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Acrylates - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Acrylates are the salts and esters of acrylic acid. They are produced by esterification process of acrylic acid with the alcohol. Some major acrylates are: Butyl Acrylate, Methyl Acrylate, Ethyl Acrylate. Uses and Applications Butyl Acetate is used to provide flexibility, water resistance to paints, leather textiles, paper coatings etc. Butyl Acetate is also used in making polymers. Methyl Acrylate is mainly produced to make acrylate fiber, which is used to weave synthetic carpets. It is also a reagent in the synthesis of various pharmaceutical intermediates. It is used in making aqueous resins. Ethyl acrylate is also used in the production of polymers including resins, plastics, rubber, and denture material. It is used to form paint coatings that are resistant to water, sunshine, and weather and also imparts dirt resistance, improves abrasion, and binds pigments to fabric. Market Survey Major markets for acrylate esters include surface coatings, textiles, paper coatings, adhesives and sealants, and plastics. Acrylic Acid and Acrylate Esters are also widely used petroleum based chemicals with well documented manufacturing processes, economics, and performance requirements. The acrylic acid and acrylate esters market is attractive because they are high volume and high margin chemicals with growth rates exceeding GDP in many regions. Growth is mainly being driven by emerging markets of China and India that are adopting an increasing amount of Western products that use acrylic acid as intermediates. In 2011, the global acrylic acid consumption amounted to 5.21 million tons, of which, that used for producing super absorbent polymer (SAP), paints & coatings, adhesives occupied 63%. In China, the acrylic acid & esters industry has seen rapid development in recent years, with basic self-sufficiency, but accompanied by fierce competition among manufacturers. In January 2012, BASF announced the establishment of a new set of 190,000 tons/a fine acrylic acid device in the Nanjing Chemical Industry Park, so as to further increase its market share in China. Listed in 2011, Zhejiang Satellite Petro Chemical has raised funds for the expansion of Acrylic Acid & Esters Phase. There is a lot of room for the paints sector to grow in India, as current consumption per capita stands at 1.5-2kg for India, compared with the rest of southeast Asia at about 5kg, and 20-25kg in Europe, an India- based player said The demand of this product depends on the global scenario pertaining to the product and globally the demand is increasing.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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CARBON BLACK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Carbon black is virtually pure elemental carbon in the form of colloidal particles that are produced by incomplete combustion or thermal decomposition of gaseous or liquid hydrocarbons under controlled conditions. Its physical appearance is that of a black, finely divided pellet or powder. Carbon black is chemically and physically distinct from soot and black carbon, with most types containing greater than 97% elemental carbon arranged as aciniform (grape-like cluster) particulate. Uses and Applications Carbon black is added to rubber as both filler and as a strengthening or reinforcing agent. Carbon blacks are now widely used for conductive packaging, films, fibers, moldings, pipes and semi-conductive cable compounds. Carbon blacks are carefully designed to transform electrical characteristics from insulating to conductive in products such as electronics packaging, safety applications, and automotive parts. Carbon blacks provide pigmentation, conductivity, and UV protection for a number of coating applications. Market Survey Carbon black has wide and varied applications in a number of industries. Carbon black is a key raw material used in the manufacture of automotive tyres. More than 70% of the demand for carbon black is from the tyres segment. Demand for carbon black in overseas markets, particularly the US and Japan, has started picking up in the recent past, with China, India, and Central and Eastern Europe showing much higher demand. The demand for carbon black is going up in India, thanks to the steady rise in automobile sales and its direct correlation with the tyre industry. A couple of global tyre majors have also announced plans to initiate manufacturing facilities in India. Further, automobile companies are developing smaller cars for the domestic as well as the overseas markets, which may see India emerge as an export hub for smaller cars, resulting in an exponential demand growth for tyres and carbon black.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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INVESTMENT OPPORTUNITY IN POLYVINYL ALCOHOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Polyvinyl alcohol (PVOH, PVA, or PVAl) is a water-soluble synthetic polymer (not to be confused with polyvinyl acetate, popular wood glue). Polyvinyl alcohol (PVA) forms tough, clean films that have high tensile strength and abrasion resistance.lt is highly resistant to solvents, oils and grease. Polyvinyl alcohol is one of the few high molecular weight commercial polymers. Polyvinyl alcohol is produced commercially from polyvinyl acetate, usually by a continuous process. The acetate groups are hydrolyzed by ester interchange with methanol in the presence of anhydrous sodium methylate or aqueous sodium hydroxide. The physical characteristics and its specific functional uses depend on the degree of polymerization and the degree of hydrolysis. Polyvinyl alcohol is classified into two classes namely: partially hydrolyzed and fully hydrolyzed. Partially hydrolyzed PVA is used in the foods. Other names PVOH; Poly(Ethanol), Ethanol, homo polymer; PVA; Polyviol; Vinol; Alvyl; Alkotex; Covol; Gelvatol; Lemol; Mowiol Properties Appearance CAS No. Synonyms Commercially available in granular or powder form 9002-89-5 PVA, Polyvinol, Ethanol homopolymer Molecular Formula [-CH2CHOH-] n Odour Solubility Specific gravity PH Stability Density Melting point Boiling point Flash point Biodegradability Mild odour Moderately soluble 1.19 to 1.31 Aqueous solution is neutral or slightly acidic. Stable under ordinary conditions of use and storage 1.19-1.31 g/cm3 200oc 228o c 79.44oc PVA is a biodegradable, water-soluble synthetic polymer. The degradation products are water and carbon dioxide. Polyvinyl alcohol has excellent film forming, emulsifying and adhesive properties. It is also resistant to oil, grease and solvents. It is odourless and nontoxic. It has high tensile strength and flexibility, as well as high oxygen and aroma barrier properties. PVA is fully degradable and dissolves quickly. PVA has a melting point of 230°C and 180–190°C (356-374 degrees Fahrenheit) for the fully hydrolysed and partially hydrolysed grades, respectively. It decomposes rapidly above 200°C as it can undergo pyrolysis at high temperatures. PVA is an atactic material but exhibits crystallinity as the hydroxyl groups are small enough to fit into the lattice without disrupting it. PVA is close to incompressible. The Poisson's ratio has been measured to between 0.42 and 0.48. Applications Important application sectors include: 1. Paper adhesive with boric acid in spiral tube winding and solid board production 2. Thickener, modifier, in polyvinyl acetate glues 3. Textile sizing agent 4. Paper coatings, release liner, 5. as a water-soluble film useful for packaging. 