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Investment Opportunities & Business Ideas in Senegal, West Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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ACTIVATED CARBON FROM SAW DUST & COCONUT SHELL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated Carbon is a unique material because of the way it is filled with holes (voids, spaces, sites, pores,) whatever the size of molecules. It is that, although they are spaces of zero electron density, these pores possess intense vander wall forces (from the near proximity of carbon atoms). Activated carbon is a non graphitic form of carbon, which could be produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk etc. The process of activation is carried out in two stages. The raw material is first carbonized and then activated either by chemicals or by steam to derive the highly porous structure. Shell based activated carbon is extensively used in the process of refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc. Uses and Application A wide variety of activated carbon products are available exhibiting markedly different characteristics depending upon the raw material and activation of technique used in their production. In selecting the activated carbon it is important to have a clear understanding of both the adsorptive and physical characteristics of the material in order to optimize the performance capabilities. Activated Carbon of three grades namely powder, granular and pelletlized finds hundreds of different applications. By chemical activation, predominantly powder activated carbons are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. To cite some examples from the numerous applications: decolorization of sugar and sweeteners, drinking water treatment, gold recovery, production of pharmaceuticals and fine chemicals, catalytic process, off gas treatment of waste incinerators, automotive vapor filters, color/odor correction in wines and fruit juices. Market Survey The global activated carbon market was worth $1.8 billion in 2011 and is estimated to reach $3 billion by 2016, growing at a CAGR of 11.1% from 2011 to 2016. The powdered and granular activated carbon segments are the key revenue generators for the activated carbon market. The demand for activated carbon (AC) is expected to grow due to the new demand in mercury control technology for industrial air purification applications.
Plant capacity: 6000 MT/ Annum Plant & machinery: 181 Lakhs
Working capital: -T.C.I: 1070 Lakhs
Return: 43.00%Break even: 37.00%
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AAC BLOCKS AUTOCLAVED AERATED CONCRETE BLOCKS)Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC has a history of one hundred of years and has become the pillar industry in construction field. In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. Uses and Applications AAC has been used in a variety of construction projects throughout the United States. It has been used for load-bearing walls and floor/roof systems in elementary and secondary school classrooms, multistory university dormitories, military base barracks, and various hotel chains. It has been chosen for its material properties and speed of construction. High rise buildings have utilized AAC for shaft and fire walls due to its tremendous fire ratings. Manufacturing and warehouse facilities have found that AAC non load bearing cladding panels provide both an aesthetically desirable and acoustically functional solution for their projects. AAC has been used in single and multifamily construction for its thermal, acoustical, and fire performance. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC), though relatively unknown in India, is currently one of the many building products being touted as green or environmentally friendly. AAC is a lightweight manufactured building stone. Comprised of all natural raw materials, AAC is used in a wide range of commercial, industrial, and residential applications. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. Today, concrete used in most places, including many urban areas, is in proportion of 1:2:4 (cement: sand: coarse aggregate). This ancient technology has vanished at many sites in various metros. Proper concrete mix design is being done. This helps achieve superior quality and economy to the constructor. Concrete will no longer be a civil engineers' product. It will be a formulation of several chemicals with cement playing a major role. The market size of cement and AAC is defined as the amount of cement and AAC products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The outlook (for autoclaved aerated concrete) is more optimistic. Overall demand improvement will lead to a reduction in the inventory of unsold residential and commercial premises. In addition to this, residential construction from high-end apartments to affordable housing is being announced and expected to come on stream. The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, Indias cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. ?
