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Investment Opportunities & Business Ideas in Senegal, West Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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RICE BRAN OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Rice bran is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice oil is a minor constituent of rough rice when compared with the carbohydrate and protein content. Two major classes of lipids are present: those internal within the endosperm and those associated with the bran. The internal lipids contribute to the nutritional, functional, and sensory qualities of rice. Rice processing produces polished rice or the parboiled variety, in addition to two residues: husks (13%), used as fuel and bran (8%), used as animal feed, a food supplement and for edible oil production. In food industry, Rice is world’s most important food crop and more than half of the people in the world eat rice as the main part of their diet. The word to eat literally meant to eat rice. CHIEF CONSTITUENT Oleic acid 40 to 50%, linoleic 29-42% & saturated acids 16-20% grades. It is available in two grades; crude and edible. Rice bran oil is used in soap making and in animal feeds, hydrogenated oil can be used a shortening. Application Rice bran oil is truly The Worlds Healthiest edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It is not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. Rice bran oil is vastly superior to traditional cooking oils and can be considered nutraceutical (food as medicine) oil that is perfect for all your healthy cooking needs. Rice bran oil is quickly becoming a favorite in commercial frying to replace hydrogenated oils that contain trans fat. This is due to rice bran oils health, flavor and performance benefits. Bran oil is used in the soap industry and to a limited extent refined to edible oil while the defatted bran meal is employed as an animal feed. Rice bran wax is an important by-product of rice bran oil industry. Rice bran wax can be used in the preparation of candles, polishes, cosmetics, emulsifiers and other industrial preparations. Market Scenario Indian edible oil industry is composed of some 15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600 refining units. With around 8% of world oilseeds production, over 7% of global protein meal production, around 4% of world oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of edible oil production, India is the fourth largest edible oil economy in the world valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global vegetable oil production, nearly 11% of global vegetable oil imports and 9% of global edible oil consumption. And yet over 40% of the edible oil availability in the market is sourced from imports.
Plant capacity: 5100 MT/AnnumPlant & machinery: 280 Lakh
Working capital: -T.C.I: Cost of Project : 582 Lakh
Return: 45.00%Break even: 58.00%
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Adhesives Neoprene Based Rubber Adhesive for Footwear, Polyurethane Based Adhesive for Footwear Epoxy Two Part (Resin & Hardener) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Profile Synthetic rubber adhesive is such adhesive, which is produced synthetically by using synthetic rubber as basic raw material with other chemicals in the weight basis as proportionately. Polychloroprenes is the basis for one of the largest and most important groups of rubber adhesives. Neoprene polychloroprene is an extremely versatile synthetic rubber with more than 75 years of proven performance in a broad industry spectrum. It was originally developed as an oil resistant substitute for natural rubber. There are basically two types of adhesives: resin based and gum-based. The main application areas of the product are furniture, construction, paints and stationery. A Balanced Combination of Properties: • Resists degradation from sun, ozone and weather • Performs well in contact with oils and many chemicals • Remains useful over a wide temperature range • Displays outstanding physical toughness • Resists burning inherently better than exclusively hydrocarbon rubbers • Outstanding resistance to damage caused by flexing and twisting Application Polychloroprene adhesives enjoy a pre eminent position as an elastomeric binder at the expense of other less costly materials, e.g. natural rubber and SBR, primarily because of early bond strength development, bonding range, high ultimate strength and creep resistance, adhesion to many surfaces, durability, flexibility, chemical resistance, and resistance burning. Four important applications for polychloroprene contact adhesive are bonding of high pressure plastic laminates, automotive adhesives, shoe adhesive and adhesives for construction industry. Shoes have long been a major consumer of these adhesives, particularly for the permanent attaching shoe soles. The original adhesives for the soles attaching were based on nitrocellulose, but polychloroprene’s rapid development of bond strength has since allowed it to dominate this field. Neoprene cement glue is used to bond leather, crepe, rubber, thermal plastic rubber, polyurethane, wood and plywood, paper, and thermal plastic polyurethane. Since shoes come in a variety of materials, this all-purpose glue is ideal. It is often used in shoe repair because of its strong bonding capability, fast drying time and non-corrosion on the gluing surface. This glue works best for repair of rubber soles but is also used for other shoe materials. Market The global adhesives and sealants market is driven by many factors such as its broad spectrum of applications in different industries. The market size has also increased due to the growing demand for adhesives and sealants in Asia Pacific. The ever increasing need for high standard performance across all modern applications is driving the growth of adhesives and sealants. On account of new technological developments, more niche applications for adhesives and sealants are being explored for meeting consumer’s demand, this has also presented new opportunities to manufacturers and also helped in increasing the penetration of adhesives and sealants in new applications.