6. Carbon dioxide barrier in polyethylene terephthalate (PET) bottles 7. as a film used in the water transfer printing process 8. as a mold release because materials such as epoxy do not stick to it 9. Movie practical effect and children's play putty or slime when combined with borax 10. Used in eye drops and hard contact lens solution as a lubricant 11. PVA fiber, as reinforcement in concrete 12. As a surfactant for the formation of polymer encapsulated nano beads Grades The most common grade in each area of application is fully and partially hydrolyzed grades with a degree of polymerization of 1,700. Fully hydrolyzed grades Fully hydrolyzed grades are used mainly in paper coating, in textile warp sizing of hydrophilic fibers, such as cotton and rayon staple yarns and in laminating film in safety glass (after conversion to polyvinyl butyral). Partially hydrolyzed grades are used mainly in protective colloids in emulsions, in remoisten able adhesives, in textile warp sizing for rayon filaments and polyester fibers and in printing plates. Indian Imports: Akzo Nobel Coatings India Pvt Ltd Jay chem. marketing Mumbai – 400 067 INDIA. Demand supply scenario Application sector for PVA are multiple such as textiles, adhesives, paper, building products, chemical derivatives such as polyvinyl butyral and others. Polyvinyl Alcohol (PVA) main industrial application is polyvinyl alcohol film (water-soluble and for polarizer application). Water soluble PVA films are gaining popularity as green packaging and the demand for the product is growing supported by government initiatives. Water soluble PVA films are actively used in detergents and agrochemical packaging – the fastest growing area. But positive prospects for the product are a bit limited by volatile vinyl acetate monomer (VAM) prices. Polyvinyl alcohol (PVA) 2013 World Market Outlook and Forecast up to 2017 grants access to the unique data on the examined market. Having used a large variety of primary and secondary sources, our research team combined, canvassed and presented all available information on product in an all-encompassing research report clearly and coherently. Global scenario Global capacity: One million metric tonnes Important producers include the following: Sekisui Specialty Chemical The US subsidiary of Japan's Sekisui Specialty Chemicals is planning to invest more than $2.6-mn in upgrading its polyvinyl alcohol plant in Calvert City, Kentucky; The project involves replacing a section of the plant's distillation tower with a super high alloy metal. Kuraray Kuraray currently has PVOH production in Japan, Singapore, and Germany Kuraray currently has total polyvinyl alcohol resin capacity of 234,000 metric tonnes per year, which includes 124,000 metric tonnes per year at Okayama/Niigata in Japan; 40,000 metric tonnes per year at Singapore; and 70,000 metric tonnes per year at Frankfurt. Global production of PVA is Around 4 lakh tonnes per annum. Global demand Global demand for polyvinyl alcohol is 0.94 million metric tonnes per annum. China, Japan and the United States continue to be the world's largest producers and consumers of PVOH. The high production levels in Japan and in the United States are supported by large exports. China produces and consumes more than half of world consumption. The polyvinyl alcohol market is at continued high risk for consolidation of producers as new plant capacity has been added in China. China's PVA supply and demand A number of new projects are under implementation in China, On March 23, 2012 Xinjiang Qingsong Vinylon Chemical Co., Ltd. (Qingsong Vinylon) held a groundbreaking ceremony for its 300 000 t/a polyvinyl alcohol (PVA) project in Alar II industrial Park, which located in north Alar City of Xinjiang region. It is reported that this project will adopt the calcium carbide acetylene process technology developed by Chongqing Hanma Chemical Technology Co., Ltd. Inner Mongolia Shuangxin Environmental Friendly Material Co Ltd Inner Mongoliar Shuangxin Environment-Friendly Material Co. Ltd. located in Mengxi Hi-Tech Industry Zone with register capital of RMB720 million. It is a new manufacturer of polyvinyl (PVA) with yearly capacity is 440,000 tonnes. Main Products: PVA The first phase 110 000 metric tonnes of polyvinyl alcohol plant was commissioned in June 2011. The second phase of 330 000 metric tonnes of polyvinyl alcohol plant is scheduled to start in 2013. Qingsong Vinylon Chemical Co Ltd On March 23, 2012, Qingsong Vinylon Chemical Co Ltd started the construction of 30 000 metric tonnes per annum of polyvinyl alcohol plant at Alar II Industrial Park, which is situated in North Alar City of Xinjiang region Process Outline Unlike many vinyl polymers, PVA is not prepared by polymerization of the corresponding monomer. The monomer, vinyl alcohol, almost exclusively exists as the tautomeric form, acetaldehyde. PVA instead is prepared by partial or complete hydrolysis (sometimes referred to in this case as saponification) of polyvinyl acetate to remove acetate groups. Impurities resulting from the manufacturing process include sodium acetate, methanol and methyl acetate. Levels of sodium acetate, a reaction by-product, are monitored using the residue on ignition test. The residual methanol and methyl acetate are monitored during the manufacturing process. Indian manufacturers There are two manufacturers in India producing polyvinyl alcohol: * Vam Organics Chemicals Ltd, New Delhi: 2000 tonnes per annum * Polychem Ltd., Mumbai: 2000 metric tonnes (Not in operation) Demand and supply Demand level: 7200 tonnes per annum Estimated growth rate in demand: 12% per annum Prognosis Considering the growing demand for PVA and its appropriate application, strong case exists to Set up polyvinyl alcohol project of globally competitive capacity in India.
