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Mining, Quarrying, Mineral and Ore Processing, Coal, Iron Ore, Limestone, Chromite and Granite Mining Projects

India is home to a myriad of metals and minerals. Globally, the country is the largest producer of sheet mica, the third largest producer of coal, the fourth largest producer of iron ore and the fifth largest producer of bauxite. Besides these natural resources, India also hosts significant reserves of copper, zinc, gold and about 26 other metallic and minor minerals. The Indian mining sector is largely state-dominated, but the government is now seeking a phased withdrawal of its participation from the non-strategic metal sector in order to encourage private players to take the centre stage.

The vast bulk of our built environment is formed from raw materials won from the earth by the extractive industries.  Without the raw materials with which to build houses, hospitals, schools, factories, roads, etc., life would certainly be more basic and less comfortable than we presently experience. Quarrying or mining is an important practice in India. A quarry is a type of open surface working from which virgin rock or minerals are extracted, each quarry is very different and will use different types of quarry equipment. The design and general running operation of a quarry depends on the type of rock being extracted, the general environment surrounding the quarry, the size of the quarry and the geography and geology of the general area.Drilling and blasting are two important parts of the quarrying process. Marble, granite, sandstone, gravel, limestone etc are all quarried. Stone quarrying is the multistage process by which rock is extracted from the ground and crushed to produce aggregate, which is then screened into the sizes required for immediate use, or for further processing.

Mineral processingis the practice of beneficiating valuable minerals from their ores. Industrial mineral treatment processes usually combine a number of unit operations in order to liberate and separate minerals by exploiting the differences in physical properties of the different minerals that make up an ore. Mineral processing involves four general types of operations: comminution or particle size reduction, sizing or separation of particle sizes by screening or classification, concentration by taking advantage of physical and surface chemical properties, and dewatering or solid/liquid separation. Ore processingis generally crushing and separating ore into valuable substances or waste by any of a variety of techniques. The processing of the ore is often just as challenging and expensive, which takes place in refineries, smelters and mills.

India’s mining sector will continue to post impressive over the forecast period driven by strong domestic demand. The long-term prospects of the sector like that of the Indian economy remain very positive. However, in 2009 growth in US dollar terms stood at just 1.6%, while growth in 2009 is expected to be negligible as the global economic crisis impacts exports in key sectors such as iron ore, bauxite and copper. The market should return to strength in 2010, and by 2013, it is forecast by analyst that the mining industry will reach a total value of US$45.40billion. In April 2009, it was reported by Bloomberg that Indian iron ore exports would drop by at least 25% in the fiscal year, after competitors began offering major price discounts.

India has one of the largest reserves ofgranite in the world and exported Rs 2,600 crore (Rs 26 billion) worth of thestone last year. Granite exports this fiscal are expected to touch Rs 2,800 crore (Rs 28 billion) and nearly one-fourth of these exports is accounted for by monument stones.

Indian granite exports have declined 33 per cent between 2006-07 and 2008-09. The sector, which relies heavily on American and European demand, was among the first to feel the heat of the sub-prime crisis. Its export revenues fell steeply in 2007-08, even before there were visible signs of a slowdown in Indian housing and industry.

According to data provided by CAPEXIL, the value of granite export from India was Rs 2,738 crore in 2008-09, compared with Rs 4,086 crore in 2006-07. In 2007-08, the export value stood at Rs 3,367 crore. In terms of volume, the country exported 30 lakh tonnes of granite in 2008-09, compared with 31 lakh tonnes in 2006-07. In 2007-08, it was 34.12 lakh tonnes. Unlike the trend with respect to values, volumes actually rose in 2007-08, but fell below 2006-07 levels in 2008-09.

What perhaps explains the increase in volumes in 2007-08 is that polished granite, which commands a better price, was substituted by semi-finished blocks. Yet, prices in the latter category remained unattractive, reflecting the severity of the recession. Volumes increased by 10.2 per cent in 2007-08 over the previous year, while revenue earned from exports decreased by 17.6 per cent this year. The decline in export earnings and volumes was more pronounced in 2008-09. Export fell 18.7 per cent in value terms, while volumes were down 12.1 per cent. Exports revenue largely remained flat at Rs 1478.95 crore in 2009, compared with RS 1479.44 crore in 2008. In 2007, it was Rs 1703.37 crore. Granite accounts for 10 per cent of India’s minerals’ output. Over the last three decades the Indian granite industry has modernized to global standards. Sculptures and monuments made in India are being exported all over the world.