Plant capacity: 3 MT/day Plant & machinery: 92 Lakh
Working capital: -T.C.I: 597 Lakh
Return: 47.00%Break even: 35.00%
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SILICON FROM RICE HUSK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is a byproduct of agriculture a by product while is almost treated like waste and not serously bothered about. Consider, India's case every year about 60 million tonnes of paddy grown in the country produces upto 12 million tonnes of rice husk in over 900,000 rice mills spread around the country. Though, most of it is used as either a heating medium or as an animal feed . The strange fact is that 12 million tonnes of rice husk can have a heat value equivalent to around 20 million barrels of oil. The silica from rice husk must compete with other cheap sources such as sand, bentonite and diatomaceous earth; however it frequently offers advantages because of minimal amounts of unwanted elements other than silica. USES OF SILICON Various uses and applications of Silicones are given as below: 1. As an alloying agent for steels aluminium, bronze, copper and iron. 2. Used in the production of hologenated silanes, 3. As an organosilicon compounds (silicone resins) 4. Silicon carbide. 5. Spring steels. 6. As a dioxidizer in steel manufacture 7. As a semiconductor in integrated circuits rectifiers transistors, diodes and other elctronic divices. 8. Cermets and other special refractories. The major recent development in the silicon industry is the tripling of demand for solar grade polysilicon, with the expectation that the quantity used in solar photovoltaic (PV) modules will start to rival that in the high volume silicon markets within a few years. Furthermore, high value solar grade silicon allows much higher profit margins than the bulk markets. In 2012, the global consumption of silicon metal amounted to 2,020,000 tons, wherein Europe took the lead, accounting for 27% of the world’s total, China came as the second, taking up 24%.
Plant capacity: 300 Kg/day Plant & machinery: 229 Lakh
Working capital: -T.C.I: 749 lakh
Return: 38.00%Break even: 47.00%
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POULTRY & BROILER FARMING - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Poultry and poultry products constitutes an important component of human diet in most of the countries of the world. This consumption is also increasing at a rapid rate due to low fat content, easy availability & cost effectiveness. The poultry industry has evolved into a streamlined system of industrial mass production. Poultry is an important farm species in almost all countries. It is an important source of animal protein. Poultry is the least cost alternative only next to fish & produces more of animal protein from the same amount of feed compared to milch cow, sheep, Goat & Pig. Two eggs provide 160 calories of energy and more than 20% of the daily requirement of proteins, Vit A, D & B12, Riboflabin, folic acid, Panthothenic acid, Phosphorus, Iodine along with fat. Poultry farming require less area with high return than any other animal husbandry and agriculture activities. Poultry farming involves high grade sophisticated technology with higher profitability for which younger generation prefer this activity as their occupation than any other agriculture & allied activities. • By breeding new birds are produced. • In poultry farm broilers and layers are grown up, which are used for meat purpose and layers for production of egg purpose. • Eggs are used for breeding of new birds or it is used for the domestic eating purpose or commercial processing purpose. • Broilers are used for meat processing industry. The poultry meat and egg production over many decades have shown positive growth in the overall performances of the livestock sector. Poultry farming business is one of the most promising sources of additional income. Besides, this poultry and broiler farming has a number of advantages: • It produces much needed protein, food, it serves as a source of income and employment to many and it has good returns. • Most breeders rear broilers to be ready for sale during festivals when demand of profit is high. A layer of mature age generally lays 250 300 eggs. These eggs provide high quality protein to the house hold. • In addition to eggs and meat poultry provide manure that is of great value on the farm. It has been observed that nearly 40 hens or deep litter yields about 1000 kg of manure per year. Poultry industry has made tremendous progress through improvement in genetics, management and nutrition, for obtaining maximum growth in broilers and egg production in layers. However still due to one reason or the other, the farmers in the field are not able to achieve the optimum level of growth in broilers and egg production in layers, as per hatchery norms.