Plant capacity: 150000 cubic meter/ Annum Plant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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MAIZE & ITS BY PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the cereal grains which produces through out India and is placed 3rd position in agricultural base production. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. There are several plant and machinery required for the production of dextrose such as Digestion Tank, Digestion Column, Jacketed Reaction Kettle, Ion Exchange Column, Receiver Vessels, Packing Machine and Weighing Machine. For testing the product there is requirement of Spectrophotometer, Glass cylinder, etc. As a whole it can be concluded that there is availability of raw materials according to market demand and it can be stored for long time in the dry place. Handling of the raw material is not difficult. Starch is a tasteless, odorless, white amorphous powder, insoluble in water. All green plants store Starch as nourishment for the future. Starch is one of the fundamental substances in the vegetable kingdom and is in existence abundantly in the natural world. Starch is produced from various sources such as corn (maize), tapioca etc. Starch is a mixture of two polymers namely amylase and amylospectin. Uses & Applications Pure Starches can be physically modified into various products of varied characteristics. Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. Industry & Specific Uses Food, Paper, Adhesives, Textiles and Many more. Market Survey Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. The basis of the maize milling process is the separation of the maize kernel into its different parts. Maize starch is produced by the wet milling process, which involves grinding of softened maize and separation of corn oil seeds (germs), gluten (proteins), fibers (husk) and finally pure starch. Maize is doing wonderful things in our everyday life. Maize is present in one form or other in: The Food we eat, The Milk we drink, The Chocolates/Biscuits we take, The Clothes we wear, The Paper we read and The Medicines we take. Karnataka, AP, Bihar, MP. UP and Rajasthan are the main maize producing areas. It is also produced in Assam, Chhattisgarh, Haryana, Jharkhand, Tamil Nadu, Uttarakhand, Gujarat, HP, Jammu Kashmir, and Orissa. Punjab, West Bengal etc. Expiry rate of maize is fixed according to Nizamabad mandi. Apart from Nizamabad, Karimnagar in AP is also a delivery centre. In Maharashtra, Jalna and Jalgaon are the delivery centres while in Karnataka, Davengere is a delivery centre. Nimbaheda in Rajasthan, Ratlam in MP and Bahraich in UP are the delivery centres which are approved by the NCDEX There is a very good scope and ample space for growth in this field. New entrepreneurs should venture into this field. Few Indian Major Players are as Under: Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation Capacity : 15750 Mt Starch/ Annum 3775 MT Liquid Glucose/ Annum 13500 MT Dextrose Monohydrate/ Annum 1800 MT Oxidise Starch/ Annum 2700 MT Hull By Product/ Annum 5400 MT Zein By Product/ Annum 3150 MT Germ By Product/ Annum
Plant capacity: -Plant & machinery: 349 Lakhs
Working capital: -T.C.I: Cost of Project : 1137 Lakhs
Return: 57.00%Break even: 60.00%
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CEMENT WATER PROOFING COMPOUND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water seepage is a major problem in construction industries particularly when the buildings are constructed in the damped environment. A large number of water proofing compounds containing hydrophobic groups are used. Majority of such compounds block the pores at the outer surface but do not affect the pores inside. Due to percolation of water inside, the outer surface is ruptured in due course of time. Because of this, number of harmful ions enter inside and make the structure weak and less durable. Water proofing in buildings is the core requirement for the life of the buildings as well as the quality of the life of the occupants during and before construction we should take measures to the treatment process before construction it should be ensured that the water logging conditions of the site be treated by proper foundation design with adding chemicals to the footings concrete and maintaining proper slope and drainage of the ground area surrounding the building and preferably cavity wall construction be adopted to prevent dampness inside the building and while roof casting commercial grade calcium chloride should be mixed with the concrete which will give quick setting and water proofing qualities to the roofs and also if proper slope is provided during casting it will also help in the free flow of the storm water without any heavy terracing treatment Using of the cavity wall CC blocks for masonry purpose will also help in the good water proofing as well as less thick plaster on the wall sides which proves to be economic also other factors like Rain water pipes Etc should be diverted to storage tanks for water harvesting that will give us an additional advantage of saving water. Uses and Applications Cement water proofing compounds or water repellent agents are widely used in civil construction works. Water proofing compounds are used in the structural and industrial construction works to make them completely impervious to water and water vapour, whether or not the water is under pressure. Their wide range of uses and applications are as follows: Water proofing compounds are used as an important ingredient in the masonry works like dams, canals etc. Water proofing agents or water repellents is used in structural and industrial works. Market Survey Among the various varieties of cement, the most commonly used in India is the Ordinary Portland Cement (OPC), which is popularly known as grey cement. Though specialised varieties of cement are gaining popularity, currently their share in the total cement consumption is negligible. The extent of under development of specialised cement used in European countries use some form of construction chemicals, while, in India, the corresponding figure is only 4%. The Indian cement industry is highly fragmented with the top few accounting for more than 50% of the industry capacity. The rest is distributed among the large number of small players. The cement industry in India has come forward as the second largest in the world, showing a total capacity of around 230 MT (including mini plants). However, on account of low per capita consumption of cement in the country (156 kgs/year as compared to world average of 260 kgs) there is still a huge potential for growth of the industry. Few Indian Major Players are as Under: C I C O Technologies Ltd. Chembond Ashland Water Technologies Ltd. Chemicals & Plastics India Ltd. Ion Exchange Speciality Chemicals Ltd. Nalco Water India Ltd. P I B C O Ltd. Pidilite Industries Ltd. ?
