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Investment Opportunities & Business Ideas in Mexico, North America - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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ELECTROLYTIC MANGANESE DIOXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

EMD is a complex composite of various crystals of manganese and oxygen that is produced through electro-winning. It is used primarily as the active constituent of alkaline batteries and increasingly as the feedstock for the cathodic material in lithium-ion batteries. The structure of EMD is highly disordered, but predominantly made up of the manganese dioxide crystal ramsdellite, depicted here, with the red balls signifying the oxygen atoms in the green manganese dioxide crystal lattice. Electrolytic manganese dioxide is a high purity product with molecular formula MnO2 that possesses the ‘recipe specific’ electrical characteristics desired by battery producers. Natural manganese dioxide (NMD) can be used in the Leclanche cells. But in alkaline, lithium and other batteries, synthetic managanese dioxide with higher purity is required. Electrolytic manganese dioxide (EMD) is used as a cathode mixture material for dry cell batteries, such as alkaline batteries, zinc-carbon batteries rechargeable alkaline batteries. Among the large variety of manganese dioxides, y-type managanese dioxide is extensively used, as y-variety compounds have high intercalation voltage. They have the ability to maintain high discharge rates, a good performance over a wide temperature range and have a long storage life. EMD is stable under normal temperature conditions. ELECTROLYTIC MAGNESIUM DIOXIDE NUCLEATION: Electrolytic manganese dioxide has been used worldwide in the manufacture of primary ZnMnO2 alkaline and Lechlanche type cells for decades. Their low cost and reliability impair their replacement by higher performance and secondary batteries. The performance of these batteries depends on the manufacture method of the manganese oxide due to the variation of the properties of the oxide with its crystallite size, density of lattice imperfections and extent of hydration. Sometimes the intercalation of lithium ions is carried out to improve performance characteristics of MnO2, for high energy density and high drain power application. Electrolytic manganese dioxide are doped with Bi, Pb and Ti ions is used for the manufacture of rechargeable alkaline manganese oxide cells. These ions are known to stabilize the MnO2 lattice towards dimensional changes that occur during charging and discharging cycles of the cells. The production of EMD is carried out through the electrolysis of hot MnSO4 and sulphuric acid solutions. Stainless steel or lead is the materials normally used as cathode, where hydrogen evolution takes place. Carbon, lead or titanium can be used as anode. Titanium anodes are preferred because the EMD is purer than that obtained with carbon and lead anodes. MARKET SCENARIO: As electric vehicles penetrate the auto market, EMD demand stands to benefit. The launch of electric cars and their expanding production is expected to increase demand for EMD for use in lithium-ion secondary batteries cathodes of the lithium manganese oxide and tertiary compound type. The highest potential growth segment for EMD is in large scale rechargeable batteries used in electric vehicles and electronics. At present, the rechargeable manganese battery segments account for less than 10% of total EMD demand. Alkaline batteries are a low growth end use, expected to track well below GDP growth rates over the forecast period. In small scale electronics, EMD use projected at historical growth rates of 4%. EMD is mostly used in alkaline and other small scale, consumer electronic batteries. World demand is estimated around 3,50,000 metric tonnes per annum in 2012 with growth rate in demand around 5%.
