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Investment Opportunities & Business Ideas in Tanzania, East Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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Copper Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Copper powder is finely granulated copper that has many metallurgic functions. The powder is cheaper than regular cast copper, so engineers can save money on supplies, and it often helps conserve materials because less copper will be needed. Copper powder also can be made to have different densities if handled by a powder metallurgist, meaning the copper can be porous and impregnated with oils or other metals, or it can be non-porous like cast copper. Powdered copper is used as an alloy, in metal-plastic combinations, and in structural applications. Production Process Two main industrial processes turn copper, or any other metal, into a powder. In the atomization method, molten copper is pushed through a thin tube and gas pushes against the stream of metal, producing turbulence and causing the molten copper to powder. With centrifugal disintegration, copper rods are placed in a rotating spindle, and an arc heats the rods. By using constant rotation, small bits of the copper will fly off, producing the powder. Hydrometallurgy is another method used to produce copper powder. The process yields a high purity powder, averaging more than 99% copper. Generally, the powder obtained has fine particle sizes with relatively low apparent densities and high green strength. Application Copper powder often is used as an alloying powder and is somewhat easier to work with than cast copper. This is because, in its powdered form, copper is easier to heat up and mix with other metals. Copper is often alloyed with iron & tin and powdered copper can work the same as cast copper in this arena. As a powder, it also can be mixed with non-metals such as plastic to create new substances that are commonly used for decoration. Around 70 percent of powdered copper is used in making self lubricating bearings, which take advantage of powdered copper’s porous nature. Copper/Copper alloy powders are used in many different industries for many different uses. Following are some examples of the powder uses: Brazing, Sintered Products, Friction Products, Soft Magnetic Products, Chemicals, Metallurgy,Filtration, Printing, Surface, Coating, Welding, Copper Fortification etc. Copper powder uses include powder metallurgy (PM), metal injection molding (MIM), friction components, thermal management, diamond cutting tools, lubricants, carbon brush, coatings, catalyst and crazing paste. Market Potential The indigenous production of copper powder is only around 7000 tonnes per annum as against an estimated demand of about 15000 tonnes per annum. This itself shows the huge demand for the product in India. Since there are only a few small scale manufacturing units scattered over the country, the market potential for the product is very large. The annual global production of metal powders for powder metallurgy now exceeds 1 million tonnes.
Plant capacity: 2 MT/ day Plant & machinery: 27 Lakh
Working capital: -T.C.I: 792 Lakh
Return: 50.00%Break even: 29.70%
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RICE BRAN OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Rice bran is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice oil is a minor constituent of rough rice when compared with the carbohydrate and protein content. Two major classes of lipids are present: those internal within the endosperm and those associated with the bran. The internal lipids contribute to the nutritional, functional, and sensory qualities of rice. Rice processing produces polished rice or the parboiled variety, in addition to two residues: husks (13%), used as fuel and bran (8%), used as animal feed, a food supplement and for edible oil production. In food industry, Rice is world’s most important food crop and more than half of the people in the world eat rice as the main part of their diet. The word to eat literally meant to eat rice. CHIEF CONSTITUENT Oleic acid 40 to 50%, linoleic 29-42% & saturated acids 16-20% grades. It is available in two grades; crude and edible. Rice bran oil is used in soap making and in animal feeds, hydrogenated oil can be used a shortening. Application Rice bran oil is truly The Worlds Healthiest edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It is not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. Rice bran oil is vastly superior to traditional cooking oils and can be considered nutraceutical (food as medicine) oil that is perfect for all your healthy cooking needs. Rice bran oil is quickly becoming a favorite in commercial frying to replace hydrogenated oils that contain trans fat. This is due to rice bran oils health, flavor and performance benefits. Bran oil is used in the soap industry and to a limited extent refined to edible oil while the defatted bran meal is employed as an animal feed. Rice bran wax is an important by-product of rice bran oil industry. Rice bran wax can be used in the preparation of candles, polishes, cosmetics, emulsifiers and other industrial preparations. Market Scenario Indian edible oil industry is composed of some 15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600 refining units. With around 8% of world oilseeds production, over 7% of global protein meal production, around 4% of world oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of edible oil production, India is the fourth largest edible oil economy in the world valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global vegetable oil production, nearly 11% of global vegetable oil imports and 9% of global edible oil consumption. And yet over 40% of the edible oil availability in the market is sourced from imports.
