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Investment Opportunities & Business Ideas in Mexico, North America - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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INTEGRATED STEEL PLANT -TMT BARS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Steel is a generic name for a group of ferrous metals which due to their abundance durability versatility and low cost are most useful metallic material known to mankind. The TMT bars are widely used in construction works such as high-rise building, industrial structures, dams, flyovers and bridges etc. Special feature of TMT bars are higher strength, excellent weld- ability, resistant to fire hazards, excellent ductility and higher fatigue strength. Another important development in the global steel market in the last few years has been the emergence of steel intensive technologies in various user industries leading to increase usage of steel. Global steel trade has now increased and the industry though continues to be segmented wit top five players. The three new generations of steel plants are ESSAR steel, ISPAT industries and JINDAL vijay nagar steel ltd. Today it is difficult to imagine a world without steel. Steel is becoming vital to our everyday life. It is at the root of the quality of life that each of us enjoys today, helping to shelter us. We depend on steel for almost everything from our houses, buildings, and the cars we drive, roads, bridges, agricultural equipment, and machines. India is the tenth largest producer of crude steel in the world. Steel is a core sector industry and the demand for steel affects the economy of the country. The demand for steel is growing and will continue to grow in leaps and bounds. So there is good scope to enter into this field.
Plant capacity: 90000 MT/yearPlant & machinery: 477 lakhs
Working capital: -T.C.I: Cost of Project : 1738 lakhs
Return: 45.00%Break even: 56.00%
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FERROSILICON - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Ferrosilicon, or ferrosilicium, is a ferroalloy an alloy of iron and silicon with between 15 and 90% silicon. It contains a high proportion of iron silicides. Its melting point is about 1200 °C to 1250 °C with a boiling point of 2355 °C. It also contains about 1 to 2% of calcium and aluminium. Ferrosilicon is used in steelmaking and foundries as a source of silicon in production of carbon steels, stainless steels, and other ferrous alloys for its deoxidizing properties, to prevent loss of carbon from the molten steel (so called blocking the heat); ferromanganese, spiegeleisen, silicides of calcium, and many other materials are used for the same purpose. It can be used to make other ferroalloys. Ferrosilicon is also used for manufacture of silicon, corrosion-resistant and high-temperature resistant ferrous silicon alloys, and silicon steel for electromotors and transformer cores. In manufacture of cast iron, ferrosilicon is used for inoculation of the iron to accelerate graphitization. In arc welding, ferrosilicon can be found in some electrode coatings. Ferrosilicon is a basis for manufacture of prealloys like magnesium ferrosilicon (FeSiMg), used for modification of melted malleable iron; FeSiMg contains between 3-42% of magnesium and small amounts of rare earth metals. Ferrosilicon is also important as an additive to cast irons for controlling the initial content of silicon. Ferrosilicon is also used in the Pidgeon process to make magnesium from dolomite. In contact with water, ferrosilicon may slowly produce hydrogen. Ferrosilicon is produced by reduction of silica or sand with coke in presence of scrap iron, millscale, or other source of iron. Ferrosilicons with silicon content up to about 15% are made in blast furnaces lined with acid fire bricks. Ferrosilicons with higher silicon content are made in electric arc furnaces. An overabundance of silica is used to prevent formation of silicon carbide. Microsilica is a useful byproduct. The usual formulations on the market are ferrosilicons with 15, 45, 75, and 90% of silicon. The remainder is iron, with about 2% of other elements like aluminium and calcium. Viewing the uses and applications of ferro silicon, it can be predicted that there is good future for the some and new entrepreneur can venture in to this field. Few Indian Major Players are as under: Hindustan Ferro & Inds. Ltd. Hindusthan Malleable & Forgings Ltd. Indian Metals & Ferro Alloys Ltd. Karthik Alloys Ltd. Kinjal Metals Ltd. Nava Bharat Ventures Ltd. Siddharth Ormet Ltd. Silcal Metallurgic Ltd. Snam Alloys Ltd. Tecil Chemicals & Hydro Power Ltd. V B C Ferro Alloys Ltd. V B C Industries Ltd. Valley Abrasives Ltd.