Plant capacity: 3000 Liters /dayPlant & machinery: 24 Lakhs
Working capital: -T.C.I: 419 Lakhs
Return: 52.00%Break even: 33.00%
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Skimmed Milk Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Milk is an important human food. It is palatable, easy to digest and highly nutritive. It contains proteins, fat, sugar, minerals and a liberal quantity of different kinds of vitamins. In World milk production, India ranks next only to the United States of America and the U.S.S.R. But the milk produced in India is far from adequate for its vast population as the daily average consumption per head comes to even less than half of the optimum requirement of about 310 grams. Milk and milk products are supplied as fresh milk products, concentrates, and dry products. Milk powders may be used as a substitute for fresh milk and concentrates. Converting liquid dairy streams into powder provides a supply of milk solids in a convenient, stable form. Dried dairy products are produced by dehydrating liquid milk streams or fractions of dairy streams. Skim milk and full cream milk powders enabled the development of the recombined milk and milk product industry, which began in the middle of the 20th century and is now well established, with a turnover of more than $5 billion to $6 billion in 2002. Uses & Applications Milk Powder is used as a food infant. It is used to prepare curd, butter, ghee, Cream and ice cream etc. Milk Powder is used in all homes and also used in hotels and restaurants as milk food preparations and in the preparations of tea and coffee. It is used for cheese, yogurt, Ice Cream. Market Survey The organized dairy industry processes about 8% of the total milk output in India while in value terms its share is close to 17%. The industry has maintained a high growth profile, initiated in early 1980s, especially in the wake of Operation Flood, colloquially also termed as White Revolution. India produces around 100 mn tonnes of milk annually and is reportedly growing at over 4.5% annually. The aim is to achieve an annual production of 127 mn tonnes by 2012. Total market of milk powder and condensed milk was estimated at Rs 13 bn in 2007 to 08 which represented an increase of 13% over that of the preceding year. In terms of value, the total milk economy is estimated at Rs 1950 bn. During 1950s and 60s India was one of the major importers of dairy products importing almost 40% of its consumption. Today, it is not only self sufficient, but it is the largest producer and exporter of dairy products. Credit goes to Operation Flood Programme predominantely spearheaded by the milk cooperatives. The cooperative sector is dominated by Amul (or GCMMF). However the cooperatives are losing to private players like Hatsun, Heritage Modern, Paras, Parag, Nestle and Britannia. By 2011, it is projected that the value of the industry will be around Rs 5.2 trillion by 2015 and it will require over Rs 100 bn of capital expenditure. Financials & Comparison of Major Players/Companies Britannia Dairy Pvt. Ltd. Brooke Bond Lipton India Ltd. [Merged] Hatsun Agro Products Ltd. Heritage Foods (India) Ltd. Herman Milkfoods Ltd. Industrial Progressive (India) Ltd. Kaira District Co Op. Milk Producers Union Ltd. Kamala Sugar Mills Ltd. Kwality Dairy (India) Ltd. Lipton India Ltd. [Merged] Mahaan Foods Ltd. Markandeshwar Foods & Allied Products Ltd. Milkfood Ltd. Modern Dairies Ltd. Narayan Agro Foods Ltd. Nestle India Ltd. Panchmahal District Co Op. Milk Producers Union Ltd. Parul Foods Specialities Pvt. Ltd. S M Milkose Ltd. Schreiber Dynamix Dairies Ltd. Umang Dairies Ltd. V R S Foods Ltd. V R S Foods Ltd.