Plant capacity: -Plant & machinery: -
Working capital: N/AT.C.I: -
Return: 1.00%Break even: N/A
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DIMETHYL FORMAMIDE –A PROFITABLE INVESTMENT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

DIMETHYL FORMAMIDE –A PROFITABLE INVESTMENT Dimethylformamide is an organic compound with the formula (CH3)2NC (O) H. Commonly abbreviated as DMF (although this acronym is sometimes used for dimethylfuran), this colourless liquid is miscible with water and the majority of organic liquids. DMF is a common solvent for chemical reactions. Pure dimethylformamide is odourless whereas technical grade or degraded samples often have a fishy smell due to impurity of dimethylamine. Its name is derived from the fact that it is a derivative of formamide, the amide of formic acid. Dimethylformamide is a polar (hydrophilic) aprotic solvent with a high boiling point. It facilitates reactions that follow polar mechanisms, such as SN2 reactions. Dimethylformamide can be synthesized from methyl formate and dimethylamine or by reaction of dimethylamine with carbon monoxide. PROPERTIES: Alternate name CAS number Molecular formula Purity Appearance Odour Density (at 20 deg.C) Solubility Melting point Boiling point DMF 68-12-2 (CH3)2 CHON >99% Colorless, hygroscopic liquid Characteristic amine like odour 0.95 g per cm3 Freely miscible with water -60o c 152oc-154oc PRODUCT APPLICATIONS Dimethyl formamide is an important chemical raw material and also a solvent. It is mainly used in polyurethane, acrylic fiber/spandex fiber, pharmaceutical, pesticide, dyestuff and electronic sectors. CHEMICAL PROPERTIES: Critical Temperature: 374°C (705.2°F) Specific Gravity: 0.949 (Water = 1) Vapor Pressure: 0.3 kPa (@ 20°C) Vapor Density: 2.51 (Air = 1) Dispersion Properties: Soluble in water, diethyl ether, and acetone. Corrosivity: Non-corrosive in presence of glass. REACTIVITY Can react vigorously with oxidizing agents, halogenated hydrocarbons, and inorganic nitrates. Incompatible with carbon tetrachloride, alkyl aluminums, sodium tetrahydroborate, nitrates, chromic acid. Diisocyanatomethane, triethylaluminum, sodium hydride, lithium azide, metallic sodium, bromine, magnesium. Nitrate, potassium permanganate, nitric acid, chromium trioxide, borohydrides, phosphorus trioxide, diborane, octafluoroisobutyrate, sodium nitrite, perchloryl fluoride, potassium methyl 4,4'-dinitrobutyrate. Reaction with inorganic acid chlorides, such as phosphorous oxychloride and thionyl chloride, may form dimethylcarbamoyl, a suspect carcinogen. NATURE OF APPLICATION 1. DMF is widely used in the production and processing of polymers, Spinning solvent for polyacrylonitrile fibre and polyurethane fibre (spandex) and processing solvent for production of polyurethane artificial and synthetic leather. 2. DMF is used for the separation and refining of acetylene from crude olefin gas. 3. DMF is used in extracting butadiene from the C4 distillate obtained by naphtha cracking, etc. and in separating isoprene from C5 distillate. 4. Used as a solvent for recovery of H2S or SO2 or elimination of HCl, Cl, HBr etc. in hydrocarbons. 5. DMF is also used in extracting solvent of aromatic hydrocarbons in petroleum refining. 6. Gases like acetylene that are difficult to liquefy and handle safely can be stored and transported easily by dissolving them in DMF with a porous carrier solid (Ex. Calcium Silicate). 7. DMF is widely used as a solvent for reaction. Generally acetylation, chlorination, sulfonation and various condensation and polymerization reactions are among those where DMF is used as a solvent. 8. It is an excellent solvent for sulphonamide, vitamins, nitro furan, quinoline, adrenaline, amine chlorides, etc. It is widely used in the production of pharmaceuticals as a reaction solvent, extracting solvent and crystallizing bath. 9. DMF easily dissolves basic dye pigments nitroso pigments, phthalocyanine pigments, azo pigments and acid dye metal salts. It is also used as a solvent of colouring agent or an infiltrating ink for various films, wood, leather, resins etc. 10. DMF alone or as mixed with methylene chloride, is used as a remover of varnish or lacquers. INDUSTRIES SERVED Pharmaceuticals, Dyestuff and Pigment, Polymers SAFETY Reactions including the use of sodium hydride in DMF as a solvent are somewhat hazardous; exothermic decompositions have been reported at temperatures as low as 26 °C. On a laboratory scale any thermal runaway is (usually) quickly noticed and brought under control with an ice bath and this remains a popular combination of reagents. On a pilot plant scale, on the other hand, several accidents have been reported. TOXICITY DMF has been linked to cancer in humans, and it is thought to cause birth defects. In some sectors of industry, women are banned from working with DMF. For many reactions, it can be replaced with dimethyl sulfoxide. Most manufacturers of DMF list 'Life' or 'Chronic' as a health hazard in their MSDS since DMF is not readily disposed of by the body. According to IARC, DMF is a possible carcinogen, although EPA does not consider it a cancer risk. PACKAGING • 418.87 (190 kg) steel drums • Full Truck Load, 80 drums/shipment • Bulk Tank Truck • Rail Car INDIAN PRODUCERS Presently, only RCF Ltd. has the capacity to produce DMF in India. Their 2,500 TPA plant at Thai, based on technology from Acid Amirie Technologies Inc., USA is likely to go into commercial production shortly. They are likely to double their capacity to 5,000 TPA by 1996. The decision to expand will be taken after the 2,500 TPA DMF plant is fully operational through the CO route. Vam Organic Chemicals initiated work on a 3,000 TPA DMF project at Gajraula with technology from UCB, Belgium. They are planning only one step in this process. They will procure methyl formate from outside and react it with DMA to obtain DMF. The plant engineering is complete and is likely to go on stream shortly. There is no scope for additional capacity (in case RCF doubles their capacity to 5,000 TPA) till 1999-2000, considering a demand projection of around 7,400 tonnes by 1999-2000. PRODUCTION Total installed capacity is estimated around 3 lakh tonnes world wide compared to a total demand of about 1.8 lakh tonnes (including captive use). There are 16 existing plants worldwide. USA, Brazil and Canada share 24% of the total capacity, Europe (Germany, Spain, U.K., Belgium) share 38% of the total installed capacity, where as balance is shared by other countries. Globally, demand is shrinking or at least stagnant especially in Europe and America due to environmental reasons. DMF DEMAND SCENARIO DMF finds its domestic end use in the following applications: i) As a solvent in acrylic fiber production ii) In the manufacture of drugs and Pharmaceuticals iii) In polyurethane (PU) processing iv) Other miscellaneous application such as dyestuffs, paints, pigments etc Estimated percentage consumption by each end-use sector is given below. Acrylic Fiber 44% Drugs and Pharmaceuticals 38% Polyurethane Processing 8% Miscellaneous 10% TOTAL 100% DEMAND DRIVERS IN GLOBAL MARKET DMF markets exhibiting significant growth in the immediate future will include synthetic/artificial leather, electronics and acrylic fibers. Driven by the global fashion market, elastic fibers (elastane) have experienced the biggest expansion. These fibers are based on elastomeric polyurethanes. Consumption of DMF in synthetic/artificial leather, particularly in China, is expected to result in significant increases in world consumption, in terms of volume and annual growth rates. ASSESSMENT OF GLOBAL DEMANDS China is the largest consumer of DMF in the world market because of large Synthetic/artificial leather (polyurethane based) markets—an application that is comparatively miniscule in most other regions. Consumption in electronics, mainly in the manufacture of printed circuit boards, is a large market in Asia, especially Taiwan, the Republic of Korea and Japan. Global demand is 0.9 million metric tonnes per annum Most DMF is consumed as a solvent in chemical production. Global capacity utilization declined to nearly 55% in 2009 from 58% in 2007 as a result of a much faster