Plant capacity: 1390 Nos/day Plant & machinery: 18 Lakh
Working capital: -T.C.I: Cost of Project : 3037 lakh
Return: 30.71%Break even: 35.14%
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FLORAL FOAM (PHENOLIC FOAM) WITH RESIN MANUFACTURING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Floral Foam is the plastic spongy material that florists use to put their many beautiful flower designs in place. It has effectively replaced the conventional way of arranging flowers which entailed utilizing wet newspaper, twigs, chicken wire and pin holders. Using floral foams not only helps in keeping the artistic designs in place, but they also make your flowers last longer. Floral foams have become a permanent staple in the art of flower arrangement. By providing trouble free support for flowers, many designs have been made achievable, giving flower arranging artists more room to come up with every design that they can imagine. Made of phenol material, floral foams are used as a base for mostly every conceivable design. It also holds water of about forty times it weight, making flowers survive approximately seven to ten days after being stemmed or cut from the plant. Because of its rising demand in the floristry industry, it easily arrange flowers into elaborate bouquets, wreaths, in vases, and for table top arrangements. There are many designs that you can learn to do or create with the help of floral foams. It is to know what kind of foam to use for the floral design. Using it appropriately will also help make your flowers last longer especially if you’re using fresh ones. It would also help to soak your floral foams and to replenish the water supply regularly. You would need to use the right supplementary materials to keep your arrangements in place by using frames, florist wires, frogs and floral tapes that will secure the flowers into place. • Wet foam • Dry foam • Color foam Floral Foam has also progressed into an assortment of designs, shapes, and sizes. Basically there are two types that can be found in shops. There are wet floral foams that are used for fresh flowers and dry floral foams for used for artificial or dried flower arrangements. Dozens of forms and sizes for floral foams have been made available. Floral foams can be bought shaped as bricks, cylinders, spheres, cones, posy pads, designer rings, square bases and cubes to name a few. Floral foam is versatile, easy to use and inexpensive. No wonder it is a florist's favorite. Use floral foam when you make your own wedding flowers. You'll see how nice it is to work with. Commercial floriculture is as beneficiary of the policy of crop diversification in agriculture. The growth in this segment is reflected in rising domestic demand for flower and floral exports. Commercial floriculture is increasingly being considered a high remunerative economic activity by small and large farmers across the country and if the sector gets organized, there could be a massive Rs. 10,000 crore business opportunity.
Plant capacity: 3000000 Pieces/dayPlant & machinery: 76 lakh
Working capital: -T.C.I: Cost of Project : 302 lakh
Return: 43.00%Break even: 52.00%
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Hospital - Detailed Project Report, Profile, Business Plan, Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Working Capital Requirement, Plant Layout, Cost of Project,Projected Balance Sheet

A private hospital is a place where one may get treatment from ordinary fever to a major surgery operation. As a matter of fact, no limitation has been made for the facilities available in a hospital. However, generally all private hospitals are provided with latest facilities and ultra modern machines. In a hospital, surgeons, physicians, E.N.T., specialists, children specialist, Eye-surgeon, psychologists and sex-specialist are essential. Presently, every city or town in India has no. of private hospitals furnished with latest medical facilities available and with more qualified surgeons, physicians and specialist doctors. Even sometimes, they are furnished with more modern machines than those available in the nearby Government Hospital. These hospitals can be seen well crowded as they provide very good service at a smile. As they are run by privates very good medical care is provided by them. Development in Healthcare Industry: The Indian healthcare industry is undergoing phenomenal expansion. Private hospitals and continued investment in the public health programmes are driving the boom. Together, this health infrastructure serves a population of over 1 billion, growing at about 2 per cent annually. India’s over 300 million strong middle class, is driving unprecedented demand for quality healthcare. Market Scenario: Based on the health indicators for India released by the WHO, CRISIL Research estimates the Indian healthcare delivery industry to reach Rs 2.3 trillion in 2010-11. As healthcare coverage across the country increases, the industry is expected to register a CAGR of 12 per cent to reach Rs 4.2 trillion in 2015-16. As private investments have been skewed towards in-patient department (IPD) treatments, its share in the overall market is expected to increase from 64 per cent in 2010 to 11 to 66 per cent by 2015 to 16. The growth in demand for healthcare delivery services will be mainly driven by a combination of various factors including changing demographics, increasing income levels, greater health awareness and increasing health insurance coverage. Investments of over Rs 5.6 trillion required to attain healthcare delivery benchmarks. India lags behind several global benchmarks for healthcare delivery. In terms of both healthcare infrastructure and manpower, India ranks below even developing countries like China, Thailand, Sri Lanka and Vietnam in terms of both beds to population and physicians to population ratios. In order to meet the global median of 24 beds per 10,000 population, as per WHO statistics, investments of Rs 5.6 trillion would be required over the next 5 years.