Plant capacity: 10 MT/DayPlant & machinery: 213 Lakhs
Working capital: -T.C.I: 3172 Lakhs
Return: 50.00%Break even: 26.00%
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Deck Wood (Wood and Plastic Composite) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Wood plastic composite products is a new type composite material booming in recent years, refers to the use of polyethylene, polypropylene and polyvinyl chloride, etc. It is mainly used for building materials, furniture, logistics, packaging and other industries. According to the plastic material, there are mainly PVC wood products, PE wood products, HDPE wood composite products etc. Wood plastic composites (WPCs) are composite materials made of wood fiber/flour and thermoplastic(s) (includes PE, PP, PVC etc.).Chemical additives, as a third composition component, are practically invisible (except mineral fillers and pigments, if added) in the composite structure. They provide for almost complete integration of polymer and wood flour (powder) while facilitating optimal processing conditions. In addition to wood fiber and plastic, WPCs can also contain other ligno cellulosic and inorganic filler materials. WPCs are a subset of a larger category of materials called natural fiber plastic composites (NFPCs), which may contain no cellulose based fiber fillers such as pulp fibers, peanut hulls, bamboo, straw, digestate, etc. Plastic lumber products began appearing in Indian markets in the late 1980s. Its development was stimulated both by the rising volume of largely un recycled plastic waste for which uses were needed as well as by increasing consumer interest in more durable, lower maintenance outdoor products such as decking and fencing. The major selling points for composite lumber are that it is free of potentially hazardous chemicals, and made largely from long lasting, low maintenance, recycled materials. It is, often promoted as an environmentally preferable or green alternative to other decking materials. In this paper we examine the performance of wood plastic composite (WPC) decking and its environmental properties. Uses & Application Wood plastic composites are still new materials relative to the long history of natural lumber as a building material. The most widespread use of WPCs in North America is in outdoor deck floors, but it is also used for railings, fences, landscaping timbers, cladding and siding, park benches, molding and trim, window and door frames, and indoor furniture. Wood plastic composites were first introduced into the decking market in the early 1990s. Manufacturers claim that wood plastic composite is more environmentally friendly and requires less maintenance than the alternatives of solid wood treated with preservatives or solid wood of rot resistant species. These materials can be molded with or without simulated wood grain details. Market Survey Wood Plastic Composites (WPCs) are defined as composite materials that contain thermoplastics and wood in various forms. Mostly, either the polymer or the fiber, or both, can come from recycled materials. Because of the limited thermal stability of wood, only plastics that can be processed at temperatures below 392 degrees Fahrenheit are used in WPCs. The average product carries about 50% wood, generally in particulate form, such as wood flour or very short fibers. WPCs represent one of the rapidly growing markets within the plastics industry. Double digit growth is expected through 2011 for WPCs used as replacement for treated wood in building products and related applications. However, WPC lumber will see much faster growth through 2011, posting gains of 14.3% pa to reach US$2.6. Composite lumber demand will be fueled by strong demand in decking applications. In addition, rapid growth in windows and door applications, as well as smaller niche end uses (porches, site and leisure furniture) will support demand going forward. Among the major product categories window and door applications for WPCs are anticipated to post the most rapid gains through 2011. As with other applications, WPC window and door components are making inroads because of their lower maintenance requirements, durability in exterior applications and similarities to wood. Decking applications are projected to see strong gains through 2011, continuing to increase its relative share of the composite and plastic lumber industry.