pace of capacity expansions. Between 2007 and 2009, world capacity for DMF grew at an average annual rate of just over 6%, surpassing world consumption, which grew at an average annual rate of 1.7% during the same period. Increased Asian consumption, mainly in China, was balanced by declining demand in most other world regions because of the global recession. The technology licensors are: 1)AcidAmineTechnologiesInc. Plants available worldwide are mainly based on the technology supplied by AAT, USA. 2) U.C.B. S.A. SCENARIO IN CHINA China is the largest producer and consumer of DMF. The four largest importers of DMF were Japan, India, Taiwan and the Republic of Korea, together accounting for 63% of world imports in 2009. China and the Republic of Korea are the largest exporters, accounting for 53% and 27%, respectively, of world exports in 2009. China is the largest consumer of DMF because of large synthetic/artificial leather (polyurethane based) markets—an application that is comparatively miniscule in most other regions. Consumption in electronics, mainly in the manufacture of printed circuit boards, is a large market in Asia, especially Taiwan, the Republic of Korea and Japan. Consumption of DMF in synthetic/artificial leather, particularly in China, is expected to result in significant increases in world consumption, in terms of volume and annual growth rates. Unlike most other markets, demand for DMF in Asia, mainly China, is forecast to exhibit moderate to significant growth in most applications. Production facilities in the Americas, Europe and Asia are at risk for shutdowns. PROCESS FOR PRODUCTION There are two process routes for the manufacture of DMF namely direct synthesis and two-step process. 1) Direct synthesis 2) Two step process DIRECT SYNTHESIS The direct or one-step synthesis of DMF begins with either pure carbon monoxide or a gas stream containing carbon monoxide. This is reacted in a continuous process with N, N-dimethylamine (DMA), by using a solution of alkali alkoxide (usually sodium methoxide) in methanol as catalyst. Methyl formate is presumably formed as an intermediate. The reaction mixture passes over an external heat exchanger to remove the excess heat generated and to ensure thorough mixing of the components. The reaction is conducted between 0.5 and 11 MPa at 50~200°C. The reaction mixture exits the reactor through a decompression cham¬ber. In addition to N,N-dimethylformamide, the crude product contains methanol. A certain amount of acid or water deactivates any catalyst present resulting in the formation of sodium formate. Dissolved carbon monoxide, together with inert gases, escapes from the mixture during decompression and the off-gases are removed by combustion. Preliminary distillation is followed by second distilla¬tion in a separate column, here; dimethyl formamide is separated from methanol which contains traces of N, N-dimethylamine. Further distillation results in a product of 99.9% purity. TWO STEP PROCESS The two step process for the synthesis of N,N-dimethylformamide differs from direct synthesis because methyl formate is prepared separately and introduced in the form of 96% pure (commercial -grade) material. Equimolar amounts of methyl formate and N, N-dimethylamine are subjected to a continuous reaction at 60-100°C and 0.1 - 0.3 MPa. The resulting product is a mixture of N, N-dimethylformamide and methanol. The purification process involves distillation and is analogous to that described for direct synthesis. However, no separation of salts is required because no catalysts are involved in the process. Due to the corrosive properties of both starting materials and products, stainless steel has to be used as material of construction for production facilities. HANDLING PROCEDURE AND EQUIPMENTS Workers handling this material must be thoroughly trained in its hazards and its safe use, and must wear appropriate protective equipment and clothing. Keep away from all ignition sources. Ground and bond equipment and containers to prevent a static charge buildup, use spark-resistant tools, and avoid splash filling of containers. Avoid generating mists or vapors. Use the smallest amount possible for the purpose, in well-ventilated areas. Keep work area free of incompatible substances and extraneous materials, particularly those which can burn. Do not return contaminated material to the original containers. Keep containers closed when not in use. Empty containers may contain hazardous PROGNOSIS DMF demand in India is expected to nearly double from the level of 2150 tonnes in 1991-92 to 4100 tonnes by 1995-96. The increase in demand is mainly due to upward trend in acrylic fiber production capacity.
Plant capacity: --Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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SANITARY NAPKIN (LOW INVESTMENT PROJECT)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. Because of intensive improvement and progress of sanitary goods, sanitary napkin is replaced by absorbent cotton in many countries today, since it is clean & it can be carried easily. Generally absorption paper, waterproof paper, crushed pulp, and non-woven cloth or rayon paper is used as raw material. OBJECTIVES: • To popularize and sensitize the use of sanitary napkins among the rural women and girls. • To establish and start preparation of cost effective/low cost sanitary napkins in scientific way for better health and hygiene among females. • To engage some rural unemployed youths in production and marketing and also to fulfill the school requirements to maximum parts. • To provide and supplied quality based sanitary napkins to rural women in comparatively low price than the napkins prevalent in the present day markets. MARKET SCENARIO There is a well-developed sanitary napkin industry in India, with major players such as Proctor & Gamble, and Johnsons & Johnsons, these sanitary napkins are often unaffordable to the millions of Indian women living in low-income and under-privileged section. This is primarily due to the cost of the sanitary napkins resulting from the use of exorbitant plant & machinery and huge profit margins by these brand name companies. Therefore, this project report focuses on a worthwhile sanitary napkin manufacturing Plant/machine through which one can produce and market bio-degradable sanitary napkins. The sanitary pad “gap” is clearly a major global development problem, yet also presents a major market opportunity for innovative, impact driven social enterprises. Sanitary napkin market has huge potential in a country like India where feminine hygiene levels are reckoned to be appallingly low. A sanitary napkin is a product with a stable demand among its consumer group and such stability will act as a base for its explosive growth. The growth in the Indian sanitary napkin consumption will be driven by factors like growing awareness among Indian women about feminine hygiene, availability of low cost sanitary napkins in the market as well as rising women population in our country. Escalating disposable incomes will also make sanitary napkins more affordable and will contribute in augmenting its usage. Indian sanitary napkin market is dominated by MNC’s like P&G Hygiene and Healthcare Ltd (PGHHL) and Johnson & Johnson Ltd. But gradually many homegrown low cost producers have realized the market potential of the product and are swiftly emerging with their low cost affordable offerings and we believe it will change the consumption dynamics of sanitary napkin in our nation. LOW PROJECT INVESTMENT Large scale automatic production line for sanitary napkin costs Rs. 3.5 to 10 Crores, However, the semi-automatic equipments used in this project accounts for approximately Rs.12-15 Lakhs. This allows SME sector and aspiring entrepreneurs to efficaciously use this low cost sanitary napkin manufacturing plant. The equipments used in the project are a set of portable machines that acquires a small area. The machine incorporates pinewood fiber, a raw material which goes through basic 4 step process: (a) de-fiberation, (b) core formation (c) sealing with soft touch sensitive heat control (d) sterilization. Land Area Required: 1200 sq. ft.