Plant capacity: 5100 MT/AnnumPlant & machinery: 280 Lakh
Working capital: -T.C.I: Cost of Project : 582 Lakh
Return: 45.00%Break even: 58.00%
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SILICON FROM RICE HUSK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is a byproduct of agriculture a by product while is almost treated like waste and not serously bothered about. Consider, India's case every year about 60 million tonnes of paddy grown in the country produces upto 12 million tonnes of rice husk in over 900,000 rice mills spread around the country. Though, most of it is used as either a heating medium or as an animal feed . The strange fact is that 12 million tonnes of rice husk can have a heat value equivalent to around 20 million barrels of oil. The silica from rice husk must compete with other cheap sources such as sand, bentonite and diatomaceous earth; however it frequently offers advantages because of minimal amounts of unwanted elements other than silica. USES OF SILICON Various uses and applications of Silicones are given as below: 1. As an alloying agent for steels aluminium, bronze, copper and iron. 2. Used in the production of hologenated silanes, 3. As an organosilicon compounds (silicone resins) 4. Silicon carbide. 5. Spring steels. 6. As a dioxidizer in steel manufacture 7. As a semiconductor in integrated circuits rectifiers transistors, diodes and other elctronic divices. 8. Cermets and other special refractories. The major recent development in the silicon industry is the tripling of demand for solar grade polysilicon, with the expectation that the quantity used in solar photovoltaic (PV) modules will start to rival that in the high volume silicon markets within a few years. Furthermore, high value solar grade silicon allows much higher profit margins than the bulk markets. In 2012, the global consumption of silicon metal amounted to 2,020,000 tons, wherein Europe took the lead, accounting for 27% of the world’s total, China came as the second, taking up 24%.
Plant capacity: 300 Kg/day Plant & machinery: 229 Lakh
Working capital: -T.C.I: 749 lakh
Return: 38.00%Break even: 47.00%
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POULTRY & BROILER FARMING - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Poultry and poultry products constitutes an important component of human diet in most of the countries of the world. This consumption is also increasing at a rapid rate due to low fat content, easy availability & cost effectiveness. The poultry industry has evolved into a streamlined system of industrial mass production. Poultry is an important farm species in almost all countries. It is an important source of animal protein. Poultry is the least cost alternative only next to fish & produces more of animal protein from the same amount of feed compared to milch cow, sheep, Goat & Pig. Two eggs provide 160 calories of energy and more than 20% of the daily requirement of proteins, Vit A, D & B12, Riboflabin, folic acid, Panthothenic acid, Phosphorus, Iodine along with fat. Poultry farming require less area with high return than any other animal husbandry and agriculture activities. Poultry farming involves high grade sophisticated technology with higher profitability for which younger generation prefer this activity as their occupation than any other agriculture & allied activities. • By breeding new birds are produced. • In poultry farm broilers and layers are grown up, which are used for meat purpose and layers for production of egg purpose. • Eggs are used for breeding of new birds or it is used for the domestic eating purpose or commercial processing purpose. • Broilers are used for meat processing industry. The poultry meat and egg production over many decades have shown positive growth in the overall performances of the livestock sector. Poultry farming business is one of the most promising sources of additional income. Besides, this poultry and broiler farming has a number of advantages: • It produces much needed protein, food, it serves as a source of income and employment to many and it has good returns. • Most breeders rear broilers to be ready for sale during festivals when demand of profit is high. A layer of mature age generally lays 250 300 eggs. These eggs provide high quality protein to the house hold. • In addition to eggs and meat poultry provide manure that is of great value on the farm. It has been observed that nearly 40 hens or deep litter yields about 1000 kg of manure per year. Poultry industry has made tremendous progress through improvement in genetics, management and nutrition, for obtaining maximum growth in broilers and egg production in layers. However still due to one reason or the other, the farmers in the field are not able to achieve the optimum level of growth in broilers and egg production in layers, as per hatchery norms.
