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Mahua Processing | Value added products of Mahua flowers (Food Processing) | Utilisation of By-product of Mahua Fruit (Madhuca indica) | Mahua Spirit

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LIQUOR FROM MAHUA FLOWER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Mahua flower belonging to saponaceous family is an important tree. The flowers are largely used in preparation of distilled liquors. The freshly prepared liquor has a strong smoky foetid odour, which disappears on ageing. Red is tilled and carefully prepared liquors are of good quality. The flowers are also used for the preparation of vinegar. The major components of flowers are sugars and additionally it contains proteins, vitamins, organic acids and essential oils. The ripe flowers, which fall from the tree are collected. The yield per tree ranges from 100-200 kgs. These are dried in the sun and sent to distilleries. The yield of proof spirit per tone of mahua flowers is approximately around 450 liters. The cost of dried mahua flowers is quite less in comparable to other raw materials source. From earliest times man has sought for beverages, which give him refreshment, and now some of them have become almost an essential part of human diet. There are two kinds of beverages non-alcoholic and alcoholic. There are some alcoholic beverages which are fermented but are subsequently distilled is produced with the aid of yeast culture. These strains bring about these fermentation one of the main alcoholic beverages is the country liquor which is the poor men drink. Country liquor has high intoxicating properties. In India IMFL (Indian Made Foreign Liquors) is too much costly than country liquor, so IMFL is not available for a common man. But being cheaper the country liquor than IMFL, so far a common public, it is quite available, and they consume a huge amount. Worldwide production of country liquors rises steadily each year, which attests the buoyand condition of the producing industries. Future prospects must therefore be extremely rosey. Country liquor is generally used for direct consumption. The people who cannot afford the prices of foreign liquor, they go for country liquor. So mostly poor class people will get full utility from the country liquor. The demand of country liquor is increasing rapidly, so there is wide scope for new entrepreneurs.
Plant capacity: 1500 Ltrs/DayPlant & machinery: 27 Lakhs
Working capital: -T.C.I: 142 Lakhs
Return: 42.00%Break even: 47.00%
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COLD STORAGE FOR POTATOES & MAHUA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