Plant capacity: 4.5 Lakhs packets/annum (one packet contains 8 sanitary napkins)Plant & machinery: Rs. 9.48 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 12.46 Lakhs
Return: 29.00%Break even: 67.00%
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Emerging Investment Opportunity in Burgeoning Indian Milk Processing & Dairy Products Sector (Why to Invest, Business Prospects, Core Project Financials, Potential Buyers, Market Size & Industry Analysis)- Manufacturing Plant, Detailed Project Report

While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have identified dairy products project which satisfies all the above mentioned requirements and has high growth potential in the Indian markets. Niir Project Consultancy Services through its recently released report titled ‘Emerging Investment Opportunity in Burgeoning Indian Milk Processing & Dairy Products Sector (Why to Invest, Business Prospects, Core Project Financials, Potential Buyers, Market Size & Industry Analysis)’ aims to help you make sound and informed business decision before deploying your valuable resources. The report encapsulates all the vital information which can help an entrepreneur precisely evaluate the market potential and business prospects of dairy products sector. The report begins with the view of enhancing the basic industry knowledge of an entrepreneur by discussing the Indian dairy industry in brief. It disseminates information like its classification, structure and present scenario. Further, the next step report claims to be of paramount importance is the identification of potential consumers for the product to be launched. It identifies target consumer group for the dairy products industry supported by the forecasts of the same. The sections that form the very core of the report and are important factors for choosing an industry are the market potential of the industry and project details of the related plant. The report analyzes the market potential of the dairy products industry in ‘Reasons for Investing’ and ‘Outlook’ segment, where it discusses exhaustively the factors that will drive the growth of the industry and the opportunities existing for it. The factors are methodically explained supported by graphical representation and forecasts of key data indicators. The market size of the Indian dairy industry is expounded in the outlook section which further can be an effective tool for assessing the market potential of the industry. Turning towards the other important core, the report provides project details for a dairy products plant. It provides project financials of a model project with specified product list and plant capacity along with excise and customs duty rates for dairy products for year 2013-14. The information that can be found in this section is raw materials required for dairy products, manufacturing process of various dairy products, list of machinery and basic project financials. Project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are listed in the report. The above mentioned project details are for dairy products plant producing Cottage cheese, flavored milk, butter, ghee, milk powder and condensed milk. The report also provides key players in the segment with their contact details. The Indian market has witnessed a spur in the demand of value added dairy products like cheese, yogurt, packaged milk and probiotic drinks which has invigorated the growth in overall dairy industry. Rising western influence on Indian food habits, rising concerns about quality of dairy products, health consciousness and spiraling disposable incomes of consumers have resulted in higher demand for value added dairy products in India and has made the sector an attractive opportunity for investment. Reasons for buying the report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like its definition, characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product • This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials • The report provides a glimpse of important taxes applicable on the product • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report Table of Contents 1 OVERVIEW 2 POTENTIAL BUYERS 3 REASONS FOR INVESTING 3.1 Expanding Organized Food Retail 3.2 Rising Affordability 3.3 Mounting Health Awareness 3.4 Rising Acceptance of Value Added Products 3.4.1 Frozen Yogurt 3.4.2 Cheese 3.4.3 Premium Ice Creams 3.5 The Urbanized Indian 3.6 Rural Dairy Expenditure 3.7 Low Per Capita Dairy Consumption 4 GOVERNMENT POLICIES 4.1 Excise/Custom Duty 4.2 BIS Specifications 5 IMPORT-EXPORT MARKETS 6 PRESENT PLAYERS 7 OUTLOOK 8 PROJECT DETAILS 8.1 Raw Materials Required 8.2 Manufacturing Process 8.2.1 Butter 8.2.2 Ghee 8.2.3 Milk Powder 8.2.4 Condensed Milk 8.2.5 Khoa 8.2.6 Cottage Cheese or Paneer 8.3 List of Machinery 8.4 Plant Financials 9 ABOUT NPCS 10 DISCLAIMER List of Figures & Tables Figure 1 Indian Dairy Industry- Structure Figure 2 Indian Dairy Industry- Classification Figure 3 Population of India (2008-17, In Millions) Figure 4 India's Annual Per Capita Income (2008-14, In INR) Figure 5 Indian Population- Rural & Urban (In Crores) Figure 6 Share of Dairy in Total Household Expenditure (In Percentage) Figure 7 Per Capita Consumption of Cheese in India and Other Countries (In Kgs) Figure 8 Per Capita Consumption of Butter in India & Other Countries (In Kgs) Figure 9 Per Capita Consumption of Ice-Cream in India & Other Countries (In Litres) Figure 10 Indian Dairy Industry- Market Size (2010-17, In INR Billions) Figure 11 Quantity of Milk Processed in India (2010-17, In Million Tonnes) Figure 12 Manufacturing Process of Butter Figure 13 Manufacturing Process of Ghee Figure 14 Manufacturing Process of Condensed Milk Table 1 Presence of Key Food Retailers in India- Total Stores Table 2 International Yogurt Brands in India- Launch Year Table 3 International Cheese Brands in India Table 4 International Ice Cream Brands in India- Launch Year Table 5 Excise and Customs Duty Rates for Dairy Products (2013-14) Table 6 BIS Specifications for Dairy Products Table 7 Top Export Destinations of Dairy Products Table 8 Contact Information of Present Players in Dairy Products Segment Table 9 List of Machinery for Milk Processing Section Table 10 List of Machinery for Cream Processing Section Table 11 List of Machinery for Butter Manufacturing Section Table 12 List of Machinery for Ghee Manufacturing Section Table 13 List of Machinery for Paneer Section Table 14 List of Machinery for Flavored Milk Section Table 15 List of Machinery for Milk Powder Section Table 16 Dairy Products Plant- Plant Capacity Table 17 Dairy Products Plant- Fixed Capital Requirements Table 18 Dairy Products Plant- Total Cost of the Project Table 19 Dairy Products Plant- Production Schedule Table 20 Dairy Products Plant- Expected Sales Schedule (Volume) Table 21 Dairy Products Plant- 5 Year Profit Analysis (INR Millions)
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Emerging Investment Opportunity in Edible Oil Industry in India- Why to invest, Project Potential, Core Financials (Refined Rice Bran Oil), Business Prospects, Potential Buyers & Analysis - Business Plan, Industry Trends, Market Research, Survey