Plant capacity: 1390 Nos/day Plant & machinery: 18 Lakh
Working capital: -T.C.I: Cost of Project : 3037 lakh
Return: 30.71%Break even: 35.14%
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Vacuum Distillation of Crude Coal Tar(SPECIFICALLY CREOSOTE OIL) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Vacuum distillation is the distillation process of separating liquids boiling above 150°C at 1 atm from Nonvolatile impurities. Another liquid is boiling at least 25°C higher than the first. For vacuum distillation of crude coal tar, (specifically creosote oil), the crude coal tar is produced from coke ovens of steel plant, 50% of this crude coal tar in pitch. Coal tar is essentially the thick & black viscous liquid which is obtained by the carbonization of coal, and is a by product in the ordinary manufacture of coal gas. It should be differentiated from all the other forms of tar. Its composition varies enormously according to the mode of its formation in the gas or coke works. Properties: Coal tars are by-products of the destructive distillation (carbonization) of coal to produce coke or gas. The composition and properties of a coal tar depend primarily on the temperature of the carbonization and to a lesser extent on the nature (source) of the coal used as feedstock. In general, coal tars are complex combinations of hydrocarbons, phenols, and heterocyclic oxygen, sulfur, and nitrogen compounds. Coal tars typically are black or almost-black viscous liquids or semisolids with a characteristic naphthalene like odor. They are slightly soluble in water, partially soluble in acetone, carbon disulfide, chloroform, diethyl ether, ethanol, methanol, petroleum ether, and sodium hydroxide, and soluble in benzene and nitrobenzene. Low-temperature coal tars (formed at temperatures below 700°C) are black, viscous liquids that are denser than water and contain a lower percentage (40% to 50%) of aromatic compounds than high-temperature coal tars. Coal tars are highly flammable and corrosive, and toxic gases may be released when they burn. Their vapors can form explosive mixtures with air. Uses & Applications:Coal tars and coal-tar pitches have many uses in industry and in consumer products. Coal tars are used primarily for the production of refined chemicals and coal-tar products, such as creosote, coal-tar pitch, and crude naphthalene and anthracene oils from the distillation of crude coal tar. Coal tar has been used as a fuel in open-hearth furnaces and blast furnaces in the steel industry, as a binder and filler in surface-coating formulations, and as a modifier for epoxy resin surface coatings. Coke oven pitch is used to produce pitch coke, which is used as the carbon component of electrodes, carbon brushes, and carbon and graphite articles. Distillation fractions and residues from high temperature coal tars are used for road paving and construction and in the production of naphthalene, recovery of benzene, production of anthracene paste, briquetting of smokeless solid fuel, impregnation of electrodes and fibers, and manufacture of electrodes and graphite. Market Scenario: The downstream markets of coal tar mainly include coal tar deep-processing (phenol, anthracene, industrial naphthalene, and coal tar pitch), carbon black, substitute for heavy oil and exportation. Among these applications, coal tar consumption for deep processing ranked No.1 with 66.4% of the total consumption volume in 2009, followed by carbon black raw oil sharing 28.1% of the total. During 2005-2011, China's coal tar deep processing capacity increased from 5.4 million tons to 16.35 million tons, with a CAGR of 20.3%. From 2010 to Q1 2012, the capacity of the coal tar deep-processing projects planned or construction totaled 8.50 million t/a.
Plant capacity: Creosote Oil 1875 MT/Annum,Phenolic or Carbolic Oil 300 MT/Annum,Naphthalic Oil 900 MT/Annum,Wash Oil 600 MT/Annum,Light Oil 75 MT/Annum, Medium Soft Pitch 3750 MT/AnnumPlant & machinery: 149 Lakhs
Working capital: -T.C.I: 323 Lakhs
Return: 26.00%Break even: 33.00%
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EMU Birds (FARMING, BREEDING & MEAT PRODUCTION) - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue

EMU (Dromaius novaehollandiae) and ostrich (Struthio camelus) birds belong to ratite group have high economic value for their meat, eggs, oil, skin and feathers. These birds are adoptable to varied climatic conditions. Although emu and ostrich were introduced in India, emu farming has gained much importance. Emu and ostrich features, management of these birds during chick, growing, fattening, breeding and non-breeding stages were covered. Care and hatching of eggs, nutrient requirements, healthcare and products of emu and ostrich were also covered. Economics of emu rearing with reference to the cost of maintaining breeders cost of production of eggs and chick are covered. Features of EMU: Emu has long neck, relatively small naked head, three toes and body covered with feathers. Birds initially have longitudinal stripes on body (0-3 months age) then gradually turn to brown by 4 to12 months age. Mature birds have bare blue neck and mottled body feathers. Adult bird height is about 6 feet with a weight of 45 to 60 kg. There are no definite emu breeds but are captive bred. Legs are