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Investment Opportunities & Business Ideas in Qatar, Middle East - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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GOOD FUTURE PROSPECTS FOR TMT BARS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The advent of thermo mechanically treated (TMT) steel bars has heralded a new era of economy in the construction industry in India. Round plain steel ruled over this industry up to sixties while Tor steel took over the scene in seventies and maintained its supremacy till nineties. 1997 and 1998 has now seen an extensive use of TMT steel and corrosion resistance steel thereby ushering in greater economy and longer life for RCC structures. TMT bars are widely used in general purpose concrete reinforcement structures, bridges and flyovers, dams, thermal and hydel power plants, industrial structures, high-rise buildings, underground platforms in metro railway and rapid transport system. TMT Bars is an acronym for thermo-mechanical treatment. Thermo Mechanically Treated (TMT) bars are manufactured using the Quenching & Tempering (Q & T) technology. A TMT bar gets its strength properties from quenching and tempering. No mechanical treatment is involved in TMT Bars. In TMT bars, the carbon content can be restricted to 0.2% to attain weldability and at the same time no strength is lost on this account. The joints can be welded by ordinary electrodes and no extra precautions are required. Another advantage of TMT bars is their tough surface providing high yield strength and a soft core providing excellent ductility. Strength, weldability and ductility are such properties which declare TMT steel highly economical and safe for use. An additional advantage of TMT steel is that a twisting operation is included in Tor steel, which subjects the bars to torsional stresses making them less corrosion resistant while TMT bars are free of such stresses thus having superior corrosion resistance. The TMT process gives the bar superior strength and anti-corrosive properties. Controlled water-cooling prevents the formation of coarse carbides, which has been cited as the main cause for the corrosive nature of common bar. Due to very high elongation values and consistent properties throughout the length of bar, TMT rebars have excellent workability and bend ability. The soft ferrite pearlite core enables the bar to bear dynamic and seismic loading. TMT bars have high fatigue resistance to Dynamic/ Seismic loads due to its higher ductility quality. This makes them most suitable for use in earthquake prone areas and above all it is cost effective. The grades of TMT bars available are Fe- 415, Fe - 500, & Fe - 550. The diameters of TMT bars manufactured are 8,10,12,16,20,25, 28 MM & the standard length is around 5.5 mtrs to 13 mtrs. Thus summing up, thermo mechanically treated steel is a new-generation-high-strength steel having superior properties such as weldability, strength, ductility and bend ability meeting highest quality standards at international level. The market for TMT bars is quite fragmented with a large number of small sized and regional players. The Indian iron and steel industry has come to occupy a dominant position in the socio-economic development of the country and it is certainly a matter of pride that India is the 7th largest crude steel-producing nation in the world. After having gone through the highs and lows of business cycles over time, today the Indian steel industry is on the threshold of a major change as it gears up to give substance to an expansion plan that is ambitious by any standard. Joining forces with the ‘Main Producers’ are the ‘Secondary Producers’ as well, whose emergence in the post-liberalized decade in the Indian steel scene had been initially modest but over the years, they have made a significant contribution to the growth of the domestic iron and steel industry, in terms of spread, capacity, production and commodity basket, necessitation thereby, a fresh look at the segment, traditionally labeled as the ‘Secondary’ Producers, under the Indian context. Steel production in India got a momentum with the announcement of the Industrial Policy Resolution of 1956 when three SAIL plants were set up in the public sector in the late 1950s and the fourth in early 1970. These plants along with IISCO (now, a part of SAIL), VISL and TISCO (now Tata Steel Ltd) were the only integrated steel producers till the eighties. Vizag Steel plant/RINL came into production in the early nineties. The 70s saw the emergence of the Secondary sector – small scale steel producers who opted for the scrap-DRI based electric arc furnace/induction furnace routes – to meet primarily local demand. The semi finished ingots/billets produced by this segment, in turn led to the commissioning of a large number of re-rolling