Plant capacity: 5 MT/DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: Cost of Project : 382 Lakhs
Return: 29.00%Break even: 56.00%
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Tomato Paste and Purees - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Tomatoes are the most popular vegetable in the home garden. Tomatoes are widely grown in all parts of the world. They are available in a variety of sizes, shapes, and colors—including red, yellow, orange, and pink. Sizes vary from the bite sized cherry tomatoes to the giant beefsteak varieties. Tomatoes may be round, oblate (fruit are ?attened at the top and bottom), or pear shaped. Tomatoes are low in calories and a good source of vitamin C and antioxidants. Tomato, like other vegetables/fruits is a perishable commodity and has a shorter shelf life in normal temperature. Therefore, problems are faced in the supply chain due ton on existence of a cold chain system in the country which results in losses of product and drastic price variations. Tomato Paste provides a way out with extremely positive outcome both commercially and financially. Indeed, tomato consumption by the food processing industry revolves around the availability of user friendly intermediate products like tomato paste, puree, ketchup and sauces. Products, such as tomato paste/puree have potential demand with local fruit/vegetable processors as well as the retail market. Establishment of tomato processing facilities in the country can contribute in reducing the dependence of local industry on imported tomato paste. Tomato paste and puree are commonly consumed commodities in every household. It is liked by one and all because of its sweet sour taste. Uses & Applications The products suggested are sauce, ketchup and puree. They are made from tomato juice and many other ingredients and preservatives are added to it to enhance its shelf life and taste. These products are consumed by people of all age groups and demand is going up. These products can be made in states like Maharashtra, Gujarat, Karnataka, UP, HP, North Eastern states and so on. ? Market Survey Tomato processing industry is the pioneering sector in food processing industry. Although the dominant traditional processing line is tomato paste processing, peeled and diced tomatoes are the other promising products. Tomato paste processing plants are also suitable to process other fruits and vegetables during off season. There are many established national as well as regional brands but they have captured mainly the urban and elite markets and for a quality product, there is a vast market which can be penetrated by offering competitive prices. Apart from a growing household market, other lucrative segment is eateries, restaurants, sandwich makers, fast food joints etc. Marketing would play a crucial role and placement, publicity, commission to retailers etc. are important aspects. Processed and conned tomato paste and tomato puree are consumed by urban households, hotels, restaurants, hospitals and the like. These products are supplied both from domestic production and imports. Financials & Comparison of Major Players/Companies Bhilai Engineering Corpn. Ltd. Bilati (Orissa) Ltd. Fortune Foods Ltd. Freshtrop Fruits Ltd. Heinz India Pvt. Ltd. Kartikeya Agro Products Ltd. Nijjer Agro Foods Ltd. Olam Exports (India) Ltd.