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Bentonite Clay Granules

Bentonite is clay generated frequently from the alteration of volcanic ash, consisting predominantly of smectite minerals, usually montmorillonite. Other smectite group minerals include hectorite, saponite, beidelite and nontronite.Bentonite presents strong colloidal properties and its volume increases several times when coming into contact with water, creating a gelatinous and viscous fluid. The special properties of bentonite (hydration, swelling, water absorption, viscosity, thixotropy) make it a valuable material for a wide range of uses and applications. Bentonite Market size was over USD 1.1 billion in 2017 and industry expects consumption above 25 million tons by 2024. U.S. Sodium Bentonite Market Size, By Application, 2017 & 2024, (Kilo Tons). This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under • AshapuraMinechem Ltd. • Bituminex Cochin Pvt. Ltd. • Earth International Pvt. Ltd. • Gimpex Pvt. Ltd. • Laviosa India Pvt. Ltd. • NeelkanthRockminerals Ltd.
Plant capacity: 144 MT/dayPlant & machinery: 63 lakhs
Working capital: -T.C.I: Cost of Project: Rs. 445 lakhs
Return: 27.00%Break even: 52.00%
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Limestone Powder

Limestone Powder is used in more daily products than one might think. Limestone Powder is a sedimentary rock, formed by inorganic remains, such as shells or skeletons that have compressed for a very long time. Limestone powders are made by grinding the limestone in different mills. Limestone powders are used widely in different applications. It is also used as raw material for making limestone granules with the binder. Limestone powder is a sedimentary rock composed primarily of calcium carbonate (CaCO3) in the form of the mineral calcite. It most commonly forms in clear, warm, shallow marine waters. It is usually an organic sedimentary rock that forms from the accumulation of shell, coral, algal, and fecal debris. The global Limestone market is expected to grow significantly at a CAGR of 6.02% during the forecast period, 2018-2023. The Asia-Pacific region is estimated to lead the market due to its rapid growth in the building & construction industries. Limestone industry comprises companies that operate by manufacturing, production of mining or quarrying crushed and broken limestone. Limestone, often referred to as the world’s most versatile mineral, is an important raw material for various industries. According to US Geological survey, the crushed limestone production is the largest of three related industries that extract and process non-fuel, nonmetallic minerals.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Alumina from Bauxite