Plant capacity: 3000 MT/AnnumPlant & machinery: 243 Lakhs
Working capital: -T.C.I: Cost of Project : 816 Lakhs
Return: 41.00%Break even: 63.00%
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DRY FRUITS PROCESSING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Every person needs good health and for good health we want good things for care of our health. To attain good health it is essential to follow good nutrition, regular exercise & regulation in sexual activity. To achieve good health we must have good foods which are naturally available just as nuts, fruits, vegetables, cereals etc. Dry fruits are the best way to achieve good health. They are excellent source of vitamins and enzymes. People who have this natural diet will always enjoy good health because they are easy to digest and clean the blood. We have many qualities of dry fruits like raisins, walnuts, almond, sweet almond etc. They all are helping us for maintaining good health. Nevertheless the leading world regions growing pistachios include all Iran, Turkey and the San Joaquin valley in California. At present the largest supplier of pistachios to the USA is Turkey. Few Indian Major Players are as under: G R M Overseas Ltd. Indospin Filati Ltd. Kisan Cold Storage & Refrigeration Service Ltd. L T Foods Ltd. S T C L Ltd. Sriman Petrochemicals Ltd.
Plant capacity: 5 MT/annumPlant & machinery: 170 Lakhs
Working capital: -T.C.I: 2542 Lakhs
Return: 47.00%Break even: 30.00%
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CANNED FOODS CHOPPED TOMATOES, CHEEKED BEANS AND MUSHROOMS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Most bacteria, yeasts and molds are difficult to remove from food surfaces. Washing fresh food reduces their numbers only slightly. Peeling root crops, underground stem crops, and tomatoes reduces their numbers greatly. Blanching also helps, but the vital controls are the method of canning and making sure the recommended research-based process times, are used. There are few vegetables that better mark the sweet juiciness of vine-ripened tomato. Tomatoes have fleshy internal segments filled with slippery seeds surrounded by a watery matrix. The healthy good looks of a fresh, red ripe tomato are not just skin deep. The tomatoes, for canning, should be moderately large, with a smooth surface to enable easy peeling, evenly ripened to the stem end with a red colour, and posses a large proportion of solid matter of good colour & flavour. Mushroom is an excellent source of protein, in addition to having a delicious taste. Hence, considerable advancement has been made in the cultivation, harvesting, storage, transportation, and market distribution of mushroom, besides developments in its processing. In India, mushroom is canned for the purpose of export. The domestic market is also picking up gradually. Mushroom is canned in the form of buttons, slices, stems and pieces; or as chopped, diced or fine cuts. Bean is highly variable species with a long history. Beans are a legume and thus acquire their nitrogen through an association with nitrogen-fixing bacteria. The beans are smooth, plump, kidney-shaped, up to 1.5 cm long, range widely in color, and are often mottled in two or more colors. There is good export as well as domestic prospects for the canned foods. New entrepreneur enter in this project will be successful. Few Indian Major Players are as under: Agro Dutch Inds. Ltd. Eastern Overseas Ltd. Himalya International Ltd. Hindustan Unilever Ltd. Oudh Sugar Mills Ltd. Reil Products Ltd. Sun-Sip Ltd.