Plant capacity: 100 BEDDED HOSPITAL Plant & machinery: 3889 Lakhs
Working capital: -T.C.I: 5275 Lakhs
Return: 19.04%Break even: 57.99%
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EMU Birds (FARMING, BREEDING & MEAT PRODUCTION) - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue

EMU (Dromaius novaehollandiae) and ostrich (Struthio camelus) birds belong to ratite group have high economic value for their meat, eggs, oil, skin and feathers. These birds are adoptable to varied climatic conditions. Although emu and ostrich were introduced in India, emu farming has gained much importance. Emu and ostrich features, management of these birds during chick, growing, fattening, breeding and non-breeding stages were covered. Care and hatching of eggs, nutrient requirements, healthcare and products of emu and ostrich were also covered. Economics of emu rearing with reference to the cost of maintaining breeders cost of production of eggs and chick are covered. Features of EMU: Emu has long neck, relatively small naked head, three toes and body covered with feathers. Birds initially have longitudinal stripes on body (0-3 months age) then gradually turn to brown by 4 to12 months age. Mature birds have bare blue neck and mottled body feathers. Adult bird height is about 6 feet with a weight of 45 to 60 kg. There are no definite emu breeds but are captive bred. Legs are long covered with scaly skin adoptable to hardy and dry soil. Birds sit on their haunch and also walk frequently along the fence. Natural food of emu is on insects, tender leaves of plant and forages on different grasses, eats different kinds of vegetables and fruits like carrot, cucumber, papaya etc. Air sac hangs down loosely in females and is prominent during breeding season gives booming sound where as males do grunting sound. Often sex of the bird can be identified by these sounds during breeding season. Female is the larger of the two especially during breeding season when the male may fast. The female is the dominant member of the pair. The male emu sits on the nest. Emus live for about 30 years may produce eggs for more than 16 years. Birds can be maintained as flock or pair. The birds require fencing made of link chain of 2 x 4 inches with a height of 6 feet for adults. Sexes can be identified by tattooing on the skin of shank or by placing microchip under the skin. Market Survey: Emu (Dromaius novaehollandiae) and ostrich (Struthio camelus) are reared commercially in many parts of the world for their meat, oil, skin and feathers, which are of high economic value. The anatomical and physiological features of these birds appear to be suitable for temperate and tropical climatic conditions. These birds can be well maintained on extensive (ranches) and semi intensive rearing systems with reasonably high fibrous diets. United State, Australia and China are leading in emu and of America ostrich farming. Emu and ostrich were introduced recently into India. Compared to ostrich, emu rearing is picking up. At present there are more than 10000 emus and only small numbers of ostrich are available in India. Emu birds are well adapted to Indian climatic conditions. Although emu farming is economical so far none of the farmers have entered in to the marketing of emu products. Commercial aspects of rearing emu has picked up in India in a big way as it promises a long-term return as compared to the initial investment. Emu bird farming is basically just like poultry. The way we look after poultry, cattle farming or goat farming, it is a similar kind of farming which is flourishing in India.