units to convert the semi finished steel into bars and rods, to be used mainly by the construction industry. Moving over the Re-rolling segment, challenges include facing the market downs, specially prices and operational factors like high energy consumption. Prospect for future growth may be considered bright, given the pace and scale of infrastructure / construction activities. Such prospects are captured in the projections for the 11th Five Year Plan of the Government of India, which indicates that share of Secondary Producers in total crude steel production would rise from the present below-50% mark to 53% at the end-of the plan period, as the Secondary sector consolidates their position further. As the steel industry, including the foreign steel giants setting up steel plants in India, prepares to launch their dream projects, the future of steel in India is awaits a new chapter to be written a phase which would in all likelihood would witness the Secondary Steel sector further increase their dominance and criticality in the overall operations of the Indian iron and steel industry. After a sluggish growth in the last five years, capacity additions in the steel industry are expected to gain momentum. Progress of a large number of steel projects has gathered pace over the last 2-3 years and these are now scheduled to be commissioned by March 2013. If we were to pause for a moment to think about the growth of human civilization, we would find that the pace of social and economic growth has been closely linked to the proficiency with which people have been able to use of shape materials. Steel is one of the critical inputs required to sustain the growth of the economy. In fact it is the basic input for all kinds of economic activity. With the sustained growth of the Indian economy, there has also been a remarkable growth of the Steel Industry. The growth of infrastructures, roads and bridges, civil construction projects, and modern town ship complexes will ensure continued demand of TMT bars. There is a very good scope, market potential and demand for such products and new entrepreneurs should venture into such projects.
Plant capacity: 144000 MT/AnnumPlant & machinery: 332 Lakhs
Working capital: -T.C.I: Cost of Project : 1949 Lakhs
Return: 42.00%Break even: 76.00%
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7 AMINOCEPHALOSPORANIC ACID (7 ACA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

7 ACA or 7 Aminocephalosporanic acid is made from Cephalosporin C and is a key intermediate for synthesizing cephalosporin antibiotics, the B lactam antibiotics family. 7 ACA is a starting compound for the production of various semi-synthetic cephalosporins of different generations. These compounds are made by modification of the side chains at positions 3 and 7 of 7-aminocephalosporanic acid (7 ACA). It is used to produce many cepholosporins pharmaceutical bulks, such as cefazolin sodium, cefotaxime sodium, ceftriaxone sodium, cefoperazone sodium, ceftazime sodium, cefuroxime sodium and so on. Originally, the commercial processes were based on solvent extraction. 7 Aminocephalosporanic acid (7 ACA), until recently it has been produced by chemical deacylation of the natural antibiotic cephalosporin C. The disadvantage of this method is multiple steps, low yield, use of various organic solvents and treatment of a lot of toxic waste. Alternatively, 7 ACA can be produced by a simpler and more environmentally sound process using a bio-catalytic method based on DAAO and glutaryl hydrolase for enzymatic deacylation of CPC to 7 ACA. However, few enzymes capable of this direct deacylation have been discovered, probably because of the unusual nature of the D aminoadipyl side chain of cephalosporin C. Enzyme engineering is a fast growing application in the pharmaceutical market. Cephalosporin is defined as any of a group of broad-spectrum derived from species of fungi of the genus Cephalosporium and is related to the penicillins in both structure and mode of action but relatively penicillinase resistant antibiotics. These antibiotics have low toxicity for the host, considering their broad antibacterial spectrum. They have the active nucleus of beta lactam ring which results in a variety of antibacterial and pharmacologic characteristics when modified mainly by substitution at 3 and 7 positions. Their antibacterial activities result from the inhibition of mucopeptide synthesis in the cell wall. They are widely used to treat gonorrhea, meningitis, pneumococcal, staphylococcal and streptococcal infections. The cephalosporin class of antibiotics is usually divided into generations by their antimicrobial properties. Three generations of cephalosporins are recognized and the fourth has been grouped. Each newer generation of cephalosporins has broader range of activity against gram-negative organisms but a narrower range