Plant capacity: 12000 Cans/Day(Chopped Tomatoes, Cheeked Beans, Mushrooms)Plant & machinery: 67 Lakhs
Working capital: -T.C.I: 549 Lakhs
Return: 46.00%Break even: 32.00%
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FERRO ALLOYS-FERRO MANGANESE, SILICO MANGANESE, FERRO SILICON BASED ON ALUMINOTHERMIC PROCESS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The primary objective of the study is to review the technological status of ferroalloys industry in the country in the area of bulk production of silicon. Bulk ferro alloys include ferro manganese, ferrosilicon etc. Manganese is used in metallurgical Industries in the form of ferro-manganese. Ferro-manganese contains about 80% Mn and 20% Fe. Generally ferro-manganese is produced in blast furnace or an electric furnace. There are no rigid ore-requirements for ferro-manganese produced in the blast furnaces. The high carbon ferromanganese is the most important grade of ferromanganese, which is produced by carbothermic reduction of high-grade Mn ores, and low iron content. Ferromanganese is used to add manganese in steel equivalent to 200 series stainless steel. Silicon manganese is produced by carbothermic reduction of Mn slag & quartzite. It should be noted that the derived level of phosphorus content in the ferromanganese is 0.35% max. Silico-manganese is used as a blocking agent to prevent the reaction of carbon & oxygen in steel. The most important consideration in the development of a satisfactory aluminothermic reaction is that the self-propagating reaction which occurs throughout the charge, consisting of an intimately mixed and finely divided mixture of aluminium powder and the metal oxide, shall produce enough heat to melt the products of reaction and to allow separation of the metal and the slag. The commercial development of the aluminothermic process was due largely to the work of H. Goldchmidt. The reaction is generally highly exothermic and the risk of explosion, therefore, sometimes considerable. Gold Schmidt developed satisfactory techniques for its control on a production basis. The excellent account of a modern aluminothermic plant has been given by them who list very fully the consideration, which leads to successful application of the process. The Ferro Alloy Industry was identified by DSIR (Department of Scientific And Industrial Research) as one of the best sectors. This industry has already completed three decades of existence. This is principal alloying agent used in steel manufacturing, steel iron casting etc. where it also acts as a strengthener & deoxidiser. Ferro Alloys are important materials required for the country’s steel production. So, there is good scope for new entrants in this field. Domestic ferro alloy industry is not able to meet the steel industry expectation in spite of having enough capacity to manufacture ferro alloys. According to the data published by Indian Ferro Alloys Producers' Association (IFAPA), capacity utilisation of the ferro alloy industry is only 65 percent for the manganese and chrome alloys. Both the manganese and chrome alloy manufacturers are starved for the basic raw material - the ores. In India, there are 133 companies producing ferro alloys in bulk with 252 furnaces. Most of the companies are manufacturing either manganese or chrome alloys. Few manufacturers concentrate on production of ferro silicon and the rest produce noble ferro alloys such as ferro vanadium, ferro molybdenum and other variants. Few Indian Major Players are as under: Aar Kay Steel Products Ltd. Aarti Steels Ltd. Adhunik Metaliks Ltd. Alok Ferro Alloys Ltd. Andhra Ferro Alloys Ltd. Anjaney Ferro Alloys Ltd. Baheti Metal & Ferro Alloys Ltd. Balasore Alloys Ltd. Baroda Ferro Alloys & Inds. Ltd. Castron Technologies Ltd. Century Plyboards (India) Ltd. Corporate Ispat Alloys Ltd. Dandeli Ferro Pvt. Ltd. Dinar Diamonds Ltd. Essel Mining & Inds. Ltd. Facor Alloys Ltd. Ferro Alloys Corpn. Ltd. G M R Ferro Alloys & Inds. Ltd. Gitanjali Exports Corporation Ltd. Gitanjali Gems Ltd. Godawari Power & Ispat Ltd. Haldia Steels Ltd. Hi-Tech Electrothermics & Hydro Power Ltd. Hindustan Ferro & Inds. Ltd. Hindusthan Malleable & Forgings Ltd. Hira Ferro Alloys Ltd. Impex Ferro Tech Ltd. India Thermit Corpn. Ltd. Indian Metals & Ferro Alloys Ltd. J S L Ltd. Jai Balaji Inds. Ltd. Jalan Forgings Ltd. Jeypore Sugar Co. Ltd. Kamdhenu Ispat Ltd. Karthik Alloys Ltd. Kemstar Metals Ltd. Kinjal Metals Ltd. Maharashtra Elektrosmelt Ltd. Maithan Alloys Ltd. Manganese Ore (India) Ltd. Marmagoa Steel Ltd. Minex Metallurgical Co. Pvt. Ltd. Monnet Ispat & Energy Ltd. Nagpur Power & Inds. Ltd. Natural Sugar & Allied Inds. Ltd. Nava Bharat Ventures Ltd. Orde Industries Ltd. Palco Metals Ltd. Parekh Platinum Ltd. Rajesh Exports Ltd. S A L Steel Ltd. Sarda Energy & Minerals Ltd. Sharp Ferro Alloys Ltd. Shri Girija Smelters Ltd. Shyam Ferro Alloys Ltd. Siddharth Ormet Ltd. Silcal Metallurgic Ltd. Snam Alloys Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. Tata Steel Ltd. Tecil Chemicals & Hydro Power Ltd. Universal Ferro & Allied Chemicals Ltd. V B C Ferro Alloys Ltd. V B C Industries Ltd. Valley Abrasives Ltd. Visa Steel Ltd.