Alumina from Bauxite. Extraction and Production of Alumina from Bauxite Alumina is the common name given to aluminum oxide (Al2O3). Alumina is produced from bauxite, an ore that is mined from topsoil in various tropical and subtropical regions. The Bayer process, discovered in 1887, is the primary process by which alumina is extracted from bauxite. Bauxite is the general name given to the hydrated oxides of aluminium. It contains varying amounts of combined water and several impurities of which ferric oxide and silica are usually predominant. It is essential that the Al2O3 (alumina) be obtained substantially free from these impurities as otherwise the iron oxide and silica would be reduced and contaminate the metallic aluminium produced in the Hall (or Heroult) Process. Uses & Applications: The superior characteristics alumina can offer make it ideal for use in many applications. Some of the most common applications outside of aluminium production are listed below. • Abrasives: Alumina is widely used in a variety of industrial abrasive materials, owing to its superior hardness and strength. Similarly, alumina can be used as a coating to protect against abrasion. • Refractories: Alumina is also widely used in refractory products, due to its high melting point. It is especially suited to demanding applications where the strength of the refractory must be retained at high temperatures. • Glass: Alumina is often used in the production of glass products, lending improved strength; it has even been studied for its potential in creating an unbreakable glass. • Engineered Ceramics: Alumina is also widely used in engineered ceramics, also called advanced or technical ceramics. These engineered ceramic materials are formulated for especially harsh applications that require increased wear resistance, thermal and chemical stability, and many of the other characteristics alumina possesses. Engineered ceramics have applications in industries from chemical and medical, to industrial, electrical, and more. • Other Applications: laser tubes, Wear pads, Seal rings High temperature electrical insulators, High voltage insulators, Furnace liner tubes, Thread and wire guides, Electronic substrates, Ballistic armor, Abrasion resistant tube and elbow liners, Thermometry sensors, Laboratory instrument tubes and sample holders, Instrumentation parts for thermal property test machines, Grinding media. Market Outlook High Purity Alumina Market is expected to garner $5,293 million by 2023, registering a CAGR of 17.0% during the forecast period 2017-2023. The market for high purity alumina has witnessed tremendous growth during the past few years and is expected to grow at a CAGR of 20.7% in terms of volume, during the analysis period. The bauxite and alumina market can be segmented as metallurgical and non-metallurgical products. A metallurgical segment includes the bauxite and alumina used for extraction of aluminum and is the largest product segment. The major trend being witnessed in the global high-purity alumina market is the growing investments by market players in new plants for product manufacturing. Besides, investments are being focused upon the expansion of existing production units and the modernization and upgradation of aging facilities. This increase in investments for enhancing the production of alumina is expected to result in the greater availability of the product to meet the growing demand in the market. Based on region, the market is categorized into Europe, North America, Asia-Pacific (APAC), Latin America, and the Middle East and Africa. Among all these regions, APAC held a significant share in the high-purity alumina market during the historical period. This can be majorly attributed to the growth in the construction industry of the region, particularly in infrastructure projects such as highways and roadways in China and India. The project developers across these nations are increasingly focusing on the adoption of LED lighting solutions for installation purposes in these structures, which, in turn, is boosting the growth of the high-purity alumina industry. High purity alumina market is witnessing steady growth in the semiconductor industry, as the product is a fairly new industrial-use material employed in the process of fabrication of semiconductor device. It is also used in wafer processing equipment owing to its high resistance to plasma corrosion and improved blending strength. Demand for semiconductor is influenced by several underlying applications such as data processing, communication and consumer electronics that accounts for the prominent share of applicability in personal computers, tablets, gaming consoles, television, iPods and servers. Hence, growing demand for high definition display screens is expected to augment the high purity alumina market demand in the forecast timespan. The global market for high purity alumina is also driven by sapphire’s use in semiconductor applications. High purity alumina is used as separators in Li-ion batteries that are used in electronic devices and electric vehicles. The other applications of high purity alumina are abrasives, alumina ceramic, translucent cosmetics, and separation membrane. Altech Chemicals Limited, Baikowski SAS, Polar Sapphire Limited, Nippon Light Metal Company Limited, Alcoa Corporation, Orbite Technologies, Sasol, Sumitomo Chemical, Rio Tinto Alcan, UC RUSAL, Norsk hydro are some of the prominent players operating in the global high purity alumina market. Alcoa Corporation is among the top producers of aluminium. In 2016, Alcoa Inc. got split into two entities namely Alcoa Corporation and Arconic with former engaged in mining and manufacturing of raw alumina and the latter engaged in processing of alumina and other metals. Alumina Industry in India: Alumina is produced from bauxite. About one tonne of alumina is produced from three tonnes of bauxite and about one tonne of aluminium from two tonnes of alumina. The production of alumina at 36.10 lakh tonnes in 2012-13 decreased by about 8% as compared to the previous year. 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Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Sulphur Milling Plant

Sulfur is utilized in the manufacturing processes of sulfurous gas, sulfite, sulfuric and sulphydric acids, carbon sulfides, and others. Also, it used in the production of black gunpowder, insecticides, pharmaceuticals, detergents, dyestuffs, disinfectants, and also in the vulcanization of rubber. Numerous sulfurous items are utilized as additives in scentless flammable gases, so that the leakage can be identified through the trademark aroma of the element. Sulfur is one of the most abundantly available natural elements found on Earth. It is an important nutrient for animals, human beings, and crops. It is one of the key basic chemicals that is widely used as a raw material in the chemical industry. It is used in the production of sulfuric acid as a derivative, which is further used in several industrial and chemical processes, especially in the production of phosphate fertilizers. The increasing demand from the fertilizer manufacturing sector, coupled with increasing usage of sulfur for vulcanization of rubber are the main factors driving the growth of the global sulfur industry. Moreover, owing to the fall of crude prices, refineries across the globe are engaging in capacity expansion and other brownfield activities, leading to higher demand for sulfur. The demand for sulfur is also anticipated to be driven by the increasing usage of elemental sulfur as a major ingredient in the vulcanization process implemented to manufacture rubber. However, the enactment of stringent environmental regulations restricting the usage of sulfur and the high costs associated with its mining, are the key factors hindering the sulfur market growth. The sulfur market is expected to register a CAGR of 3.36%, during the forecast period, 2019 – 2024. Major factors driving the growth of the sulfur market are the rising demand from the fertilizer manufacturing sector and increasing usage of sulfur for the vulcanization of rubber. On the flipside, stringent environmental regulations regarding emissions are expected to hinder the market growth.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Granite Cutting and Polishing