Plant capacity: Electrolytic Manganese Dioxide 5 MT Per DayPlant & machinery: 89 Lakhs
Working capital: -T.C.I: Cost of Project: 576 Lakhs
Return: 27.00%Break even: 57.00%
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MARBLE AND ONYX - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Marble is a non-foliated metamorphic rock composed of recrystallized carbonate minerals, most commonly calcite or dolomite. Geologists use the term marble to refer to metamorphosed limestone; however stonemasons use the term more broadly to encompass unmetamorphosed limestone. Marble is commonly used for sculpture and as a building material. Onyx is a banded variety of chalcedony. Chalcedony is a cryptocrystalline form of silica, composed of very fine intergrowths of the minerals quartz and moganite. These are both silica minerals, but they differ in that quartz has a trigonal crystal structure, while moganite is monoclinic. Chalcedony's standard chemical structure (based on the chemical structure of quartz) is SiO2 (Silicon Dioxide). The colours of its bands range from white to almost every colour (save some shades, such as purple or blue). Commonly, specimens of onyx contain bands of black and/or white. APPLICATIONS: Marble is largely used by the construction industry, whereas, for furniture and other decorative purposes its tiles and big size cut slabs are also used in flooring of all kinds of buildings i.e. houses for accommodation purposes, mosques, commercial buildings, hotels etc. However, refined and high quality marble is extensively used in handicraft and Kitchen tiling and making of table tops by the furniture industry, whereas, onyx is largely used for the manufacturing of handicrafts mainly for export purposes due to its premium quality and expansiveness. Multipurpose use of marble and onyx has lead to the development of various industries including furniture, construction and handicraft etc. For the purpose of this pre-feasibility we have confined ourselves to the handicraft industry where both marble and onyx are used for the manufacturing of different articles of decoration i.e. vases, clocks, table lamps, ashtray, chessboard, candle stands, telephone set etc. For Marble and Onyx Products Manufacturing, stone is obtained by exploding in mountains, then bring them into factories and cut them into various sizes, here after converted into different sizes and shapes, rubbing and polishing is applied in the end to bring shining and smoothness to the handicraft. For this purpose various machines are use i.e. lathe machine, grinders, polishers etc. MARKET SCENARIO: Global demand for marble and onyx products largely depend on the tourism industry around the world so as the local industry which is export oriented due to low profit margins on such products in the local market. Based on our discussions with the existing players who are exporting such items, Russia is the new emerging market and growing very fast where some cults of catholic Christianity consider onyx a sacred stone. Therefore, Russia may be a permanent market which has opened to international tourists after the fall of USSR during 80s. Seasonal demand of Marble and Onyx products largely depend on religious and cultural occasions round the world. Its demand increases particularly during New Years beginning, on religious occasions i.e. Christmas, Valentines Day, during sports events i.e. Football and Cricket World Cups etc.
Plant capacity: --Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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Transmission Towers & Tele Communication Towers With Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

A transmission tower (colloquially termed an electricity pylon in the United Kingdom and parts of Europe, an ironman in Australia, and a hydro tower in English Canada) is a tall structure, usually a steel lattice tower, used to support an overhead power line. They are used in high-voltage AC and DC systems, and come in a wide variety of shapes and sizes. Typical height ranges from 15 to 55 metres (49 to 180 ft), though the tallest are the 370 m (1,214 ft) towers of a 2700 metres long span of Zhoushan Island Overhead Powerline Tie. In addition to steel, other materials may be used, including concrete and wood. Uses & Applications The products of the Proposed Fabrication units are covered by Well designed and fabricated structures for a. state electricity boards for the purposes of electricity supply (i,e) a) power transmission Towers, TV and Radio Towers, Telecommunication Towers, b) Railway and Highway bridges etc. c. Industrial structures etc. Four major functions of transmission towers are in use: Suspension Towers, Terminal Tower, Tension Towers & Transposition Tower. Market Survey The Indian market has also the potential to generate 150,000 MW of hydro power. The Vadodara facility received fresh investments of about USD 30 mn with a scalable manufacturing capacity that currently stands at 1500 MW per annum. The Vadodara facility is one of the three largest hydro equipments facilities in the world. With the fast development of cellular telephones, a completely new segment of tower industry has emerged. The demand has increased precipitately in sympathy with the galloping expansion of cellular telephones.