Plant capacity: 12 MT/Day, Ferro Manganese –6 MT/Day, Silico Manganese 3 MT/Day, Ferro Silicon 3 MT/DayPlant & machinery: 75 Lakhs
Working capital: -T.C.I: Cost of Project : 242 Lakhs
Return: 36.00%Break even: 79.00%
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CANNED CARROT JUICE & BOTTLE GOURD/LONG MELON (LAUKI KA JUICE) IN ASEPTIC PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The juice of fresh vegetables is the richest available food sources of vitamins, minerals & enzymes. Usually we just cannot eat enough raw vegetables in a day to nourish our body properly. It is especially true today; we need extra nutrients to help our body detoxify a large amount of environmental toxins. Sometimes we probably cannot find the time to drink their nutritional equivalent in a delicious, nutrient-rich glass of juice. That is why juicing is such an important addition to a busy life style. Vegetable juices are attracting more attention due to the nutritional & phytochemical value of many vegetables. Tomato juice & blends based on tomato have long been popular and account for over 90% of the non-vegetable juice trade. Most vegetables are not particularly high in sugars and tomato excepted are low in acids, resulting in PH values generally over 4.5 consequently, the juices are more subject to microbial spoilage and require either PH reduction, thus changing the vegetable character, or more stringent process to eliminate potentially dangerous microbes. There are a number of units involved in converting whole fruits to the desired juices, puree or pulp. Vegetable handling depends upon the process design. In some circumstances, cleaning, sorting and inspection precede in plant storage or the operations can be repeated immediately prior to juicing. Due to health consciousness in todays generation, the demand of fruits and vegetable juices are increasing day by day. Among the fruit juice beverages are fruit juices (Pepsi's Tropicana), nectars (Dabur's Real) and fruit drinks (Frooti and Slice). All these are real, reconstituted from fruit pulps or concentrates. The leading fruit juice brands include Real, Onjus, Tropicana, Frooti, Jumpin. The fruit drinks are mainly based on oranges, mangoes, pineapples, grapes, apples, guava and tomato. They only differ in pulp content: the juices have over 85%, nectars (20% to 85%) and fruit drinks (less than 20%). The branded fruit juices market inclusive of nectars is placed at about Rs 10 bn. The pure fruit juices are the preferred drink among the fruit drinks. This segment is growing at around 10% annually. The market for fruit juices is expected to grow to Rs. 7.50 bn by end 2009-10 from nearly Rs. 4.75 bn presently. So there is very good domestic as well as export market for vegetable juices. New entrepreneurs can well venture in to this field. Few Indian Major players are as under: Atash Industries (India) Ltd. Compact International Ltd. Devyani Beverages Ltd. Dharampal Satyapal Ltd. Duke & Sons Ltd. Enkay Texofood Inds. Ltd. Foods & Inns Ltd. Godrej Hershey Ltd. Keventer Agro Ltd. Mohan Meakin Ltd. Mother Dairy Fruit & Vegetables Pvt. Ltd. Nadukkara Agro Processing Co. Ltd. Oudh Sugar Mills Ltd. Ruchi Soya Inds. Ltd. Sakthi Beverages Ltd. Seabuckthorn Indage Ltd. Surya Fresh Foods Ltd. Tropicana Beverages Co.