Granite is a light coloured indigenous granular rock, grey, red & pink, white or green in colour & characterised by presence of quartz, feldspar & minor amount of mica. It is generally of three types. It is an important structural ornamental stone & because of its higher compressive strength & durability, is extensively used for massive structural work, fine grained variety of granite that takes & preserve good polish is employed for ornamental & monumental works & also for inscription purposes. The term granite is derived from the latin "granum' a grain. India is one among the leading countries in mining and export of granite and is rich in granite reserves. Geologically, the southern and eastern belts of the Nation are abundant in granite deposits. Different shades of granites are available in abundance in Tamil Nadu, Andhra Pradesh, Karnataka, Maharashtra, Assam, Bihar, Rajasthan, Odisha, Meghalaya and Madhya Pradesh. Indian Granite Stone has become the most sought-after and extensively used stone material in building construction and massive structural works throughout the world, and it is well known in the International market, not only for its elegance and aesthetic quality, but also for its durability. India is one of the leading nations in the production and export of Granite and other stones. Granite is a very hard crystalline, igneous or metamorphic rock primarily composed of feldspar, quartz and lesser amounts of dark minerals. India has vast resources of granite with about 110 varieties of different colours and textures such as black, grey, pink, multi coloured, etc. These varieties are used to produce monuments, building slabs, titles, surface plates etc. However, popular varieties are mainly found in South India. Granites are now mined in most of the Indian states for use as construction material and road metal but production of dressed granite blocks and slabs from Andhra Pradesh, Karnataka, Rajasthan and Tamil Nadu are highly priced. In India there are 43 granite processing units of which 12 are in Andhra Pradesh, 13 in Karnataka, 3 in Rajasthan, 14 in Tamil Nadu and 1 in Odisha. During the last five years exports have grown steadily by about 10% a year but this growth rate may increase even more in the near future. Thus, due to demand it is best to invest in this project. Few Indian major players are as under: • A B N Granites Ltd. • Aankit Granites Ltd. • Acropolis Granites Ltd. • Apple Granites Ltd. • Appollo Stones Ltd. • Aro Granite Inds. Ltd. • Ashok Granites Ltd. • Charminar Granites Exports Ltd. • Coromandel Granite Co. Ltd. • D S Q Granites Ltd. • Deccan Granites Ltd. • East India Granites Ltd. • Eastern Granites Ltd.
Plant capacity: Premium Granite:97,200 SQM per annum Standard Granite43,200 SQM per annum Commercial Granite:34,433 SQM per annum Sales of Local Granite:30,657 SQM per annumPlant & machinery: 878 Lakhs
Working capital: -T.C.I: Cost of Project:2147 Lakhs
Return: 28.00%Break even: 41.00%
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Mining of Mineral Ore with Processing and Beneficiation for Production of Red Iron Oxide