India is the largest producer of fruits and second largest producer of vegetables in the world. In spite of that per capita availability of fruits and vegetables in quite low, because of post harvest losses, which accounts 25 to 30% of production. Besides, quality of a sizable quantity of produce also deteriorates by the time it reaches the consumers. This is the mainly because of perishable nature of the producer, which requires a cold chain arrangements to maintain the quality and extend the shelf life if consumption is not meant immediately after harvest. In the absence of a cold storage and related cold chain facilities, the farmers are being forced to sell their produce immediately ions and low price realization. To prevent the wastage of fruits and vegetables it is to required to establish a number of cold storage in different rural areas. Central as well as state governments are providing subsidy for setting up new cold storage. A new entrepreneur can well venture in to this field by installing a project of cold storage to save the fruits and vegetables from wastage.
Plant capacity: 3000 MT Cap. 2000 MT Potatoes/Annum Cap. 1000 MT Mahua/AnnumPlant & machinery: 70 Lakhs
Working capital: -T.C.I: Total Capital Investment : 170 Lakhs
Return: 35.00%Break even: 44.00%
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LIQUOR FROM MAHUA FLOWERS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A distilled beverage, spirit, or liquor is an alcoholic beverage containing ethanol that is produced by distilling (i.e., concentrating by distillation) ethanol produced by means of fermenting grain, fruit, or vegetables. Alcoholic beverage consumption patterns vary considerably among different countries and even among different ethnic groups within one country. Because India has great variety in topography, climate, vegetation, culture, and traditions, it is unsurprising that hundreds of kinds of alcoholic beverages are made and consumed. All of them, however, can be grouped into the following four broad categories; India-Made Foreign Liquor (IMFL), Country Liquor or Indian Made Indian Liquor (IMIL), Illicit Liquor and Beer. IMFL are the category, created for revenue purposes, consists in Western-style distilled beverages such as whiskey, rum, vodka and brandy. These beverages are made in India under government licenses and the maximum alcohol content allowed is 42.8%. Whiskey is by far the most popular drink in this category, with hundreds of brands available, at least 20 of which have an all-India presence. Indian Made Indian Liquor (IMIL) are made from any cheap raw material available locally, e.g. sugarcane, rice, or coarse grains. Country liquor is produced in licensed distilleries and sold from authorized outlets within the same district. Common varieties of country liquor are arrack, desi sharab, and tari (toddy). Excise duties are paid, but since production costs are low the retail prices are also low. The licensing system and some governmental monitoring of the production process ensures a uniformity in alcohol content (around 40%) and basic safeguards against adulteration with other harmful intoxicants. Northern and western India are sugar-producing areas, and a large amount of molasses is available in these states at a very cheap price. Consequently, molasses is the main raw ingredient for country liquor In south India, coconut and other palms are used for the same purpose. In addition, inexpensive grains are used for country liquor all over India. Uses of Mahua The Mahua tree is a very important source of food for the Gonds and other tribes in Central and Western India. They are also used for making alcohol, vinegar, syrups and jams. Mahua oil is largely used in the manufacture of soaps, besides cooking. Mahua flowers and seeds have healing Power and Curative Properties, used in Bronchitis, Rheumatism, Diabetes, Piles, Arthritis, Problem of Breast Milk Secretion, Bleeding Gums, Tonsillitis, Eczema, and Skin Disorders. Mahua flowers are also considered good for cooling, and are used as a tonic and demulcent. However an estimated 90 per cent of the production goes into brewing beverages. In traditional medicine, the flowers are used for a variety of purposes. An extract of the flowers is used for heart disease and to treat excessive vaginal discharge. This is also believed to be good for the eyes, TB, asthma, blood diseases, thirst and burning sensations. The flowers are also believed to be aphrodisiacs and to increase the quantity (but not necessarily the quality) of sperm. Market Survey Liquor industry has always remained under strict governmental control in terms of capacity creation, distribution, taxation. While overall public perception spells restraint, it is the symbol of high life even in puritan India. The industry poses a dilemma to the state. It cannot resist the temptation of large revenues, while steering clear of the embarrassment of giving encouragement to drinking. A positive feature of allowing the industry to grow and operate is the prevention of illicit production and drinking. The growing popularity of wine in India is generating lots of interest among big and small wine producers. This is also reinforced by the fact that the cost for opening and setting up of wine plants with capacity of around 100,000 lts comes only to somewhere between Rs 10-15 mn mark. As a result many entrepreneurs, Indian and foreign, are entering in this sector. Based on beverage type the Indian alcohol industry has three prominent sectors: the IMFL and beer sector, the IMIL or country liquor sector, and the illicit liquor sector. The structure, marketing and sales practices, and economic issues differ for each of these. These joint ventures have served a dual purpose: They have brought international alcohol brands to India, and they have utilized the existing production and marketing strengths of Indian industry. Hence they have been mutually beneficial. Nearly all of the major transnational alcohol companies now have a presence in India and many internationally popular brands of whiskey and beer have become available. These have been accepted well by the upper middle and higher socioeconomic classes, who can now purchase these famous brands locally rather than having to carry them back from trips to other countries or to buy them from illegal importers. The price of these products remains high, but since they carry high social prestige value there is good demand in this premium range.
Plant capacity: 1200000 Nos. Bottles/ Annum (750 ml each Bottle)Plant & machinery: 29 Lakhs
Working capital: -T.C.I: Cost of Project : 134 Lakhs
Return: 40.00%Break even: 67.00%
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Liquor from Mahua (Wine and Hard Liquor)

Mahualongifolia is an Indian tropical tree found largely in the central and north Indian plains and forests. It is commonly known as mahua, mahwa or Iluppai. The flowers of the tree, which have a unique fragrance, are used to produce alcohol and provide livelihood to thousands of people. There are various types of alcoholic beverages and the concentration of ethanol differs across preparation. Alcoholic drinks prepared by using yeast to ferment various sugar containing plant products usually have a low concentration as yeast ceases to grow when the concentration of ethanol reaches about 15 percent. Stronger liquors, on the other hand, are prepared through distillation. The chemical composition of wine is complex. A typical wine contains more than 300 components in addition to alcohol, often including minerals and vitamins not found in other fermented beverages.Alcohol concentrations may vary from 10% to 14% for table wines and up to 20% for certain aperitifs. While the prevalent alcohol is ethanol, glycerol and more than a dozen other alcohols have been isolated from wines. The market is being driven by domestic consumption rather than exports. Domestic sales of wine grew by 20% in 2015. Wine is largely consumed by the urban population in India and close to 80% of the wine consumption comes from the metro cities including Delhi, Mumbai, Chennai and Kolkata.As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under: • Charosa Wineries Ltd. • Four Seasons Wines Ltd. • Grover Zampa Vineyards Ltd. • Hyderabad Distilleries & Wineries Ltd. • Indage Vintners Ltd. • Jagatjit Industries Ltd. • N D Wines Pvt. Ltd.
Plant capacity: Wine (750 ml Size):4,000,000 Bottles/annum Whiskey (375 ml Size):4,000,000 Bottles/annum Brandy (375 ml Size):4,000,000 Bottles/annumPlant & machinery: Rs 524 lakhs
Working capital: -T.C.I: Cost of Project: Rs 3019 lakhs
Return: 27.00%Break even: 40.00%
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Mahua Alcoholic Beverage Production