Plant capacity: 2 Lakh Pairs/AnnumPlant & machinery: 49 Lakhs
Working capital: -T.C.I: 617 Lakhs
Return: 45.45%Break even: 34.74%
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Quail Farming - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Cost of Project

The quail is a small bird that inhabits woodland and forest areas around the world. There are thought to be more than 15 different species of quail, with each species of quail being found in different parts of the world and all have slightly different appearances depending on how they have adapted to their environment. Although the quail is very small sized bird, the quail belongs to the same bird family as pheasants. Quails range in size depending on the species from the Japanese quail which is around 10 cm tall to the larger mountain quail that can grow up to 25 cm tall. Quails are generally solitary birds and spend most of their time either on their own or in a pair with just one other quail. During the mating season it is common to see large flocks of quails as family groups convoy together in groups of up to 100 quail individuals. Quails do not tend to migrate and therefore spend their lives within the same area. In some parts of the world, quails are kept as poultry birds both for the small amount of meat that they contain and for the quail's brightly coloured eggs. These tiny coloured eggs are seen as a delicacy in some parts of the world and can often be found on menus in posh restaurants. Quail eggs are renowned for being rich in vitamins, essential amino acids, unsaturated fatty acids and phospholipids, which are vital for human physical and mental development. Quail eggs can be included in the diets of children, pregnant mothers and geriatric and convalescent patients. Coturnix eggs are characterized by a variety of colour patterns. They range from snow white to completely brown. More commonly they are tan and dark brown speckled or mottled brown with a chalky blue covering. The average egg from mature female weighs about 10 gram (1/3 ounce), about 8 percent of the body weight of quail hen as compared to 3 percent for chicken eggs. The egg of Japanese quail contains 158 Cal. of energy, 74.6% water, 13.1% protein, 11.2% fat, and 1.1% total ash. The mineral content includes 0.59 mg calcium, 220 mg phosphorus and 3.8 mg iron. The vitamin content is 300 IU of vitamin A, 0.12 mg of vitamin B1, 0.85 mg of vitamin B2 and 0.10 mg nicotinic acid. Advantages of Quail Farming: Quail is a fast growing bird with short generation interval. A broiler quail can be sold at 5 weeks as against 8 weeks in broiler chicken. Quail start producing eggs at about 6 weeks of age and continue to give high egg production upto 24 weeks of age. The meat is considered as a delicacy and can be used as ready to cook meat, pickled meat and tandoori quail. The egg size is about 10 gm, and it can be used as boiled egg or egg pickle. This bird requires minimum floor space, needs low investment, quails are comparatively sturdy birds, can be marketed at an early age i.e. five weeks, early sexual maturity - starts laying eggs in about six to seven weeks of age, high rate of egg laying -280 eggs per year. Quail meat is tastier than chicken and has less fat content. It promotes body and brain development in children. Nutritionally, the quail eggs are on par with that of chicken eggs. Moreover, they contain less cholesterol. Quail meat and eggs are a nutritious diet for pregnant and nursing mothers. Quail is the pilot bird for research and education. Quail manure has high fertilizer value and can be used for increasing yield of crops. This species can be reared at interior places as it does not require vaccination and relatively low medication required. Scope of Quail Farming in India: Quail farming is an inexpensive alternative to chicken farming. There is high demand for quail meat and has a great market potential in hotels, restaurants, dhabas, industrial canteens, flight kitchens, supermarkets etc. Government of India is encouraging entrepreneurs to start Japanese quail farm and is trying to create infrastructural facilities to assist the entrepreneurs. However, a government license is required to sell Japanese quail. The Ministry of Environment & Forests delegated the power to grant license to the Dept. of Animal Husbandry. So far, more than 500 licenses for quail farming, trading, catering & hatching have been issued in the Maharashtra state alone. Central Avian Research Institute (CARI) at Izatnagar, UP; INDIA is keen to propagate quails for commercial use & have shown willingness to supply hatching eggs to aspiring entrepreneurs.