Plant capacity: 24000 Mt/ Annum Plant & machinery: 163 Lakhs
Working capital: -T.C.I: Cost of Project : 833 Lakhs
Return: 45.00%Break even: 43.00%
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MAIZE & ITS BY PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the cereal grains which produces through out India and is placed 3rd position in agricultural base production. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. There are several plant and machinery required for the production of dextrose such as Digestion Tank, Digestion Column, Jacketed Reaction Kettle, Ion Exchange Column, Receiver Vessels, Packing Machine and Weighing Machine. For testing the product there is requirement of Spectrophotometer, Glass cylinder, etc. As a whole it can be concluded that there is availability of raw materials according to market demand and it can be stored for long time in the dry place. Handling of the raw material is not difficult. Starch is a tasteless, odorless, white amorphous powder, insoluble in water. All green plants store Starch as nourishment for the future. Starch is one of the fundamental substances in the vegetable kingdom and is in existence abundantly in the natural world. Starch is produced from various sources such as corn (maize), tapioca etc. Starch is a mixture of two polymers namely amylase and amylospectin. Uses & Applications Pure Starches can be physically modified into various products of varied characteristics. Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. Industry & Specific Uses Food, Paper, Adhesives, Textiles and Many more. Market Survey Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. The basis of the maize milling process is the separation of the maize kernel into its different parts. Maize starch is produced by the wet milling process, which involves grinding of softened maize and separation of corn oil seeds (germs), gluten (proteins), fibers (husk) and finally pure starch. Maize is doing wonderful things in our everyday life. Maize is present in one form or other in: The Food we eat, The Milk we drink, The Chocolates/Biscuits we take, The Clothes we wear, The Paper we read and The Medicines we take. Karnataka, AP, Bihar, MP. UP and Rajasthan are the main maize producing areas. It is also produced in Assam, Chhattisgarh, Haryana, Jharkhand, Tamil Nadu, Uttarakhand, Gujarat, HP, Jammu Kashmir, and Orissa. Punjab, West Bengal etc. Expiry rate of maize is fixed according to Nizamabad mandi. Apart from Nizamabad, Karimnagar in AP is also a delivery centre. In Maharashtra, Jalna and Jalgaon are the delivery centres while in Karnataka, Davengere is a delivery centre. Nimbaheda in Rajasthan, Ratlam in MP and Bahraich in UP are the delivery centres which are approved by the NCDEX There is a very good scope and ample space for growth in this field. New entrepreneurs should venture into this field. Few Indian Major Players are as Under: Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation Capacity : 15750 Mt Starch/ Annum 3775 MT Liquid Glucose/ Annum 13500 MT Dextrose Monohydrate/ Annum 1800 MT Oxidise Starch/ Annum 2700 MT Hull By Product/ Annum 5400 MT Zein By Product/ Annum 3150 MT Germ By Product/ Annum
Plant capacity: -Plant & machinery: 349 Lakhs
Working capital: -T.C.I: Cost of Project : 1137 Lakhs
Return: 57.00%Break even: 60.00%
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MAGNESIUM OXIDE DEAD BURNED MAGNESIA (DBM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Magnesium oxide is the most important industrial magnesium compound with its main application in the steel and refractory industry. It is also largely used in many other industrial sectors including the food and animal feed industries. Magnesia or magnesium oxide is an alkaline earth metal oxide. The majority of magnesium oxide produced today is obtained from the calcination of naturally occurring minerals, magnesite, MgCO3, being the most common. Both MgCO3 and Mg(OH)2 are converted to MgO by calcination. The thermal treatment of the calcination process affects the surface area and pore size and hence the reactivity of magnesium oxide formed. The source largely determines the level and nature of impurities present in the calcined material. Caustic calcined magnesia which is used in a wide range of industrial applications e.g. plastics, rubber, adhesives and acid neutralisation is formed by calcining in the range 700 to 1000°C. By calcining in the range 1000 to 1500°C the magnesium oxide is used where its lower chemical activity is required e.g. fertiliser and animal feed. Dead burned magnesia, which is produced in shaft and rotary kilns at temperatures over 1500°C, has reduced chemical reactivity therefore is more suited to refractory applications. Finally fused magnesia which is produced in an electric arc furnace from caustic calcined magnesia at temperatures in excess of 2650°C is used for a variety of refractory and electrical applications. Uses of Magnesia Sintered or dead burned magnesia is primarily used in the refractory industry. Example areas of application for refractory products using magnesia are: In the steel industry, for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery in the cement industry, for the inlets of preheaters, cement kilns and coolers in the non ferrous metal industries. For furnaces in the lime industry, e.g. for the inlets of lime kilns in the glass industry, e.g. for melting furnaces, regenerator chambers. It is chiefly used in the manufacturing of refracting bricks for furnace lining. Based on a worldwide magnesia production shows the sector specific consumption of magnesia in different industries including the synthetic magnesia industry. Magnesia is mainly used for the production of refractory products. 