long covered with scaly skin adoptable to hardy and dry soil. Birds sit on their haunch and also walk frequently along the fence. Natural food of emu is on insects, tender leaves of plant and forages on different grasses, eats different kinds of vegetables and fruits like carrot, cucumber, papaya etc. Air sac hangs down loosely in females and is prominent during breeding season gives booming sound where as males do grunting sound. Often sex of the bird can be identified by these sounds during breeding season. Female is the larger of the two especially during breeding season when the male may fast. The female is the dominant member of the pair. The male emu sits on the nest. Emus live for about 30 years may produce eggs for more than 16 years. Birds can be maintained as flock or pair. The birds require fencing made of link chain of 2 x 4 inches with a height of 6 feet for adults. Sexes can be identified by tattooing on the skin of shank or by placing microchip under the skin. Market Survey: Emu (Dromaius novaehollandiae) and ostrich (Struthio camelus) are reared commercially in many parts of the world for their meat, oil, skin and feathers, which are of high economic value. The anatomical and physiological features of these birds appear to be suitable for temperate and tropical climatic conditions. These birds can be well maintained on extensive (ranches) and semi intensive rearing systems with reasonably high fibrous diets. United State, Australia and China are leading in emu and of America ostrich farming. Emu and ostrich were introduced recently into India. Compared to ostrich, emu rearing is picking up. At present there are more than 10000 emus and only small numbers of ostrich are available in India. Emu birds are well adapted to Indian climatic conditions. Although emu farming is economical so far none of the farmers have entered in to the marketing of emu products. Commercial aspects of rearing emu has picked up in India in a big way as it promises a long-term return as compared to the initial investment. Emu bird farming is basically just like poultry. The way we look after poultry, cattle farming or goat farming, it is a similar kind of farming which is flourishing in India.
Plant capacity: 2 Lakh Pairs/AnnumPlant & machinery: 49 Lakhs
Working capital: -T.C.I: 617 Lakhs
Return: 45.45%Break even: 34.74%
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Cashew Nut Kernels & Shell Liquid - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Cashew (Botanical name Anacardium Occidentale) was introduced in India by the Portuguese four centuries ago mainly to prevent soil erosion. Cashew ranks second among the nine tree nuts which figure prominently in international trade circles, first being Almond. The cashew adapts to various types of soils and climatic conditions and is hardy and draught resistant tree. Indian cashew industry is characterized by a marked cultural dualism between small scale growers and corporate sectors. Cashew is cultivated in India over an area of 0.77 million ha. At present India has a processing capacity over 1 million tonnes from 1098 processing units generating employment to over 0.5 million people in farms and factories. In the factory sector, 95 per cent are women workers from the lowest strata of the society. India exports nearly 65 per cent of the world cashew export to different destinations all over the world. More than 50 percent of the domestic production is consumed in the domestic market. USES OF CASHEW: Cashews have served nutritional, medicinal and wartime needs. More recently, they have been used in the manufacture of adhesives, resins and natural insecticides. During World War II, the cashew tree became highly prized as the source of valuable oil drawn from the shell. The cashew kernel is a rich source of fat (46 percent) and protein (18 percent) and is a good source of calcium, phosphorus and iron. It has a high percentage of polyunsaturated fatty acids, in particular, the essential fatty acid linoleic acid. The tart apple is a source of vitamin C, calcium and iron. The bark, leaves, gum and shell are all used in medicinal applications. The leaves and bark are commonly used to relieve toothache and sore gums, and the boiled water extract of the leaf or bark is used as a mouth wash. MARKET SCENARIO: The Indian Cashew industry is almost export oriented. In Indian cashew processing factories, over 95 per cent of the workers are women. Today, the major cashew producing States in India are Kerala, Karnataka, Tamil Nadu, Andhra Pradesh, Goa, Maharashtra and Orissa. India is the largest producer and exporter of cashew kernels in the world. Over 65 per cent of the world export of cashew kernels is accounted for by India. Indian cashews are consumed in as many as 60 countries all over the world. The Indian cashew kernel is well acclaimed for its good quality, taste and appearance. Sometimes cashew nuts are called natures vitamin pill, India is largest producer, processor, exporter and second largest consumer of cashew in the world with annual production of 6, 20,000 MT. The cashew industries in India employed different unit operations/ methodology for processing depend on variety of raw material, location, technological mechanization and availability of secured energy supply.