of activity against gram positive organisms than the preceding generation. The newer agents have much longer half-lives resulting in the decrease of dosing frequency. Accordingly, the third-generation cephalosporins can penetrate into tissues well, and thus antibiotic levels are good in various body fluids. The cephalosporins belong to the family of ? lactam antibiotics. These are named after the reactive moiety of the compounds, the ? lactam ring. In CPC, the four membered ? lactam ring is coupled to a six membered dihydrothiazine ring to form the nucleus, 7 aminocephalosporanic acid (7 ACA), and a side chain, ? aminoadipic acid, is coupled via an amide bond to the nucleus. The total world market for cephalosporins was estimated to be approximately 10 billion US$ in 2000, and ? lactam antibiotics in general accounting for over 65% of the world antibiotic market. According to IMS Health, cephalosporins as single preparation and in combination preparations are ranked 10 in the global drug sales in 2003 by an estimated sales of 8.3 billion US$, the highest ranking for any of the anti infectives classes. The size of the Indian pharmaceutical industry is poised to treble over the decade. It is expected to grow from about USD 6.3 billion in 2005 to about USD 20 billion by 2015, registering a CAGR of 12.3% and outperforming the global average of 9% in 2009 to 10. In terms of scale, the Indian pharmaceutical market is the 14th largest in the world but will graduate to the top 10 by 2015, overtaking Brazil, Mexico, South Korea and Turkey. India’s growth to a USD 20 billion market by 2015 indicates that the incremental growth of USD 14 billion over the coming decade is likely to be the third highest in the world. Demand for 7 ACA is principally determined by the market sales scale of downstream products. In terms of developing trend, ceftriaxone and cefazolin were two mainstream products of 7 ACA. Therefore, the market change in these two products directly affected the change in production-sales relations of 7 ACA. After dosage conversion, according to estimate the use of 7 ACA for making certriaxone accounted for 47.7% of the total consumption of 7 ACA. Obviously, ceftriaxone had become the biggest consumer of cephalosporins raw materials of 7 ACA series, followed by cefazolin. Not only ceftriaxone boosted morale, but cefotaxime, cefazolin sodium, cefoperazone sodium, cefoperazone sulbactam, ceftazidime, cefuroxime, etc were also the direct contributors of the family. At present, major players in the market include Shijiazhuang Pharmaceutical Group Co. Ltd., Fujian Fukang Pharmaceutical Group Co. Ltd., Shanxi Weiqida Pharmaceutical Group Co. Ltd. and Zhuhai United Labs Co. Ltd. At present there is no production of 7 ACA in the country and the demand is met by imports. There is a good scope for capacity creation in India. New entrepreneurs should venture into this sector.
Plant capacity: 150 MT/AnnumPlant & machinery: 1486 Lakhs
Working capital: -T.C.I: Cost of Project : 2167 Lakhs
Return: 64.00%Break even: 42.00%
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BATCHING PLANT FOR ASPHALT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Asphalt is a humid, black and extremely thick liquid or semi solid that exists in most crude petroleum and also in a few natural deposits. Asphalt concrete is an important composite substance that is used for the construction of roads. Asphalt is utilized as a binder or glue for the aggregate elements. Asphalt consists of a mix of various sizes of rock, oil, and some other additives like lime. Changing the proportion of the elements causes different design mix. A design mixture for each specific work is selected in accordance with the soil conditions, moisture content, and temperature. The types of asphalt mixing plant normally used are the batch heater and the drum mix. The asphalt mixing plant is a machine used for an efficient mixing of road construction materials. Numerous composite materials, fillers, sand, and binders are combined in a suitable proportion, so that the aggregate material is transformed into a solid material. The raw materials are brought from hoppers to the drum at an accurately designed speed, where these materials are heated. The aggregates are coated by the binder spray. The change in mixture is varied by adjusting the feed rate of the aggregates, binder, and stone dust. The viscosity and temperature of the binder are carefully controlled to ensure production of the asphalt according to the desired specifications. Batch Asphalt Plants literally make Hot Mix Asphalt (HMA) one batch at a time. They have the advantage of being able to taylor each truckload of HMA to exact specifications, whereas a drum asphalt plant generally produces high volumes of the same recipe. Aggregate, RAP and asphalt cement are mixed in a pug mill mixer rather than a drum.