Plant capacity: 20 MT/DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: 1008 Lakhs
Return: 49.00%Break even: 33.00%
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Starch & Starch Derivatives (Starch, Glucose, Maltodextrin, High Maltose Syrup & Powder, Dextrose Monohydrate, Dextrose Anhydrate & Sorbitol)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Maize (Zea mays) is classified into dent, flint, waxy, sweet and pop corn categories. Dent corn also known as field corn, containing both hard and soft starch, becomes indented at maturity. Flint corn having hard, horny, rounded or short and flat kernels; with the soft and starchy endosperm is enclosed by hard outer layer. Both of these varieties are used for industrial purposes. Popcorn has small pointed and rounded kernels with very hard endosperm which on exposure to dry heat popped or evereted by the expulsion of the contained moisture and forming a White starchy mass many times the size of the original kernel. Sweet corn is distinguished by kernels containing a high percentage of sugar in the milk stage and therefore suitable for table use. Indian maize has white, red, purple, brown or multicoloured kernels and is characteristically dent corn. The dent corn is useful for starch processing by wet milling method. Among all cereals, maize occupies the fifth largest in area, fourth largest in output and third largest in yield. India is the tenth largest producer with a production of 11.10 mMT from an area of 6.6 million ha. The average yield in India is 1.77 MT/ha which is very low as against 7 MT/ha in temperate areas of developed economies and 3.8 MT/ha of global average. USES Maize starch chemical formula (C6H10O5)n also know as Corn starch or flour is a fundamental ingredient in most of the packaged food and industrial products; it is extracted from the corn kernel and has a distinctive appreance and feed. Maize starch in natural ,modified, pregeletanised and dextrinised forms provides viscosity, texture and other desired properties to all types of food & paper, products from canned chilled frozen to microwaveable goods, dry mixes and extruded snacks. Practically every industry in existence uses starch or its derivatives in one form or another. Market Survey Starch is not an uniform commodity, however. It is a heterogeneous commodity used in the manufacture of myriad food and non food products. Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. If the kind of starch they require is not available, then starch may undergo further processing and modification. The demand for modified starch is increasing rapidly but is still far below that of native starch (also called primary starch) in developing countries. Further, starch quality may be affected by post harvest practices. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. The quantity of starch consumed in food and non food products in a country is closely associated with the level of economic development and income of that country. As per capita incomes rise, consumers demand a more varied set of food and manufactured products that use starch in their making. Thus, there is a close and positive relationship between income and quantity of starch demanded. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. [Merged] E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. [Merged] Jayant Vitamins Ltd. K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. [Merged] Cost Estimation Capacity Maize Starch : 100 MT/Day Liquid Glucose : 50 MT/Day Malto Dextrin Syrup : 20 MT/ Day Malto Dextrin Powder: 10 MT/ Day Dextrose Monohydrate: 50 MT/ Day Dextrose Anhydrous: 30 MT/ Day Sorbitol : 50 MT /Day Cattle Feed as By Product :150 Mt/ Day
Plant capacity: -Plant & machinery: Rs.145 Crores
Working capital: -T.C.I: Cost of Project : Rs.213 Crores
Return: 44.00%Break even: 31.00%
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Starch & Allied Products from Maize with Co Generation Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Maize is third important cereal/crop after wheat and rice and has a great potential of processing due to its high nutritive value and commercial uses. Maize (also known as corn) is common name for a cereal grass widely grown for food and livestock fodder. The major maize growing states are Uttar Pradesh, Bihar, Rajasthan, Madhya Pradesh, Punjab, Andhra Pradesh, Himachal Pradesh, West Bengal, Karnataka and Jammu & Kashmir, jointly accounting for over 95% of the national maize production. Maize ranks with wheat and rice as one of the world’s chief grain crops. Starch is produced from maize than any other crop. Starch is a naturally occurring biodegradable polymer and readily available from agriculture. It is widely used in food and non food applications and isolated from crops such as maize, potatoes, tapioca, rice and wheat. Starch is therefore an inexpensive and commodity material. For packaging use however, dry starch is not thermoplastic and its granular form is unsuitable for most uses in the plastics industry, mainly due to processing difficulties during extrusion or injection moulding. Uses Maize starch is used in the textile industry as an adhesive to strengthen yarn and to improve its resistance to abrasion during weaving. It is used in finishing changing the appearance after it is bleached, dyed and printed. It is used in printing of textiles to increase the consistency of the printing paste. It is used for glazing and polishing sewing thread. It is used as a thickener in improving the texture of many foods. Texture