Plant capacity: 150 MT/annumPlant & machinery: 40 lakhs
Working capital: -T.C.I: 235 Lakhs
Return: 45.18%Break even: 38.73%
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Quail Farming - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Cost of Project

The quail is a small bird that inhabits woodland and forest areas around the world. There are thought to be more than 15 different species of quail, with each species of quail being found in different parts of the world and all have slightly different appearances depending on how they have adapted to their environment. Although the quail is very small sized bird, the quail belongs to the same bird family as pheasants. Quails range in size depending on the species from the Japanese quail which is around 10 cm tall to the larger mountain quail that can grow up to 25 cm tall. Quails are generally solitary birds and spend most of their time either on their own or in a pair with just one other quail. During the mating season it is common to see large flocks of quails as family groups convoy together in groups of up to 100 quail individuals. Quails do not tend to migrate and therefore spend their lives within the same area. In some parts of the world, quails are kept as poultry birds both for the small amount of meat that they contain and for the quail's brightly coloured eggs. These tiny coloured eggs are seen as a delicacy in some parts of the world and can often be found on menus in posh restaurants. Quail eggs are renowned for being rich in vitamins, essential amino acids, unsaturated fatty acids and phospholipids, which are vital for human physical and mental development. Quail eggs can be included in the diets of children, pregnant mothers and geriatric and convalescent patients. Coturnix eggs are characterized by a variety of colour patterns. They range from snow white to completely brown. More commonly they are tan and dark brown speckled or mottled brown with a chalky blue covering. The average egg from mature female weighs about 10 gram (1/3 ounce), about 8 percent of the body weight of quail hen as compared to 3 percent for chicken eggs. The egg of Japanese quail contains 158 Cal. of energy, 74.6% water, 13.1% protein, 11.2% fat, and 1.1% total ash. The mineral content includes 0.59 mg calcium, 220 mg phosphorus and 3.8 mg iron. The vitamin content is 300 IU of vitamin A, 0.12 mg of vitamin B1, 0.85 mg of vitamin B2 and 0.10 mg nicotinic acid. Advantages of Quail Farming: Quail is a fast growing bird with short generation interval. A broiler quail can be sold at 5 weeks as against 8 weeks in broiler chicken. Quail start producing eggs at about 6 weeks of age and continue to give high egg production upto 24 weeks of age. The meat is considered as a delicacy and can be used as ready to cook meat, pickled meat and tandoori quail. The egg size is about 10 gm, and it can be used as boiled egg or egg pickle. This bird requires minimum floor space, needs low investment, quails are comparatively sturdy birds, can be marketed at an early age i.e. five weeks, early sexual maturity - starts laying eggs in about six to seven weeks of age, high rate of egg laying -280 eggs per year. Quail meat is tastier than chicken and has less fat content. It promotes body and brain development in children. Nutritionally, the quail eggs are on par with that of chicken eggs. Moreover, they contain less cholesterol. Quail meat and eggs are a nutritious diet for pregnant and nursing mothers. Quail is the pilot bird for research and education. Quail manure has high fertilizer value and can be used for increasing yield of crops. This species can be reared at interior places as it does not require vaccination and relatively low medication required. Scope of Quail Farming in India: Quail farming is an inexpensive alternative to chicken farming. There is high demand for quail meat and has a great market potential in hotels, restaurants, dhabas, industrial canteens, flight kitchens, supermarkets etc. Government of India is encouraging entrepreneurs to start Japanese quail farm and is trying to create infrastructural facilities to assist the entrepreneurs. However, a government license is required to sell Japanese quail. The Ministry of Environment & Forests delegated the power to grant license to the Dept. of Animal Husbandry. So far, more than 500 licenses for quail farming, trading, catering & hatching have been issued in the Maharashtra state alone. Central Avian Research Institute (CARI) at Izatnagar, UP; INDIA is keen to propagate quails for commercial use & have shown willingness to supply hatching eggs to aspiring entrepreneurs.