Iron & steel is the driving force behind industrial development in any country. The vitality of the Iron & Steel Industry largely influences a country's economic status. The mining of iron ore, an essential raw material for Iron & Steel Industry, is arguably of prime importance among all mining activities undertaken by any country. With the total resources of over 33.276 billion tonnes of haematite (Fe2O3) and magnetite (Fe3O4), India is amongst the leading producers of iron ore in the world. The primary use of iron ore is in the production of iron. Most of the iron produced is then used to make steel. Steel is used to make automobiles, locomotives, and ships, beams used in buildings, furniture, paper clips, and tools, reinforcing rods for concrete, bicycles, and thousands of other items. It is the most-used metal by both tonnage and purpose. Steel is a processed form of pig iron with impurities such as silicon, phosphorus and sulfur removed and with a reduction in the carbon content. Globally, steel's versatility is unsurpassed. Wrought iron (low carbon) and cast iron (pig iron) also have important markets. One of the most ubiquitous products in Australia is corrugated iron, a structural sheet steel shaped into parallel furrows and ridges. Global iron ore production will modestly grow to 3,119 million tonne by 2028 from 2,850 million in 2019, Fitch Solutions Macro Research said in a report today. This represents an average annual growth of 0.5 per cent during 2019-2028, which is a significant slowdown from an average growth of 2.9 per cent during 2009-2018, it said. The supply growth would be primarily driven by India and Brazil where major miner Vale is set to expand output with its new mine. On the other hand, miners in China, which operate at the higher end of the iron ore cost curve will be forced to cut output due to fall in ore grades. India’s finished steel consumption grew at a CAGR of 5.69 per cent during FY08-FY18 to reach 90.68 MT. India’s crude steel and finished steel production increased to 106.56 MT and 131.57 MT in 2018-19, respectively. In FY20 (till November 2019), crude steel and finished steel production stood at 73.17 MT and 67.52 MT respectively. During 2018-19, 6.36 MT of steel was exported from India. Exports and imports of finished steel stood at 5.75 MT and 5.07 MT, respectively, in FY20P (up to November 2019). As a whole any entrepreneur can venture in this project without risk and earn profit. Government Initiatives Some of the other recent government initiatives in this sector are as follows: • Government introduced Steel Scrap Recycling Policy aimed to reduce • import. • An export duty of 30 per cent has been levied on iron ore^ (lumps and fines) to ensure supply to domestic steel industry. • Government of India’s focus on infrastructure and restarting road projects is aiding the boost in demand for steel. Also, further likely acceleration in rural economy and infrastructure is expected to lead to growth in demand for steel. • The Union Cabinet, Government of India has approved the National Steel Policy (NSP) 2017, as it seeks to create a globally competitive steel industry in India. NSP 2017 envisages 300 million tonnes (MT) steel-making capacity and 160 kgs per capita steel consumption by 2030-31. • The Ministry of Steel is facilitating setting up of an industry driven Steel Research and Technology Mission of India (SRTMI) in association with the public and private sector steel companies to spearhead research and development activities in the iron and steel industry at an initial corpus of Rs 200 crore (US$ 30 million). • The Government of India raised import duty on most steel items twice, each time by 2.5 per cent and imposed measures including anti-dumping and safeguard duties on iron and steel items. Huge scope for growth is offered by India’s comparatively low per capita steel consumption and the expected rise in consumption due to increased infrastructure construction and the thriving automobile and railways sectors. Few Indian major players are as under Mineral Enterprises Ltd. Mandovi Pellets Ltd Idcol Kalinga Iron Works Ltd. Essel Mining & Inds. Ltd. Brahmani River Pellet Ltd. Bonai Industrial Co. Ltd. Arya Iron & Steel Co. Pvt. Ltd Odisha Mining Corpn. Ltd. Obulapuram Mining Co. Pvt. Ltd.
Plant capacity: Iron Ore: 2,400 MT / DayPlant & machinery: Rs 527 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1798 lakhs
Return: 30.00%Break even: 61.00%
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Investment Opportunities in Mining of Mineral Ore with Processing and Beneficiation for Production of Red Iron Oxide.