65 % of magnesia used for refractories is produced in order to be used in the steel industry, 15 % in the cement industry, 7 % of magnesia production is used for other refractory applications, such as in the non ferrous metals industries or in the glass industry and finally 13 % of total production is used for s are known most of them are for CCM. The main applications can be found in agriculture as feed or fertiliser, in the construction industry as floor covering and for insulation, in the manufacture of cellulose, paper, chemicals, and pharmaceuticals, flame proofing and sweeping materials as well as in environmental protection. Market Survey Magnesium is the eighth most abundant element and constitutes about 2 percent of the Earth’s crust. It is the third most plentiful element dissolved in seawater, with a concentration averaging 0.13 percent. Although magnesium is found in over 60 minerals, only dolomite, magnesite, brucite, carnallite, and olivine are of commercial importance. Magnesium and magnesium compounds are produced from seawater, well and lake brines and bitterns, as well as from the minerals noted above. Refractory magnesia represents the largest tonnage use of magnesium in compounds. The iron and steel industry is the largest consumer of these products in the United States and most other magnesia consuming countries. Dead burned magnesia from magnesite, seawater, or well and lake brines is used as a major constituent in metallurgical furnace refractory products Magnesia is also used in agricultural applications for animal feed and fertilizer. Magnesium serves as a structural part of the chlorophyll molecule, a compound necessary for plant photosynthesis. Without sufficient magnesium, either from the soil or from fertilizer application, plants can die. Corn, potatoes, cotton, citrus, tobacco, and sugar beets are among the crops that are highly responsive to magnesium fertilization. Most of the end use markets for caustic calcined magnesia are mature, and there is little room for significant growth. The exception to this is the environmental market, where applications in water treatment are growing. Caustic calcined magnesia competes with magnesium hydroxide in this market.
Plant capacity: 1000 MT/DayPlant & machinery: Rs.6105 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.10189 Lakhs
Return: 47.00%Break even: 75.00%
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Lead Acid Battery Recycling

Lead acid batteries are rechargeable batteries made of lead plates situated in a ‘bath’ of sulfuric acid within a plastic casing. They are used in every country in world, and can commonly be recognized as car batteries. The batteries can be charged many times, but after numerous cycles of recharging, lead plates eventually deteriorate causing the battery to lose its ability to hold stored energy for any period of time. The world is getting increasingly aware of the need to limit the consumption of nonrenewable resources and the production of waste. This requirement is accomplished by taking advantage of recycling technologies and re using the materials at the end of their useful life. The manifold increase in the automotive vehicles on roads as well as in various other applications has increased the demand for lead acid batteries. With so many batteries in use, their disposal and recycling is of paramount importance. The spent battery is 99% recyclable, if processed in proper facility and under environmental friendly conditions. The lead is the most recycled metal and more than 50% world demand is met by the secondary lead itself. Uses and Application The major uses of lead are: Storage batteries, Building Construction, Cable sheathing, Radiation screening, Ammunition and Lead Alloys. Lead is a very useful material found in many different products, with approximately six million tons used annually across the world, though much of this lead is recycled and reused. Market Survey India has very limited domestic lead production capacity. Most of the lead scrap that is generated locally from melting down lead batteries must be refined at a second smelter to improve its purity before it can be used in making new lead batteries.As the automotive industry continues to expand in China, increasing in both production and domestic consumption, the battery market will grow to meet this demand. China is currently the largest car manufacturing and consuming country in the world, producing 18.3 million cars in 2010. Approximately 60% to 70% of current lead battery production is used in newly manufactured vehicles, while the remaining 30% to 40% are sold as replacement batteries. ? Few Indian Major Players are as Under: to Chloride Alloys India Ltd. Chloride Metals Ltd. D D Agro Inds. Ltd. Hindustan Zinc Ltd. Leadstone Energy Ltd. Nile Ltd. Shiva Metalloys International Ltd.