Mahua Alcoholic Beverage Production. Country Liquor Processing Business. Mahua longifolia is an Indian tropical tree found largely in the central and north Indian plains and forests. It is commonly known as mahua, mahwa or Iluppai. Mahua is a common tree in deciduous forests of India, quite prominent in states of Andhra Pardesh, Bihar, Gujarat, Karnataka, Madhya Pradesh., Orissa, Rajasthan, Uttar Pradesh and West Bengal. Mahua flowers are in dense fascicles near end of the branches having 1.5 cm long fleshy cream coloured corolla tube and are scented. Flowering period of Mahua is from the month of March to May. It is cultivated in warm and humid regions for its oleaginous seeds (producing between 20 and 200 kg of seeds annually per tree, depending on maturity), flowers and wood. The fat (solid at ambient temperature) is used for the care of the skin, to manufacture soap or detergents, and as a vegetable butter. It can also be used as a fuel oil. The seed cakes obtained after extraction of oil constitute very good fertilizer. The flowers are used to produce an alcoholic drink in tropical India. This drink is also known to affect the animals. Several parts of the tree, including the bark, are used for their medicinal properties. It is considered holy by many tribal communities because of its usefulness As for liquor, mahua is a sacred drink for adivasis, and one of the world's best when distilled properly. Mahua flowers are rich in sugar (68-72%), in addition to a number of minerals and one of the most important raw materials for alcohol fermentation. The present investigation was for the development of a non-distilled alcoholic beverage from Mahua flowers. Mahua (Madhuca indica) has been used for liquor production, for centuries, by the tribals. However, wine from mahua flower is not common. Fermentation conditions were standardized for mahua wine preparation. Wine made from different mahua germplasm showed no significant difference in terms of biochemical and sensory quality. The liquor produced from the flowers is largely colourless, with a whitish tinge and not very strong. The taste is reminiscent of sake with a distinctive smell of mahua flowers. It is inexpensive and the production is largely done in home stills. Uses of Mahua The Mahua tree is a very important source of food for the Gonds and other tribes in Central and Western India. They are also used for making alcohol, vinegar, syrups and jams. Mahua oil is largely used in the manufacture of soaps, besides cooking. Mahua flowers and seeds have healing Power and Curative Properties, used in Bronchitis, Rheumatism, Diabetes, Piles, Arthritis, Problem of Breast Milk Secretion, Bleeding Gums, Tonsillitis, Eczema, and Skin Disorders. Mahua flowers are also considered good for cooling, and are used as a tonic and demulcent. However an estimated 90 per cent of the production goes into brewing beverages. In traditional medicine, the flowers are used for a variety of purposes. An extract of the flowers is used for heart disease and to treat excessive vaginal discharge. This is also believed to be good for the eyes, TB, asthma, blood diseases, thirst and burning sensations. The flowers are also believed to be aphrodisiacs and to increase the quantity (but not necessarily the quality) of sperm. 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Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Mahua Oil & Country Liquor

Madhuca latifolia or Madhuca indica commonly called as Mahua is such a kind of tree involved in day-to-day activity of tribal people. The Mahua tree is medium sized to large deciduous tree, usually with a short bole and a large rounded crown. Mahua flower are used as a food as well as used as an exchanger in tribal and rural areas. It is also used by wild animals as food. India’s country liquor (or arrack) industry, a commoditised and often chaotic business, is estimated at Rs 22,000 crore, with annualised volume sales of over 200 million cases. At one point, the country liquor market was projected at 2.5 times that of the more visible and heavily branded IMFL industry, but has been yielding ground to the latter rapidly in recent years. Country liquor continues to go strong in northern States like Uttar Pradesh, Haryana and Punjab, while Maharashtra is one of the bigger States in the west. Few Indian major players are as under: • A D L Agrotech Ltd. • Betul Oil Ltd. • Chitali Distillery Ltd. • Co-Operative Company Ltd. • Frost Falcon Distilleries Ltd. • G M Breweries Ltd. • Great Galleon Ventures Ltd.
Plant capacity: Mahua Oil:3,000,000 Bottles per annum Country Liquor (180 ml Size Bottle):4,666,650 Bottles per annum Country Liquor (375 ml Size Bottle):2,880,000 Bottles per annum Country Liquor (750 ml Size Bottle):1,440,000 Bottles per annum Mahua Deoiled CakPlant & machinery: 310 Lakh
Working capital: -T.C.I: Cost of Project:1635 Lakh
Return: 29.00%Break even: 50.00%
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