Plant capacity: 11 Flocks per year (@40,000 Birds per Flock)Plant & machinery: 4.5 Lakhs
Working capital: -T.C.I: 34 Lakhs
Return: 47.00%Break even: N/A
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Chipboard Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Chipboard industry is basically agriculture based and a major input for Furniture Industry. Chipboard is made up of wood chips bound together with resin and pressed into a flat, rectangular shape. Pieces of wood which are too small, warped or otherwise defective for use as lumber are splintered into small chips, and mixed with sawdust. A synthetic resin is added, usually urea formaldehyde, to hold the chips together and increase the strength and hardness of the finished product. The mixture is then heat-formed under pressure to create a smooth, rigid board. Mango & Poplar wood is raw material used for its production. Chipboard is made by gluing layers and fragments of recycled paper together to form a larger piece of material. The adhesive is applied using heat and pressure. This insures the material becomes rigid and feels smooth to the touch. The thickness of the chipboard ranges from very thin to very thick. Applications: Chipboard and plywood are the major inputs for the furniture industry, which is the biggest user of chipboard, accounts for approx. 60% of the total demand for the product. The wood used in furniture making generally comprises Shesham, Chirh, Pine, Oak, Burmah, Teak, Plywood, Kikar and Bamboos. Recently, chipboard is also extensively used for this purpose, which is considered a healthy sign for the chipboard industry. Although the quality of chipboard so far produced in the country has not improved up to the world standard, yet with the passage of time for product’s diversified uses, easy to handle, economical and many other factors, the use of chipboard is likely to increase. Market Scenario: Chipboard is inexpensive and relatively easy to produce and use. This industry has reasonable potential to attract new markets abroad by providing high quality board. Banking policies for housing loans are also playing an important role in the boost of the housing sector. The construction style has absolutely changed and demand of chipboard and laminated board has significantly increased. Chip board is not only used in country but also exported to Sri Lanka, Afghanistan, Saudi Arabia & to Gulf States in form of furniture. Due to increase in population and need of constructing new houses it is expected that demand for chipboard will rise ultimately.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ELECTROLYTIC MANGANESE DIOXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

EMD is a complex composite of various crystals of manganese and oxygen that is produced through electro-winning. It is used primarily as the active constituent of alkaline batteries and increasingly as the feedstock for the cathodic material in lithium-ion batteries. The structure of EMD is highly disordered, but predominantly made up of the manganese dioxide crystal ramsdellite, depicted here, with the red balls signifying the oxygen atoms in the green manganese dioxide crystal lattice. Electrolytic manganese dioxide is a high purity product with molecular formula MnO2 that possesses the ‘recipe specific’ electrical characteristics desired by battery producers. Natural manganese dioxide (NMD) can be used in the Leclanche cells. But in alkaline, lithium and other batteries, synthetic managanese dioxide with higher purity is required. Electrolytic manganese dioxide (EMD) is used as a cathode mixture material for dry cell batteries, such as alkaline batteries, zinc-carbon batteries rechargeable alkaline batteries. Among the large variety of manganese dioxides, y-type managanese dioxide is extensively used, as y-variety compounds have high intercalation voltage. They have the ability to maintain high discharge rates, a good performance over a wide temperature range and have a long storage life. EMD is stable under normal temperature conditions. ELECTROLYTIC MAGNESIUM DIOXIDE NUCLEATION: Electrolytic manganese dioxide has been used worldwide in the manufacture of primary ZnMnO2 alkaline and Lechlanche type cells for decades. Their low cost and reliability impair their replacement by higher performance and secondary batteries. The performance of these batteries depends on the manufacture method of the manganese oxide due to the variation of the properties of the oxide with its crystallite size, density of lattice imperfections and extent of hydration. Sometimes the intercalation of lithium ions is carried out to improve performance characteristics of MnO2, for high energy density and high drain power application. Electrolytic manganese dioxide are doped with Bi, Pb and Ti ions is used for the manufacture of rechargeable alkaline manganese oxide cells. These ions are known to stabilize the MnO2 lattice towards dimensional changes that occur during charging and discharging cycles of the cells. The production of EMD is carried out through the electrolysis of hot MnSO4 and sulphuric acid solutions. Stainless steel or lead is the materials normally used as cathode, where hydrogen evolution takes place. Carbon, lead or titanium can be used as anode. Titanium anodes are preferred because the EMD is purer than that obtained with carbon and lead anodes. MARKET SCENARIO: As electric vehicles penetrate the auto market, EMD demand stands to benefit. The launch of electric cars and their expanding production is expected to increase demand for EMD for use in lithium-ion secondary batteries cathodes of the lithium manganese oxide and tertiary compound type. The highest potential growth segment for EMD is in large scale rechargeable batteries used in electric vehicles and electronics. At present, the rechargeable manganese battery segments account for less than 10% of total EMD demand. Alkaline batteries are a low growth end use, expected to track well below GDP growth rates over the forecast period. In small scale electronics, EMD use projected at historical growth rates of 4%. EMD is mostly used in alkaline and other small scale, consumer electronic batteries. World demand is estimated around 3,50,000 metric tonnes per annum in 2012 with growth rate in demand around 5%.
Plant capacity: Electrolytic Manganese Dioxide 5 MT Per DayPlant & machinery: 89 Lakhs
Working capital: -T.C.I: Cost of Project: 576 Lakhs
Return: 27.00%Break even: 57.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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