Plant capacity: 40 MT/DayPlant & machinery: 316 Lakhs
Working capital: -T.C.I: Cost of Project : 696 Lakhs
Return: 32.00%Break even: 50.00%
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Tomato Paste and Purees - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Tomatoes are the most popular vegetable in the home garden. Tomatoes are widely grown in all parts of the world. They are available in a variety of sizes, shapes, and colors—including red, yellow, orange, and pink. Sizes vary from the bite sized cherry tomatoes to the giant beefsteak varieties. Tomatoes may be round, oblate (fruit are ?attened at the top and bottom), or pear shaped. Tomatoes are low in calories and a good source of vitamin C and antioxidants. Tomato, like other vegetables/fruits is a perishable commodity and has a shorter shelf life in normal temperature. Therefore, problems are faced in the supply chain due ton on existence of a cold chain system in the country which results in losses of product and drastic price variations. Tomato Paste provides a way out with extremely positive outcome both commercially and financially. Indeed, tomato consumption by the food processing industry revolves around the availability of user friendly intermediate products like tomato paste, puree, ketchup and sauces. Products, such as tomato paste/puree have potential demand with local fruit/vegetable processors as well as the retail market. Establishment of tomato processing facilities in the country can contribute in reducing the dependence of local industry on imported tomato paste. Tomato paste and puree are commonly consumed commodities in every household. It is liked by one and all because of its sweet sour taste. Uses & Applications The products suggested are sauce, ketchup and puree. They are made from tomato juice and many other ingredients and preservatives are added to it to enhance its shelf life and taste. These products are consumed by people of all age groups and demand is going up. These products can be made in states like Maharashtra, Gujarat, Karnataka, UP, HP, North Eastern states and so on. ? Market Survey Tomato processing industry is the pioneering sector in food processing industry. Although the dominant traditional processing line is tomato paste processing, peeled and diced tomatoes are the other promising products. Tomato paste processing plants are also suitable to process other fruits and vegetables during off season. There are many established national as well as regional brands but they have captured mainly the urban and elite markets and for a quality product, there is a vast market which can be penetrated by offering competitive prices. Apart from a growing household market, other lucrative segment is eateries, restaurants, sandwich makers, fast food joints etc. Marketing would play a crucial role and placement, publicity, commission to retailers etc. are important aspects. Processed and conned tomato paste and tomato puree are consumed by urban households, hotels, restaurants, hospitals and the like. These products are supplied both from domestic production and imports. Financials & Comparison of Major Players/Companies Bhilai Engineering Corpn. Ltd. Bilati (Orissa) Ltd. Fortune Foods Ltd. Freshtrop Fruits Ltd. Heinz India Pvt. Ltd. Kartikeya Agro Products Ltd. Nijjer Agro Foods Ltd. Olam Exports (India) Ltd.