Investment Opportunities in Mining of Mineral Ore with Processing and Beneficiation for Production of Red Iron Oxide. An ore may be a natural occurrence of rock or sediment which contains enough minerals with economically important elements, typically metals which will be extracted from the deposit economically. The ores are extracted by mining for a take advantage of the earth; they're then refined (often by smelting) so as to extract the precious elements. Metal ores are generally oxides, sulfides, silicates, or native metals (such as native copper) not commonly concentrated within the crust of the world, or noble metals (normally not forming compounds) like gold. To get rid of the elements of interest from the waste product and therefore the ore crystals, the ores must be extracted. A variety of geological processes form ore bodies. The formation of the ore process is named the genesis of the ore. Related projects:- Mining, Quarrying, Mineral and Ore Processing, Coal, Iron Ore, Limestone, Chromite and Granite Mining Projects Iron ore is that the third commonest element making up the world. The principle components of iron ore are hematite and magnetite. Taconite may be a low-grade iron ore. Iron ore isn't strong enough for construction and other purposes, so raw iron is alloyed with other elements like tungsten, manganese, nickel, vanadium and chromium. The steel made up of ore is used in construction, automobile manufacturing and other industrial applications. Uses The primary use of iron ore (98%) is to make steel. The remaining 2% is used in various other applications, such as: Powdered iron—for certain types of steels, magnets, auto parts and catalysts Radioactive iron (iron 59)—for medicine and as a tracer element in biochemical and metallurgical research Iron blue—in paints, printing ink, plastics, cosmetics (e.g., eye shadow), artist colors, laundry blue, paper dyeing, fertilizer, baked enamel finishes on vehicles and appliances, and industrial finishes Black iron oxide—as a pigment in polishing compounds, metallurgy, medicine, magnetic inks, and ferrites for the electronics industry. Related Project: - Mining Of Mineral Ore With Processing And Beneficiation For Production Of Red Iron Oxide Iron Ore Powder Processing Technological Process Phrase one: raw material crushing Iron ore blocks will be crushed to 15mm-50mm fineness by crusher. Phrase two: grinding Crushed iron ore blocks will be sent to the storage hopper by elevator, and then sent to main mill for grinding through feeder. Phrase three: classifying Ground material will be classified, coarse powder will fall back to the main mill for ground again. Phrase four: end product collecting Qualified powder will flow with the air and be collected by dust collector, then the finished powder will be transported to the product storage bin through discharge port. Finally, powder will be loaded by tank car or packed by packing machine. Market Research:- Market Research Report Market Outlook On the idea of varieties of mines, the worldwide ore mining market are often segmented into surface mining, underground mining and others that consists of both surface mining and underground mines. Surface mining is additionally called Open-Cast or Open-Pit mining. It’s a less expensive procedure to extract the iron ore from the ground. In underground mining two access routes are made under the surface of earth; one for labor & material and other for the ore. At correct depth tunnels are made in horizontal direction and iron ore is extracted through drilling and explosion. Asia is anticipated to dominate the worldwide ore mining market during the forecast period. In Asia Pacific, majority of iron ore is production in China, followed by Japan, India and Korea. Brazil, Germany and Russia are the number of the dominant extractor of iron ore across the world. Rapid development and industrialization in Asia Pacific is anticipated to increase the assembly of iron ore within the region. Global “Iron Ore Market" is expected to grow at a CAGR of roughly 8.8% over the next five years, will reach 252200 million USD in 2024, from 152400 million USD in 2020. Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in colour from dark grey, bright yellow, or deep purple to rusty red. The iron itself is usually found in the form of magnetite (Fe3O4, 72.4% Fe), hematite (Fe2O3, 69.9% Fe), goethite (FeO (OH), 62.9% Fe), limonite (FeO (OH) • n (H2O), 55% Fe) or siderite (FeCO3, 48.2% Fe). Related Videos: - Mineral and Ore Processing Key Players:- A Narrain Mines Ltd. Arya Iron & Steel Co. Pvt. Ltd. Bonai Industrial Co. Ltd. Brahmani River Pellet Ltd. Essel Mining & Inds. Ltd. Idcol Kalinga Iron Works Ltd. Mandovi Pellets Ltd. Mineral Enterprises Ltd. Obulapuram Mining Co. Pvt. Ltd. Odisha Mining Corpn. Ltd. Manganese & Minerals Ltd. Rajaram Bandekar (Sirigao) Mines Pvt. Ltd. Rameshwara Jute Mills Ltd. Rashi Steel & Power Ltd. Samruddha Resources Ltd. Sri Santhipriya Minerals Pvt. Ltd. Vikas Metaliks & Energy Ltd. Xindia Steels Ltd. Tags:- #RedIronOxide #mineralore #MiningBusiness #mineralore #mining #Miningore #ironore #IronOreProduction #IronOreMining #ironoremarket #ironmarket #steelore #steelindustry #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Red Iron Oxide (With Mining of Mineral Ore Along with Processing and Beneficiation)