Plant capacity: 11 Flocks per year (@40,000 Birds per Flock)Plant & machinery: 4.5 Lakhs
Working capital: -T.C.I: 34 Lakhs
Return: 47.00%Break even: N/A
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ELECTROLYTIC MANGANESE DIOXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

EMD is a complex composite of various crystals of manganese and oxygen that is produced through electro-winning. It is used primarily as the active constituent of alkaline batteries and increasingly as the feedstock for the cathodic material in lithium-ion batteries. The structure of EMD is highly disordered, but predominantly made up of the manganese dioxide crystal ramsdellite, depicted here, with the red balls signifying the oxygen atoms in the green manganese dioxide crystal lattice. Electrolytic manganese dioxide is a high purity product with molecular formula MnO2 that possesses the ‘recipe specific’ electrical characteristics desired by battery producers. Natural manganese dioxide (NMD) can be used in the Leclanche cells. But in alkaline, lithium and other batteries, synthetic managanese dioxide with higher purity is required. Electrolytic manganese dioxide (EMD) is used as a cathode mixture material for dry cell batteries, such as alkaline batteries, zinc-carbon batteries rechargeable alkaline batteries. Among the large variety of manganese dioxides, y-type managanese dioxide is extensively used, as y-variety compounds have high intercalation voltage. They have the ability to maintain high discharge rates, a good performance over a wide temperature range and have a long storage life. EMD is stable under normal temperature conditions. ELECTROLYTIC MAGNESIUM DIOXIDE NUCLEATION: Electrolytic manganese dioxide has been used worldwide in the manufacture of primary ZnMnO2 alkaline and Lechlanche type cells for decades. Their low cost and reliability impair their replacement by higher performance and secondary batteries. The performance of these batteries depends on the manufacture method of the manganese oxide due to the variation of the properties of the oxide with its crystallite size, density of lattice imperfections and extent of hydration. Sometimes the intercalation of lithium ions is carried out to improve performance characteristics of MnO2, for high energy density and high drain power application. Electrolytic manganese dioxide are doped with Bi, Pb and Ti ions is used for the manufacture of rechargeable alkaline manganese oxide cells. These ions are known to stabilize the MnO2 lattice towards dimensional changes that occur during charging and discharging cycles of the cells. The production of EMD is carried out through the electrolysis of hot MnSO4 and sulphuric acid solutions. Stainless steel or lead is the materials normally used as cathode, where hydrogen evolution takes place. Carbon, lead or titanium can be used as anode. Titanium anodes are preferred because the EMD is purer than that obtained with carbon and lead anodes. MARKET SCENARIO: As electric vehicles penetrate the auto market, EMD demand stands to benefit. The launch of electric cars and their expanding production is expected to increase demand for EMD for use in lithium-ion secondary batteries cathodes of the lithium manganese oxide and tertiary compound type. The highest potential growth segment for EMD is in large scale rechargeable batteries used in electric vehicles and electronics. At present, the rechargeable manganese battery segments account for less than 10% of total EMD demand. Alkaline batteries are a low growth end use, expected to track well below GDP growth rates over the forecast period. In small scale electronics, EMD use projected at historical growth rates of 4%. EMD is mostly used in alkaline and other small scale, consumer electronic batteries. World demand is estimated around 3,50,000 metric tonnes per annum in 2012 with growth rate in demand around 5%.
Plant capacity: Electrolytic Manganese Dioxide 5 MT Per DayPlant & machinery: 89 Lakhs
Working capital: -T.C.I: Cost of Project: 576 Lakhs
Return: 27.00%Break even: 57.00%
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ACTIVATED CARBON FROM SAW DUST & COCONUT SHELL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated Carbon is a unique material because of the way it is filled with holes (voids, spaces, sites, pores,) whatever the size of molecules. It is that, although they are spaces of zero electron density, these pores possess intense vander wall forces (from the near proximity of carbon atoms). Activated carbon is a non graphitic form of carbon, which could be produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk etc. The process of activation is carried out in two stages. The raw material is first carbonized and then activated either by chemicals or by steam to derive the highly porous structure. Shell based activated carbon is extensively used in the process of refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc. Uses and Application A wide variety of activated carbon products are available exhibiting markedly different characteristics depending upon the raw material and activation of technique used in their production. In selecting the activated carbon it is important to have a clear understanding of both the adsorptive and physical characteristics of the material in order to optimize the performance capabilities. Activated Carbon of three grades namely powder, granular and pelletlized finds hundreds of different applications. By chemical activation, predominantly powder activated carbons are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. To cite some examples from the numerous applications: decolorization of sugar and sweeteners, drinking water treatment, gold recovery, production of pharmaceuticals and fine chemicals, catalytic process, off gas treatment of waste incinerators, automotive vapor filters, color/odor correction in wines and fruit juices. Market Survey The global activated carbon market was worth $1.8 billion in 2011 and is estimated to reach $3 billion by 2016, growing at a CAGR of 11.1% from 2011 to 2016. The powdered and granular activated carbon segments are the key revenue generators for the activated carbon market. The demand for activated carbon (AC) is expected to grow due to the new demand in mercury control technology for industrial air purification applications.
Plant capacity: 6000 MT/ Annum Plant & machinery: 181 Lakhs
Working capital: -T.C.I: 1070 Lakhs
Return: 43.00%Break even: 37.00%
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About NIIR PROJECT CONSULTANCY SERVICES

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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