Plant capacity: 20 MT/DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: 1008 Lakhs
Return: 49.00%Break even: 33.00%
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Cast Iron Earth Pipes with Flanges - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Most of the old Cast Iron pipes are cast vertically but this type has been largely superseded by spun iron type manufactured up to a diameter of 900 mm. Though the cast iron pipe has the disadvantages of heavy weight, and consequent high transport costs, short length, leading to higher laying and jointing cost, low tensile strength, liability to defect of inner surface, it is widely used because of its good lasting qualities. There are many examples of cast iron mains in this country which continue to give satisfactory services even after a century of use. Cast of Iron pipes and fittings are being made in this country for more than a century. The production capacity exceeds more than 3,00,000 tons per annum. Due to its strength and corrosion resistance, C.I. pipes can be used in soils and for water of slightly aggressive character. They are well suited for pressure mains and laterals where tapping are made for house connections. It is preferable to have coating inside and outside of the pipe. Pipe flanges are protruding rims, edges, ribs, or collars used to make a connection between two pipes or between a pipe and any type of fitting or equipment component. Pipe flanges are used for dismantling piping systems, temporary or mobile installations, transitions between dissimilar materials, and connections in environments not conducive to solvent cementing. Uses & Applications Cast iron soil pipe and fittings are used primarily in building construction for sanitary and storm drain, waste, and vent piping applications. The product is installed in residential construction, hospitals, schools, and in commercial and industrial structures. For this reason, the pattern of cast iron soil pipe shipments and sales is directly related to the pattern of building/construction activity. In buildings, the principal assembly of this piping is installed within the partitions and serves the tub, lavatory, and water closet fixtures. The main line in this assembly is the cast iron soil stack, which runs vertically from the building drain up through the structure and through the roof. Waste lines are connected to this main soil stack, and vent lines may also be tied in at a point above the highest fixture. Market Survey India needs to grow faster than the conservative assumption at a GDP close to 10 percent a year. Cities grow rapidly, there will be rapid population growth and industry specific developments relating to massive usage of ductile iron pipes. The real life expectancy of cast iron pipe is unknown, but is usually estimated at 100 years or more. The oldest operating cast iron main is that at Versailles, France, installed in 1664. In United States and in Canada there are more than 500 members of the Cast Iron Pipe Century Club, a unique organization composed of cities or utilities have cast iron pipe still in service after 100 years. In India, Electro steel Castings Limited (ECL) was the first to set up a Ductile Iron Pipe Plant. Ductile Iron Pipe, a product of advanced metallurgy, offers unique properties for conveying water under pressure, and other piping uses. ?
Plant capacity: 2000 NOS./DayPlant & machinery: 371 Lakhs
Working capital: -T.C.I: 1572 Lakhs
Return: 24.00%Break even: 45.00%
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Starch & Starch Derivatives (Starch, Glucose, Maltodextrin, High Maltose Syrup & Powder, Dextrose Monohydrate, Dextrose Anhydrate & Sorbitol)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Maize (Zea mays) is classified into dent, flint, waxy, sweet and pop corn categories. Dent corn also known as field corn, containing both hard and soft starch, becomes indented at maturity. Flint corn having hard, horny, rounded or short and flat kernels; with the soft and starchy endosperm is enclosed by hard outer layer. Both of these varieties are used for industrial purposes. Popcorn has small pointed and rounded kernels with very hard endosperm which on exposure to dry heat popped or evereted by the expulsion of the contained moisture and forming a White starchy mass many times the size of the original kernel. Sweet corn is distinguished by kernels containing a high percentage of sugar in the milk stage and therefore suitable for table use. Indian maize has white, red, purple, brown or multicoloured kernels and is characteristically dent corn. The dent corn is useful for starch processing by wet milling method. Among all cereals, maize occupies the fifth largest in area, fourth largest in output and third largest in yield. India is the tenth largest producer with a production of 11.10 mMT from an area of 6.6 million ha. The average yield in India is 1.77 MT/ha which is very low as against 7 MT/ha in temperate areas of developed economies and 3.8 MT/ha of global average. USES Maize starch chemical formula (C6H10O5)n also know as Corn starch or flour is a fundamental ingredient in most of the packaged food and industrial products; it is extracted from the corn kernel and has a distinctive appreance and feed. Maize starch in natural ,modified, pregeletanised and dextrinised forms provides viscosity, texture and other desired properties to all types of food & paper, products from canned chilled frozen to microwaveable goods, dry mixes and extruded snacks. Practically every industry in existence uses starch or its derivatives in one form or another. Market Survey Starch is not an uniform commodity, however. It is a heterogeneous commodity used in the manufacture of myriad food and non food products. Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. If the kind of starch they require is not available, then starch may undergo further processing and modification. The demand for modified starch is increasing rapidly but is still far below that of native starch (also called primary starch) in developing countries. Further, starch quality may be affected by post harvest practices. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. The quantity of starch consumed in food and non food products in a country is closely associated with the level of economic development and income of that country. As per capita incomes rise, consumers demand a more varied set of food and manufactured products that use starch in their making. Thus, there is a close and positive relationship between income and quantity of starch demanded. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. [Merged] E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. [Merged] Jayant Vitamins Ltd. K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. [Merged] Cost Estimation Capacity Maize Starch : 100 MT/Day Liquid Glucose : 50 MT/Day Malto Dextrin Syrup : 20 MT/ Day Malto Dextrin Powder: 10 MT/ Day Dextrose Monohydrate: 50 MT/ Day Dextrose Anhydrous: 30 MT/ Day Sorbitol : 50 MT /Day Cattle Feed as By Product :150 Mt/ Day
Plant capacity: -Plant & machinery: Rs.145 Crores
Working capital: -T.C.I: Cost of Project : Rs.213 Crores
Return: 44.00%Break even: 31.00%
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Starch & Allied Products from Maize with Co Generation Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Maize is third important cereal/crop after wheat and rice and has a great potential of processing due to its high nutritive value and commercial uses. Maize (also known as corn) is common name for a cereal grass widely grown for food and livestock fodder. The major maize growing states are Uttar Pradesh, Bihar, Rajasthan, Madhya Pradesh, Punjab, Andhra Pradesh, Himachal Pradesh, West Bengal, Karnataka and Jammu & Kashmir, jointly accounting for over 95% of the national maize production. Maize ranks with wheat and rice as one of the world’s chief grain crops. Starch is produced from maize than any other crop. Starch is a naturally occurring biodegradable polymer and readily available from agriculture. It is widely used in food and non food applications and isolated from crops such as maize, potatoes, tapioca, rice and wheat. Starch is therefore an inexpensive and commodity material. For packaging use however, dry starch is not thermoplastic and its granular form is unsuitable for most uses in the plastics industry, mainly due to processing difficulties during extrusion or injection moulding. Uses Maize starch is used in the textile industry as an adhesive to strengthen yarn and to improve its resistance to abrasion during weaving. It is used in finishing changing the appearance after it is bleached, dyed and printed. It is used in printing of textiles to increase the consistency of the printing paste. It is used for glazing and polishing sewing thread. It is used as a thickener in improving the texture of many foods. Texture is a major factor in the acceptability and palatability of most food products. It is used for thickening sauces, gravies, puddings and pie fillings. Maize starch makes hard wheat flour softer, which is preferred for cakes. Cornstarch is used to give strength to ice cream cones and sugar wafer shells. It is used as an inert ingredient in baking powder and in salad dressings. In paper industry it is used to increase paper strength, to increase stiffness and rattle of paper. Drugs and medicine are taken in small but accurate dose. This is done by their administration in the form of pills, which contain fillers. Starch is preferred because it is bland, odourless and easily capable of digestion. Starch is also used in foundry industry. The major use of raw starches as abrasives is in corrugated boards, laminated paperboard etc. Market Survey Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. Demand for starch is high from varied users like food, pharmaceuticals, textiles, paper, packaging etc. The demand is likely to increase to 186 lakh MT by 2013 2014. The trends in India indicate that coarse cereals are now increasingly used as industrial products such as starches. Efforts are required to develop high yielding varieties of coarse with desired characteristics for different uses and to explore new food uses. The growth of glucose industry is also understood to have grown more or less at the same rate. Further the capacity utilization on an average is also under stood to be at around 45% in case of glucose industry. With the increasing demand and with increasing capacity utilization, it is expected that the glucose production would also increase substantially in the future and thereby it would contribute to the demand for starch as well in the future. With such a growth, the demand for liquid glucose is also simultaneously increasing which account for a major consumption in the industry. There is larger amount of raw material available in India, which can exploit by manufacturing different available product in the maize. All the products manufactured from maize are food base product so it has very good market demand now as well as it will be stay in future also due to rapid population growth. As a whole the project is good one. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. ? Cost Estimation Capacity Starch : 100 MT/Day Dextrose Monohydrate : 13 MT/ Day Dextrose Anhydrous : 10 MT/ Day Sorbitol : 17 MT /Day Vitamin C : 0.5 MT /Day Gluten Feed : 22.50 MT/ Day Germ Oil : 10.00 MT/ Day
Plant capacity: -Plant & machinery: Rs.1029 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.2807 Lakhs
Return: 52.00%Break even: 30.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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