is a major factor in the acceptability and palatability of most food products. It is used for thickening sauces, gravies, puddings and pie fillings. Maize starch makes hard wheat flour softer, which is preferred for cakes. Cornstarch is used to give strength to ice cream cones and sugar wafer shells. It is used as an inert ingredient in baking powder and in salad dressings. In paper industry it is used to increase paper strength, to increase stiffness and rattle of paper. Drugs and medicine are taken in small but accurate dose. This is done by their administration in the form of pills, which contain fillers. Starch is preferred because it is bland, odourless and easily capable of digestion. Starch is also used in foundry industry. The major use of raw starches as abrasives is in corrugated boards, laminated paperboard etc. Market Survey Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. Demand for starch is high from varied users like food, pharmaceuticals, textiles, paper, packaging etc. The demand is likely to increase to 186 lakh MT by 2013 2014. The trends in India indicate that coarse cereals are now increasingly used as industrial products such as starches. Efforts are required to develop high yielding varieties of coarse with desired characteristics for different uses and to explore new food uses. The growth of glucose industry is also understood to have grown more or less at the same rate. Further the capacity utilization on an average is also under stood to be at around 45% in case of glucose industry. With the increasing demand and with increasing capacity utilization, it is expected that the glucose production would also increase substantially in the future and thereby it would contribute to the demand for starch as well in the future. With such a growth, the demand for liquid glucose is also simultaneously increasing which account for a major consumption in the industry. There is larger amount of raw material available in India, which can exploit by manufacturing different available product in the maize. All the products manufactured from maize are food base product so it has very good market demand now as well as it will be stay in future also due to rapid population growth. As a whole the project is good one. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. ? Cost Estimation Capacity Starch : 100 MT/Day Dextrose Monohydrate : 13 MT/ Day Dextrose Anhydrous : 10 MT/ Day Sorbitol : 17 MT /Day Vitamin C : 0.5 MT /Day Gluten Feed : 22.50 MT/ Day Germ Oil : 10.00 MT/ Day
Plant capacity: -Plant & machinery: Rs.1029 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.2807 Lakhs
Return: 52.00%Break even: 30.00%
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Pre Laminated Particle Board - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Particle board is a classic wood based panel, made from high quality particles of wood / bagasse. It is a low – density board with density range from 650 kgs to 750 kgs per cubic meter. Particle board Plants are specially designed to produce an effective alternative for wood based panel products. The Plant utilizes low cost agri wastes resulting in a high quality & versatile panel product with virtually unlimited applications. Particleboard is accepted universally. The extensive range of Pre Laminated Boards is a remarkable for its superior quality, extraordinary finish and durable characteristics all over the globe. These are manufactured using décor paper which is impregnated with melamine and is machine pressed onto both surfaces of the particle board, under a controlled temperature and pressure. As a result, these boards boast of a virtually imperishable permanent bonding between the board and the laminate. The range is in compliance with as the Indian specifications (BIS), as well as with the rigid German DIN, British and American Standards. Advantages Easy to clean and maintain, Consistent quality, Adherence to international standards, Economical board sizes resulting in minimal wastage, Excellent acoustic properties, High bending strength, Excellent machinability, Saves both time and labour, The widest spectrum of applications, Free from warpage and peeling of laminates, Easy to install, Ready to use etc. Applications Building and Construction, Panel doors and flush doors, Flooring, Partitioning, Wall paneling, false ceiling, Exhibitions and many more… Market Survey The average product carries about 50% wood, generally in particulate form, such as wood flour or very short fibers. Pre Laminated Particle Board represents one of the rapidly growing markets within the plastics industry. The demand for Pre Laminated Particle Board and plastic lumber is projected to advance about 10% pa through 2011 to US$5.4 bln. These alternative lumber materials are expected to continue to penetrate the building materials market at a rapid pace, particularly in decking applications. Few Indian Major Players are as under: Archidply Industries Ltd. Bajaj Eco Tec Products Ltd. Ecoboard Industries Ltd. Feroke Boards Ltd. Genus Paper Products Ltd. Jolly Board Ltd. Kitply Industries Ltd. Novopan Industries Ltd. Nuboard Manufacturing Co. Ltd. Rushil Decor Ltd. Sanathnagar Enterprises Ltd. Shapoorji Pallonji & Co. Ltd. Shirdi Industries Ltd. Western India Plywoods Ltd.
Plant capacity: 500 Nos. / DayPlant & machinery: Rs. 536 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 967 Lakhs
Return: 39.00%Break even: 48.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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