Plant capacity: 384000 MT/Annum Asphalt MixPlant & machinery: 121 Lakhs
Working capital: -T.C.I: 565 Lakhs
Return: 51.00%Break even: 26.00%
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ALUMINIUM EXTRUSION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal in an aluminium smelter. Primary aluminium is made commercially available in the form of ingots, billets, wire rods or properzi rods (also called conductor redraw rods). The second principal segment consists of secondary/downstream producers who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled products, extrusions and foils. The extrusions segment is the preserve of the secondary producers with nearly 40 players, such as Jindal Aluminium, Century Aluminium, Sudal Industries, Bihar Extrusions and Bhoruka Aluminium, with a production capacity of 1.42 lakh tonnes who account for over 80 per cent of the aggregate production capacity of 1.74 lakh tonnes. Primary aluminium producers such as Indal, Hindalco, Balco and Malco account for the remaining 32,000 tonnes of production capacity. Aluminium is the second most abundant metallic element in the earth’s crust after silicon, yet it is a comparatively new industrial metal that has been produced in commercial quantities for just over 100 year. It weighs about one third as much as steel or copper; is malleable, ductile, and easily machined and cast; and has excellent corrosion resistance and durability. Some of the major uses for aluminium are in transportation (automobiles, airplanes, trucks, railcars, marine vessels, etc.), packaging (cans, foil, etc.), construction (windows, doors, siding, etc), consumer durables (appliances, cooking utensils, etc.), electrical transmission lines, machinery, and many other applications. Aluminium is leading the way of the future of the construction industry. There is a very good scope for new entrepreneurs to venture into this sector. Few Indian Major Players are as under: Jiangsu Atlas Aluminum Industry Co., Ltd. Jin Fulai Aluminium Factory Ao Jin Aluminium Products Co., Ltd. Fit Precision Mold Co., Ltd. Hao Mei Aluminium Co. Ltd. Prags Development Co., Ltd. Silver 100 Aluminium (Guangdong) Limited Weifang Jingda Plastic Machinery Co. Ltd. Dalian Golden Engineering Co., Ltd. Fujian Nanping Aluminium Co., Ltd. J B Components Ltd. Jiangyin Mingding Aluminum Products Co., Sichuan Hua Heng Xiang Metal Science And Technology C0.,Ltd James Scraps
Plant capacity: 25000 MT/AnnumPlant & machinery: 280 Lakhs
Working capital: -T.C.I: Cost of Project : 2815 Lakhs
Return: 41.00%Break even: 72.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement industry forms a vital part of infrastructure development since no modern construction activity can take place without the use of cement in one form or another. The term cement is used to designate many different kinds of substances that are used as binders. Cement used in construction is characterised as hydraulic or non-hydraulic. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. India is the second-largest producer of cement in the world after China with industry capacity of approximately 160 MT in 2006. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52 to 55% of the installed cement capacity of India, as against 40 to 42% in FY00. The M&A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. Indian cement sales rose 4.82% for FY11, its slowest pace in more than a decade, on poor demand. According to a report from the Business Standard, manufacturers have failed to match their expectation of 9 to 10 per cent growth in financial year 2010 to 2011, and are the first time since the industry entered its boom time during mid 2005 that cement makers’ high trajectory growth slipped to almost half of what experts had anticipated. The industry blames the slide on persistent poor demand for the building commodity throughout the year. After the Commonwealth Games held in Delhi last October, demand worsened, pulling down production and sales on a year on year basis in subsequent months, the report said. Cement demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man made products are in use. According to a study by ASSOCHAM, the burgeoning Indian construction industry will rise in the coming years. A large and growing middle class population of more than 300 million people, a changing life style, better cost of living etc is growth drivers for this sector. The cement industry has witnessed substantial reorganization of capacities during the last couple of years. Some examples of the consolidation witnessed during the recent past include: Gujarat Ambuja taking a stake of 14% in ACC; Gujarat Ambuja taking over DLF Cements and Modi Cement; India Cement taking over Raasi Cement and Sri Vishnu Cement; Grasims acquisition of the cement business of L&T; Indian Rayons cement division merging with Grasim; Grasim taking over Sri Digvijay Cements; L&T taking over Narmada Cements; ACC taking over IDCOL. There is a very good scope and market potential of cement right now. New entrepreneurs should venture into this field.