Indian edible oil sector has its feet firm in the ground as demand gets skewed towards the premium and healthy segment. The industry has seen a surge in demand for variants like olive oil and rice bran oil which are earmarked as ‘healthy edible oils’. Indian population is getting more and more health conscious and has been non hesitant in paying a price for their health. NPCS recognizes the veiled business opportunity in this segment and has identified Rice Bran Oil Refining project as a promising investment option. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward business prospects of Rice Bran Oil Refining project through our report ‘Emerging Investment Opportunity in Edible Oil Industry in India- Why to invest, Project Potential, Core Financials (Refined Rice Bran Oil), Business Prospects, Potential Buyers & Analysis’. Rice bran oil refining project satisfies all the above mentioned conditions and presents a valuable business opportunity. Through our report, we analyze the sector in various lights by covering aspects like product details, reasons for investing in the sector, potential buyers and cost and profitability of rice bran oil refining project. The report begins by discussing the overview of the Indian edible oil sector with its structure & classification and later identifies potential consumer group for the product. The factors that make a case for investing in the sector are profoundly elaborated in the report supported by graphical representation and forecasts of key data indicators. The report identifies growing population, urbanization, rising incomes, modern trade and health consciousness as key value drivers that will benefit the industry in the near future.The other sub sections talks about excise and customs duty on edible oils, contact details of the players operating in the segment and a forward looking statement for the sector. Moving to the very core of the report, project details segment includes vital information that is required while setting up a rice bran oil refining project. It provides product details like definition, characteristics and application, manufacturing process, raw materials required, list of machinery and key project financials. The project financial sub section provides details like plant capacity, costs involved in setting up of project, working capital requirements, payback period, projected revenue and profit. The industry has all the triggers in place to ensure a smooth ride in future. The favorable consumer dynamics of Indian market like rising disposable incomes, escalating population, urbanization and fast growing health consciousness among Indian population has kept the industry at high pedestrian. Reasons for buying the report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like its definition, characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of important taxes applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report Table of Contents 1 OVERVIEW 1.1 Structure 1.2 Classification 2 POTENTIAL BUYERS 3 REASONS FOR INVESTING 3.1 Urbanization & Evolving Eating Routines 3.2 Growing Health Consciousness 3.3 Rising Share of Branded Oils 3.4 Surging Modern Trade 3.5 Escalating Incomes 3.6 Low Per Capita Consumption 4 EXCISE & CUSTOMS DUTY 5 DEVELOPMENTS & ANNOUNCEMENTS 6 PRESENT PLAYERS 7 OUTLOOK 8 PROJECT DETAILS 8.1 Product Details 8.1.1 Definition 8.1.2 Characteristics 8.1.3 Uses & Applications 8.2 Raw Materials Required 8.3 Manufacturing Process 8.4 List of Machinery 8.5 Project Financials 9 ABOUT NPCS 10 DISCLAIMER List of Figures & Tables Figure 1 Edible Oils Industry in India- Structure Figure 2 Types of Oilseeds & Edible Oils in India Figure 3 Population of India (2008-17, In Millions) Figure 4 Indian Population- Rural & Urban (In Crores) Figure 5 QSR Industry in India- Market Size (2011-17, In USD Billions) Figure 6 Growing Share of Branded Oils in Indian Edible Oil Industry Figure 7 Indian Retail Industry- Structure Figure 8 India's Annual Per Capita Income (2008-14, In INR) Figure 9 Per Capita Consumption of Edible Oils in India and the World (In Kgs) Figure 10 Structure of Rice Table 1 Presence of Key Food Retailers in India- Total Stores Table 2 Excise & Customs Duty on Edible Oils in India (2013-14) Table 3 Rice Bran Oil Manufacturing Companies- Contact Details Table 4 Edible Oil Manufacturing Companies- Contact Details Table 5 Characteristics of Crude Rice Bran Oil Table 6 List of Machinery- Pretreatment Machinery Table 7 List of Machinery- Raw Material Handling Table 8 List of Machinery- Dewaxing Machinery Table 9 List of Machinery- Decolorizing Machinery Table 10 List of Machinery- Deodorizing Machinery Table 11 Rice Bran Oil Plant- Plant Capacity Table 12 Rice Bran Oil Plant- Production Schedule Table 13 Rice Bran Oil Plant- Fixed Capital Investment Table 14 Rice Bran Oil Plant- Monthly Working Capital Requirements Table 15 Rice Bran Oil Plant- Total Cost of the Project Table 16 Rice Bran Oil Plant- 5 Year Production & Sales Realization Schedule Table 17 Rice Bran Oil Plant- 5 Year Profit Analysis Table 18 Rice Bran Oil Project- Projected Pay Back period
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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How and Why to Start Your Own Fruit Beverage Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

How and Why to Start Your Own Fruit Beverage Industry (Business Plan, Investment Opportunity, Why to invest, Market Potential, Project Financials of Fruit Juice Plant (FMCG Sector) for Indian entrepreneur, Project Feasibility, Potential Buyers, Market Size & Analysis) Indian fruit beverage industry has an effervescent future ahead of itself with rising health consciousness and growing affordability among Indians. The industry is in the pink of its health as fruit beverage consumption levels grows among Indian population and makes way for newer variants and flavors in the segment. Acknowledging the growth potential of fruit beverages in India, Niir Project Consultancy Services has launched its new report titled “How and Why to Start Your Own Fruit Beverage Industry (Business Plan, Investment Opportunity, Why to invest, Market Potential, Project Financials of Fruit Juice Plant (FMCG Sector) for Indian entrepreneur, Project Feasibility, Potential Buyers, Market Size & Analysis)”. The report qualifies as an investor’s guide for making investment into Indian fruit beverage segment. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in fruit beverage sector in India and its business prospects. Through this report we have identified Fruit Juice project which has the potential to be a lucrative investment avenue. The report analyzes the investment feasibility of fruit beverage sector by discussing factors like potential buyers, reasons for investment, regulations, foreign trade and project financials. The report embarks the assessment by giving an overview of the overall fruit beverage sector in India as well as in world which is followed by the identification, estimation and forecasts of target consumers of the industry in India. The report further elaborates on factors that make a case for investing in the sector by profound analysis supported by graphical representation and forecasts of key data indicators. Evolving consumer dynamics like changing preferences, growing health consciousness and increasing consumption levels will bring in the next phase of growth for the industry. The report then lists the import-export market of the products and the recent developments in the sector. The key segment of the report ‘Project Details’ is a useful tool for any entrepreneur who is willing to enter fruit beverage segment in India as it discusses investment vitals like raw materials required, list of machinery, manufacturing process and project financials of the project. The report includes project details of a model project manufacturing four types of fruit juices (Pineapple, Orange, Banana and Guava). The project financial sub section provides details like plant capacity, costs involved in setting up of project, working capital requirements, payback period, projected revenue and profit. It also provides contact details of major players operating in the Indian fruit beverage sector. The fruit beverage industry in India is on its mark for a great run to success. Changing consumer dynamics like rising incomes, shifting preferences towards healthy drinks and changing perceptions will contribute majorly for the industry’s next growth phase. Macro-economic factors like spurt in the modern trade, growing urbanization in the nation and burgeoning middle class will further lend a helping hand to the sector. Reasons for buying the report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of important taxes applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report Table of Contents 1 OVERVIEW 1.1 The Global Scenario 1.2 The Indian Scenario 1.2.1 Classification 1.2.2 Structure 2 POTENTIAL BUYERS 3 REASONS FOR INVESTING IN THE SECTOR 3.1 Growth in Modern Trade 3.2 Evolving Consumer Perceptions & Preferences 3.3 Rising Rural Consumption 3.4 Burgeoning Middle Class 3.5 Growing Health Consciousness 3.6 Rising Incomes 3.7 Expanding Packaged Category 3.8 Low Per Capita Consumption 3.9 Convenient Packaging 3.10 Urbanization 4 REGULATORY ENVIRONMENT 4.1 BIS Specifications 4.2 Excise/Customs Duty 5 IMPORT-EXPORT MARKETS 6 RECENT DEVELOPMENTS 7 MARKET SIZE & OUTLOOK 8 PROJECT DETAILS 8.1 Raw Materials Required 8.2 Manufacturing Process 8.3 List of Machinery 8.4 Project Financials 9 PRESENT PLAYERS 10 ABOUT NPCS 11 DISCLAIMER List of Figures & Tables Figure 1 Top Ranking Beverages in Global Beverage Industry Figure 2 Non-alcoholic Beverage Industry in India- Classification Figure 3 Fruit Beverage Industry in India- Classification Figure 4 Indian Fruit Beverage Industry- Structure Figure 5 Population of India (2008-17, In Millions) Figure 6 Indian Retail Industry- Structure Figure 7 Indian Middle Class Population (2011-2026) Figure 8 Top 3 Obese Countries in the World Figure 9 India's Annual Per Capita Income (2008-14, In INR) Figure 10 Rising Share of Packaged Category in Indian Fruit Beverage Industry Figure 11 Per Capita Consumption of Fruit Beverages in India and Other Countries (In Litres) Figure 12 Indian Population- Rural & Urban (In Crores) Figure 13 Packaged Fruit Beverage Industry in India- Market Size (2011-17, In INR Billions) Figure 14 Basic Manufacturing Process of Fruit Juices Figure 15 Manufacturing Process of Banana Juice Figure 16 Manufacturing Process of Guava Juice Table 1 Population Composition of India (2010-12, %) Table 2 Presence of Key Food Retailers in India- Total Stores Table 3 BIS Specifications for Fruit Juice in India Table 4 Excise/Customs Duty of Fruit Beverages in India Table 5 Key Export Destinations Table 6 Key Import Source Countries Table 7 List of Machinery for Fruit Juice Manufacturing Plant Table 8 Fruit Juice Plant- Total Capacity Table 9 Fruit Juice Plant- Product Capacity Table 10 Fruit Juice Plant- Capital Investment Table 11 Fruit Juice Plant- Monthly Working Capital Requirements Table 12 Fruit Juice Plant- Total Cost of the Project Table 13 Fruit Juice Plant- Product-wise Production Schedule Table 14 Fruit Juice Plant- Product-wise Revenue Schedule Table 15 Fruit Juice Plant- 5 Year Profit Analysis (In INR Millions) Table 16 Fruit Juice Plant- Pay Back Period Table 17 Present Players in Fruit Beverage Industry in India- Contact Information
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Investment Opportunity in Emerging Flexible Packaging Sector in India- How & Why to Invest, Market Potential, Target Consumers, Business Feasibility, Project Financials (Laminated Collapsible Tubes) & Industry Analysis

Flexible packaging sector in India has emerged as the sea of opportunities for entrepreneurs on the back of its rising popularity. In India and as well as around the globe, flexible packaging solutions have emerged as the high growth segment of the packaging industry. Flexible packaging has been at the forefront since the last 4-5 years amidst the growing need for convenient packages among consumers as well as the producers. With the aim to provide investment insights on the sector, Niir Project Consultancy Services has released a new report titled ‘Investment Opportunity in Emerging Flexible Packaging Sector in India- How & Why to Invest, Market Potential, Target Consumers, Business Feasibility, Project Financials (Laminated Collapsible Tubes) & Industry Analysis‘. The report acts as a guide for an entrepreneur who is willing to venture into the segment by discussing the investment aspects in detail. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the flexible packaging sector in India along with its business prospects. Through this report we have identified PVC Laminated Collapsible Tubes project as a lucrative investment avenue. The report begins by discussing the present status of flexible packaging industry in India and then navigates to identifying the potential buyers of the industry product. Since the product is a B2B product, the key user industries like FMCG & Pharmaceuticals qualifies as the prime buyers. Customer identification is followed by the extensive analysis of the factors that will drive the growth of the sector and thus make a case for investing. Flexible packaging industry in India is in a sweet spot as the Indian consumers spending patterns and preferences have evolved. Additionally, growing urbanization in the country coupled with burgeoning middle class and low per capita consumption levels will encourage the industry growth. The report moves ahead to discuss other aspects like government regulations applicable to the segment and recent developments taking place. The report gains momentum as it discusses the business prospects and project feasibility of flexible packaging sector in the ‘Project Details’ segment. This section delivers vital information, for an entrepreneur, like product details, raw materials requirement, machinery, manufacturing process and project financials. We have analyzed feasibility of PVC Laminated