Iron (III) oxide or ferric oxide is the inorganic compound with the formula Fe2O3. It is one of the three main oxides of iron, the other two being iron (II) oxide (FeO), which is rare; and iron (II,III) oxide (Fe3O4), which also occurs naturally as the mineral magnetite. As the mineral known as hematite, Fe2O3 is the main source of iron for the steel industry. Fe2O3 is readily attacked by acids. Iron (III) oxide is often called rust, and to some extent this label is useful, because rust shares several properties and has a similar composition. To a chemist, rust is considered an ill-defined material, described as hydrated ferric oxide. The most common inorganic pigment is red iron oxide. World production of iron oxide pigments is about 600 thousand tons per year and greatly exceeds the production of other color pigments, with the highest demand is for red iron oxide pigments, slightly below demand for the yellow iron oxide pigments. Production of red iron pigment from iron ores is promising and will meet the demand for high quality and inexpensive pigment. The raw material for the production of a pigment is a paint grade ore. The main task of obtaining the pigment is removed from raw materials coarse mafic minerals. Designed waste less flow sheet for separation of iron ore in two qualities - paint grade quality (pigment) and metallurgical grade. The technology includes accumulation paint grade ore, crushing, screening, and then fine grinding in a ball mill, magnetic separation and multi-stage classification in hydro-cyclones. After this, the cyclone overflow is thickened, filtered on a press filter, dried and sent to storage bin for subsequent shipment to the customer. The resulting pigment is suitable for use in the paint industry. Iron & steel is the driving force behind industrial development in any country. The vitality of the Iron & Steel Industry largely influences a country's economic status. The mining of iron ore, an essential raw material for Iron & Steel Industry, is arguably of prime importance among all mining activities undertaken by any country. With the total resources of over 33.276 billion tonnes of hematite (Fe2O3) and magnetite (Fe3O4), India is amongst the leading producers of iron ore in the world. The market for iron oxide pigments is expected to grow at a CAGR of about 4% globally during the forecast period. An increase in demand from paints and coatings is driving the market. On the flip side, fluctuations in prices of raw materials and stringent environmental regulations are hindering the growth of the market. Iron Oxide Pigments comprises iron and oxides and can be produced from both natural and synthetic sources. Naturally, Iron Oxide Pigments are derived from hematite (red iron oxide mineral), limonites (yellow or brown minerals) such as ochers, siennas& umbers, and magnetite (black iron oxide). Synthetic Iron Oxide Pigments are produced from basic chemicals by three processing methods which includes precipitation of iron salts, thermal decomposition of iron salts, and reduction of organic compounds by iron. The product finds use in numerous applications including construction, paints & coatings, plastics, paper, pharmaceuticals, and cosmetics among others. The Indian government has allocated USD 63 billion for the infrastructure sector in 2019-20 and is planning to spend USD 1.4 trillion over the next five years. The development of smart cities and other schemes like “housing for all” are expected to increase the demand for paints and coatings. Few Indian major players are as under Asian Paints Ltd. B A S F India Ltd. Berger Paints India Ltd. Coltech Chemicals (India) Ltd. Gunjan Paints Ltd. Chowgule A B P Coatings (India) Pvt. Ltd. Omni Dye-Chem Exports Ltd. Tata Pigments Ltd. Pigments India Ltd.
Plant capacity: Red Iron Oxide: 4,000 MT / DayPlant & machinery: Rs 1096 lakhs
Working capital: -T.C.I: Cost of Project: Rs 4391 lakhs
Return: 31.00%Break even: 50.00%
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Feldspar Processing

Feldspar is an important raw material for ceramic, glass, pottery, plastics, rubber, paint, electrical wire and glazing industries. The demand of feldspar has been continuously increased particularly on ceramic and glass industries due to its alumina and alkaline contents. Feldspar, a fluxing agent and glass matrix, does not only enhance the transparency of products, but also reduces the melting temperature. As a result, the energy consumption during ceramic and glass manufacturing can be reduced by using feldspar. Feldspar is a term used to describe a group of aluminosilicate minerals containing sodium, potassium and calcium. Sodium-rich feldspar is called albite, having an empirical formula of NaAlSi308, whereas the terms orthoclase and artorthite are used to describe potassium and calcium rich feldspar respectively. A variety of names are given to feldspar minerals, depending on their composition. o Feldspar is regarded as the most abundant group of minerals which can be found on the earth's crust. o It is a tectosilicate mineral and tectosilicate minerals constitute about 72-75% of the earth crust and are one out of many silicate minerals which are rock-forming minerals which also constitute about 85-90% of the earth crust. o It has a colourless or pale-coloured crystals appearance and contains aluminosilicates of potassium, sodium, and calcium. o Feldspars are formed from magma as a crystallize veins in igneous and metamorphic rock, most feldspars are deposited as sodium feldspar, potassium feldspar and mixed feldspars. The global feldspar market size was valued at USD 1.61 billion in 2019 and is expected to grow at a compound annual growth rate (CAGR) of 4.9% from 2020 to 2027. The growth of the market is largely influenced by the dynamics of the glass and ceramics industries. The distinctive chemical constituents present in the product, such as potassium oxide, sodium oxide, and alumina, play a key role in promoting its usage across the glass and ceramics sector. The product is largely used in its ground form between 20 mesh to 200 mesh in glassmaking and ceramics filler application. The growing demand for ceramic tiles across the globe, rising usage of feldspar in automotive glass, growing construction industry in developing economies are some of the factors that will likely to enhance the growth of the feldspar market in the forecast period of 2020-2027.
Plant capacity: Feldspar Concentrate 240 MT Per DayPlant & machinery: 573 Lakhs
Working capital: -T.C.I: Cost of Project: 2441 Lakhs
Return: 26.00%Break even: 61.00%
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Start Business of Feldspar Processing. Business Opportunities in Minerals Industry.