Plant capacity: 1800000 Nos. Cement Bags (50 Kg. each)Plant & machinery: 1296 Lakhs
Working capital: -T.C.I: Cost of Project : 1750 Lakhs
Return: 42.00%Break even: 47.00%
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RE-REFINING OF ENGINE OIL, TRANSFORMER OIL & HYDRAULIC OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Engine oil, Transformer oil and hydraulic oil all are special grade petroleum oils, which had different specific gravity and viscosity. When these special grade oils are used, 60% of the oil is used in the engine, transformer and hydraulic oil and rest 40% of the oil is unused which can be further reused by purification. Mainly oil is contaminated by carbon, which can be separated by filtration and by thin film distillation technique. Thin film distillation technique is special type of distillation system, which is now largely used for making reclaimed engine oil, transformer oil and hydraulic oil. Engine oil becomes contaminated with foreign material in service. In circulating systems, where a substantial quantity of oil is involved, it is desirable to maintain it as clean as possible to provide maximum working efficiency and to keep wear and damage of lubricated parts to a minimum. Reconditioning of used oil may be accomplished by a continuous by pass or batch methods or combination of these. Engine oil is used in all types of engines with petrol, diesel etc. Used engine oils are generally discarded after a specific period of use. The present oil crisis has led to the development of certain techniques of refining such oil to make them compatible with fresh oil. Oil accounts for about 30 percent of India's total energy consumption. In our country (India) there is about 35% of demand is meet of by our own production and rest of the demand is meet up by the import only. Hence, it can be concluded that any type of petroleum product can be easily marketed if its selling cost is less than imported one. So it can be predicted that there is scope for new entrepreneurs in the petroleum base oil product. Cost Estimation: Capacity : 1800000 Ltrs./Annum Transformer oil/Hydraulic Oil by thin film Distillation Process
Plant capacity: -Plant & machinery: 103 Lakhs
Working capital: -T.C.I: 303 Lakhs
Return: 24.00%Break even: 54.00%
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AAC BLOCKS (AUTOCLAVED AERATED CONCRETE BLOCKS) FLY ASH BASED - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. New entrepreneurs should venture into this field.
Plant capacity: 150000 M3/AnnumPlant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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BUTT WELDED CARBON STEEL FITTING AND STEEL FLANGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Butt welded steel pipe fittings are extensively used in a piping system to change direction or function which is mechanically used to the system. The main types of fittings are, various types of elbows, bends, reducers, cross and cap etc. A pipe fitting is defined as a part used in a piping system to change direction or function, which is mechanically joined to the system. Butt joints in pipe work are normally welded by the metal arc process, but argon arc and semi automatic methods are used when appropriate. Pipe flanges are used as couplings to join lengths of pipe. Traditionally there have been two main types of flanges. Butt-weld i.e. weld neck for very high pressure and slip on flanges for the medium and low pressure. However in the past few years more companies are using the slip on variety of flanges. Even for very high pressures. The reason for this is the high and consistent quality of steel plate, and also the cost. The most common facings machined on flanges are: (a) Raised face (b) Flat face (c) Ring face The growth in power sector, oil and natural gas shipping urban water supply and water sewage disposal and chemical and petrochemical industry will result in increased damage for pipe fitting and flanges. Forge flanges/pipe fitting at high temperature/pressure will be required while at low pressure/temperature, fabricated flanges/fittings will be required such as urban water supply/sewage disposal and various industrial applications. There is quantum in power generation during 12th plan (2012 to 2017) by addition capacity of over 20,000 MW. Similarly in oil and gas sector and urban infrastructure, chemical and petrochemical there is faster growth which shall generate considerable demand for these items. There is a very good scope and demand for such products and new entrepreneurs should venture into this field.