Collapsible Tubes project with regard to above mentioned aspects. The ‘Project Financials’ sub section provides details like plant capacity, costs involved in setting up of project, working capital requirements, payback period, projected revenue and profit. It also provides contact details of major players operating in the Indian flexible packaging sector. Indian flexible packaging sector is in the pink of its health in the wake of changing consumer dynamics and growth potential of end user industries. It presents lucrative business opportunities for venturing and diversifying. Rising incomes, mounting health awareness and evolving eating habits of the Indian consumers will keep pouring in growth for the sector. Reasons for buying the report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of government regulations applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report Table of Contents 1 OVERVIEW 2 POTENTIAL BUYERS 3 REASONS FOR INVESTING IN THE SECTOR 3.1 Growth in User Industries 3.1.1 FMCG Sector 3.1.2 Pharmaceutical Sector 3.2 Rising Disposable Incomes 3.3 Growing Health Consciousness 3.4 Surge in Modern Retail 3.5 Urbanization & Convenience 3.6 Large Middle Class Population 3.7 Growing Population Base 3.8 Government Focus on Healthcare 3.9 Low Per Capita Consumption Levels 4 DEVELOPMENTS & ANNOUNCEMENTS 5 GOVERNMENT REGULATIONS 6 PRESENT PLAYERS 7 MARKET SIZE & OUTLOOK 8 PROJECT DETAILS 8.1 Product Details 8.1.1 Definition 8.1.2 Uses & Applications 8.2 Raw Materials Required 8.3 Manufacturing Process 8.3.1 For Tubes 8.3.2 For Caps 8.4 List of Plant & Machinery 8.5 Project Financials 9 ABOUT NPCS 10 DISCLAIMER List of Figures & Tables Figure 1 Indian Packaging Industry- Classification Figure 2 Indian Packaging Industry- Segmentation Figure 3 Materials Used & Industries Served by Flexible Packaging Figure 4 Indian FMCG Industry- Market Size (2003-17, In USD Billions) Figure 5 Indian Pharmaceutical Industry- Market Size (2005-17, In USD Billions) Figure 6 India's Annual Per Capita Income (2008-14, In INR) Figure 7 Indian Population- Rural & Urban (In Crores) Figure 8 Indian Middle Class Population (2011-2026) Figure 9 Population of India (2008-17, In Millions) Figure 10 Per Capita Consumption of Flexible Packaging around the World Figure 11 Flexible Packaging Industry in India- Market Size (2009-17, In USD Billions) Figure 12 Laminated Tubes Manufacturing- Process Flow Figure 13 Tube Caps Manufacturing- Process Flow Diagram Table 1 Central Government's Plan Outlay on Healthcare (In INR Billions) Table 2 Key Players- Contact Details Table 3 PVC Laminated Collapsible Tubes Project- List of Plant & Machinery Table 4 PVC Laminated Collapsible Tubes Plant- Total Capacity Table 5 PVC Laminated Collapsible Tubes Project- Capital Investment Table 6 PVC Laminated Collapsible Tubes Project- Monthly Working Capital Requirements Table 7 PVC Laminated Collapsible Tubes Project- Total Cost of the Project Table 8 PVC Laminated Collapsible Tubes Project- Production & Revenue Schedule Table 9 PVC Laminated Collapsible Tubes Project- 5 Year Profit Analysis (In INR Millions) Table 10 PVC Laminated Collapsible Tubes Project- Pay Back Period
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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SILICON METAL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Silicon Metal is known as a semi-metallic or metalloid, having several of the characteristics of metals. It is the second most abundant element in the Earth’s crust after oxygen, naturally occurring in various forms of silicon dioxide or silicates and very rarely in its pure form in volcanic exhalations. It takes its name from the Latin Silicus, which means flint. Silicon is also utilized in the fast growing industries of high speed communication and solar energy. The manufacturing of semiconductor chips, optical fiber and liquid crystal displays is made possible due to the conducting properties of Silicon. Ultra high purity Silicon is being used in the manufacturing of solar panels, making it possible to use the sun’s rays to generate electricity to provide power in a large number of industrial and domestic uses, such as remote telecommunication stations, weather and irrigation projects and street lighting. Silicone compounds are the main raw material for a large and growing number of industrial and consumer products, including silicone rubber parts, urethane foam, sealants, adhesives, lubricants, food additives, coatings, polishes and cosmetics. Silicones are substitutes in many applications for petroleum-based compounds and the demand for silicones benefits from higher oil prices. USES: Used mainly in the production of aluminium alloys for foundry, for the automotive and aircraft industries, etc. In the chemical industry, silicon metal is employed for the production of silanes, resines, silicones and lubricants. Silicon metal is also used in the production of super high purity silicon by metallurgical or chemical routes, destined to the manufacture of parts for the segment of advanced electronics, as computers, space communications, defence systems, photo-voltaic panels, etc. PRODUCTION OF SILICON METAL On a commercial scale metallurgical silicon metal is produced by the carbothermic reaction of silica (quartz) in an electric arc furnace using carbon electrodes where the temperature in the main reaction zone of temperatures exceeds 1800ºC. Commercially produced metallurgical grade silicon metal is typically Si 98% pure and is notably produced in China, Russia, Brazil, Norway, South Africa and USA. INDIAN SCENARIO At present, silicon metal is not produced in India.No new project is under implementation. Import of silicon metal Period (April to March) Import in tonnes 2006-07 25733 2007-08 25523 2008-09 19998 2009-10 24245 2010-11 32052 2011-12 35380 2012-13 36885 DEMAND DRIVERS The demand for silicon metal would largely be driven by the performance of the end user sectors namely aluminium silicon alloy industry, silicones and electronic grade silicon used semi conductor industry and solar grade silicon used in the photovoltaic cells (solar power). In India, silicones and polycrystalline silicon (solar grade and electronic grade) are not produced. Silicones are imported and formulated to suit the consumer requirements. Similarly, silicon wafers are imported for use in solar panels and semiconductor components. Demand for aluminum has grown steadily in recent years, reflecting increased economic activity in both the developed and developing world, as well as new uses as a lighter, more economical replacement for other materials. Silicon metal consumption by aluminum manufacturers has grown accordingly. Global scenario Installed capacity 3.2 million metric tonnes Global production 2.1 million metric tones REGION-WISE PRODUCTION Region in Production '000 tonne per annum Americas (Including North and Western Europe south America) 420 Western Europe 357 China 1155 Rest of the world 168 Total 2100
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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