The majority of the things we use on a daily basis are produced of feldspar, the most abundant mineral group in the earth's crust. Feldspars are particularly useful in industrial processes because they contain both alkali and alumina. Feldspar alumino-silicates operate as a flux, lowering the verification temperature and providing alumina, which increases hardness, durability, and chemical corrosion resistance in ceramic wares, electrical porcelain, and all types of glass and fibre insulation. Feldspars are employed as functional fillers in the paint, plastic, rubber, and adhesive industries, as well as as fluxing agents in ceramics and glass manufacture. Feldspars form intrusive and extrusive igneous rocks from magma, and they're also found in a variety of metamorphic rocks. The rock is almost entirely made up of calcic plagioclase. Anorthosite is a kind of feldspar. Feldspars can be found in a wide variety of sedimentary rocks. In the glass and ceramics industries, feldspars are frequently employed. Plagioclase feldspars are less widely used in commercial applications than alkali feldspars. Albite, often known as soda spar, is a mineral used in ceramics. As both interior and external facing slabs, the feldspar-rich rocks larvikite and a few anorthosites are used. A number of feldspars are also utilised as jewels. Moonstone, for example, refers to variations with opalescence. Labradorite with powerful colour flashes is known as spectrolite. Sunstone (oligoclase or orthoclase) is often yellow to orange to brown in colour, with a golden sheen caused by reflections from red hematite inclusions. Amazonite, a green microcline variant, is used as a decorative material. Sanidine is found in extrusive felsic igneous rocks including rhyolite and trachyte as phenocrysts (huge visible crystals). It suggests that the rocks cooled swiftly following their eruption. Sanidine is also used as a marker for sanidinite hornfels or facies in high-temperature contact metamorphism. The global feldspar market was valued at USD 682.7 million in 2020, with a CAGR of 6.1 percent predicted during the forecast period. Rapidly rising demand for ceramic tiles in countries throughout the world, increasing use of feldspar in the glass sector, and increasing government investments in construction activities and infrastructure projects in established and developing nations are all driving market growth. Other significant drivers driving Market growth include the rapid increase in investments for the development, improvement, and renovation of residential and commercial infrastructure and buildings. Feldspars are a collection of rock-forming tecto silicate minerals that account for approximately 41% of the continental crust's weight. Feldspar works as a fluxing agent, lowering the melting temperature of quartz and regulating glass viscosity. Plagioclase Feldspar and K-Feldspar are two different types of feldspar. Different varieties of feldspar can be distinguished based on the presence of distinct inorganic minerals. The two key minerals that distinguish the varieties of feldspar are sodium and potassium. Plagioclase feldspar is a white mineral that is used as a filler in paints, coatings, plastics, and other products. The presence of numerous chemical compounds and minerals in feldspar, such as sodium oxide, potassium oxide, and alumina, help to promote its importance and use in the glass and ceramics industries. Other significant drivers driving the feldspar market's growth include increased demand for glass and ceramic materials, welding rod coatings, and extenders and fillers in the paint sector. Market Furthermore, rising development and construction activity in the residential sector, as well as rising demand for electronics items, are projected to boost market expansion to a large extent in the future. The global feldspar market was estimated at USD 1.61 billion in 2019, with a compound annual growth rate (CAGR) of 4.9 percent predicted from 2020 to 2027. The characteristics of the glass and ceramics sectors have a significant impact on market growth. The product's unique chemical ingredients, such as potassium oxide, sodium oxide, and alumina, play an important role in encouraging its use in the glass and ceramics industries. The product is primarily utilised in glassmaking and ceramics filler applications in its ground form ranging from 20 mesh to 200 mesh. Over the recent decade, China's demand for feldspar has increased significantly. The product's alumina component provides exceptional corrosion resistance, while alkalis give heat resistance. The substance is widely utilised in glassmaking due to its great characteristics. In 2019, Asia Pacific dominated the market, accounting for roughly 48.0 percent of worldwide revenue. The presence of a robust glassmaking and ceramics industry in the region is projected to influence feldspar market growth in Asia Pacific. Because of China's and India's thriving economies, the region has experienced consistent economic growth. Both countries are among the largest construction and automotive markets in the world. This will provide a steady platform for the glassmaking industry to mature, which would likely drive the growth of the feldspar market space in Asia Pacific.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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