Plant capacity: 1500 MT Steel Fittings & Flanges/AnnumPlant & machinery: 705 Lakhs
Working capital: -T.C.I: Cost of Project : 1178 Lakhs
Return: 42.00%Break even: 59.00%
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FLY ASH BRICKS FROM LIMESTONE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fly Ash bricks are alternative to burnt clay bricks in the construction sector in India. Fly ash bricks are an environment friendly cost saving building product. These fly ash bricks are three times stronger than conventional bricks with consistent strength. This is proving to be a revolutionary invention that produces bricks without the sintering process and consequently no greenhouse gases are emitted. The ultimate product is none other than FaL G Brick which is well qualified as emission abating project to receive the benefits of carbon credits. India produces about 70 million tons of coal ash per year from burning about 200 million tons of coal per year for electric power generation. Coal ash management poses a serious environmental problem for India and requires a mission-mode approach. Currently, about one acre per MW of land is needed for ash disposal. The Ministry of Power, Govt. of India estimates 1800 million tons of coal use every year and 600 million tons of fly ash generated by 2031 to 2032. The country consumes about 180 billion tonnes bricks, exhausting approximately 340 billion tonnes of clay every year and about 5000 acres of top soil land is made unfertile for a long period. The Government is seriously concerned over soil erosion for production of massive quantities of bricks, in the background of enormous housing needs. Ministry of Environment & Forest (MoEF) Had issued a Gazette Notification on 14th Sep 1999, Stipulating that no person shall be permitted to manufacture clay bricks or tiles or blocks for use in construction activity without at least 25% of ash (fly ash, bottom ash, or pond ash on weight to weight basis), within a radius of 50 Km from coal or lignite based thermal power plants in India. Ministry of Environment & Forest had amended the Gazette Notification on 27 Aug 2003 making it compulsory to use fly ash for manufacturing building material by increasing the radius from 50 Km to 100 Km. Fly ash bricks are nowadays mostly used for construction and gaining its popularity over builders and engineers because of its high strength, uniformity and less consumption of mortar plastering. Above to this it is eco friendly bricks which saves environmental damage caused by burnt clay bricks and saves top agricultural soil which was the main raw material in the burnt clay bricks. Further ahead, by 2025-26 the number of middle class households in India is likely to more than double from the 2015 to 16 levels to 113.8 million households or 547 million individuals, indicative of increased household formation rate, and consequently increase demand for housing, thus providing a great market opportunity for new entrepreneurs according to NCAER. The demand is perceived to be higher for fly ash bricks & blocks than traditional bricks or blocks. The increased demand can be met by increased production levels of existing units or by setting up large scale manufacturing units. Fly ash utilization has great potential to lower green house gas emissions. Hence there is a bright market potential for fly ash bricks. New entrepreneurs should venture into this field.
Plant capacity: 12000000 Nos./AnnumPlant & machinery: 80 Lakhs
Working capital: -T.C.I: 409 Lakhs
Return: 43.00%Break even: 40.00%
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REINFORCEMENT STEEL BAR/TOR BAR - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Steel is said to be the backbone of any national economy, because most of industries greatly depend on the use of iron and steel for structural purposes. Bridges, buildings, automobile, power plants, machine tools, engineering industries, railway, marine, irrigation all owe to steels for their infra structural facilities and input materials requirements. India has progressed well in the field of steel production in the post independence era. The level of steel consumption in a country is considered as an indicator of its height of industrialization and growth of civilization. Demand of steel bar is increasing day by day with the growth of industries and construction sector. There is good scope for new entrants in this project.
Plant capacity: 6000 MT/AnnumPlant & machinery: 392 Lakhs
Working capital: -T.C.I: Cost of Project : 675 Lakhs
Return: 42.00%Break even: 62.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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