Plant capacity: 12000 Bottles/DayPlant & machinery: 129 Lakhs
Working capital: -T.C.I: 484 Lakhs
Return: 52.00%Break even: 33.00%
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GOOD PROSPECTS IN FERRO ALLOYS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The indigenous Ferro Alloy production has started only in 1943 with the advent of the setting up of two 1500 KVA capacity furnaces by Mysore Iron and Steel Ltd. Ferro alloys are simply indispensable for any type of steel making. In fact for making alloy and special steel their role assumes dominant importance both from the points of view of quality of the product and economics of its production. The planning for the Ferro alloy production therefore must go hand-in-hand with that for steel production. The Ferro alloys industry has expanded in the sixties and seventies to a remarkable extent. We now not only produce sufficient amount of common high carbon Ferro alloys like Ferro-manganese, Ferro-silicon, and Ferro-chromium etc. We also produce special Ferro alloys though not as much are required. If we decide to erect additional steel plants or if the present steel plant capacities are increased we may again fall short even in common Ferro alloys. There is therefore no reason to be complacent. Many elements like silicon, Manganese, chromium, calcium Magnesium, Titanium, Molybdenum, vanadium, zirconium, boron, columbium etc. alloyed with iron go under the general name Ferro alloys and are use in the production of carbon steels, alloy, tool and stainless steels. The natural sources of these elements are in the form of oxides from which they are reduced to their metallic state. The heats of formation of these oxides are generally very high hence their reduction to metals normally calls for very high energy requirement. The uses of Ferro alloys are as grain refiners in the manufacture of plain carbon steels, or as alloying elements in alloys steels. There is a limited use for Ferro alloys in non ferrous metallurgy for making alloys such as nickel chromium iron alloys, manganese bronze etc. Ferro silicon is an essential addition to the molten steel bath during the last stages of refining for deoxidizing purposes. It is also use for adding silicon to high silicon steel such as those used for the production of spring’s electric sheets. Alloys of 70-80% silicon are used as a ladle addition in grey iron foundries. Ferro manganese is employed as a deoxidizer and alloys constituent to harden toughen steels. Manganese combines readily with sulphur, forming MnS, which is less harmful than FeS in steel. Ferro chrome is used for the production of hard chromium steels useful for armour plats and projectiles. It is extensively used in the manufacture of heat resistant and corrosion resistant alloys. The former grade is used as ladle addition to cast iron and the latter in alloys steel manufacture. Ferro molybdenum it is used as an alloying aliments in die steels armament steels such as armour plates, nickel chromium constructional casehardening steels, high speed steels, etc. as molybdenum increases shock and creep resistance properties. Ferro phosphorus it is used as a ladle addition for cast iron for the manufacture of piston rings, liners, etc. for increasing water resistance. It is added in small amounts in open hearth screw steels, to make them free cutting. Other Ferro alloy is used in special steels as a hardening agent and in non ferrous metallurgy as a degasifier and deoxidizer. Ferro cerium is employed as a scavenger to free bronzes, Monel metal and copper casting from oxides and gaseous inclusion. Ferro columbium is used in stainless steel to prevent weld decay i.e. inter-granular corrosion Ferro titanium is deoxidizer and a scavenger in steel manufacture of high speed steels. Ferro tungsten is utilized in the manufacture of high speed steels. Ferro vanadium is added to the ladle in open hearth and to the furnace in basic electric furnace practice as vanadium is a good scavenger and a grain refiner. The industry registered lowered lower exports of Ferro alloys in tonnage as compared to the previous year. The Indian Ferro Alloy Industry is more than four decades old, and produces Bulk and Noble Ferro Alloys. Though this Industry is not as old as the steel industry, its capacity has increased substantially from a humble start in the fifties, meeting the requirement of the steel industry in the country. The growth of the steel industry has not picked up as expected, whereas the growth of the Ferro Alloy Industry has stepped up, much more than the expected level. It has a lot of potential to increase its exports in the near future. Ferro alloys are one of the vital inputs required for producing special types of steel and used as additives inputs especially in the producing of Alloys and special steels. India has been bestowed with adequate resources of all basic raw materials required for the production of Manganese, Silicon and Chrome Alloys. In spite of serious difficulties in Indian Steel Industry during the recent years, the total finished steel production has touched 30.61 million tonnes, recording a growth of 4.6 % over 29.27 million tonnes achieved for the previous year (2004-05). The imports of steel at 1.37 million tonnes showed a decline of 3 % compared to 1.42 million tonnes recorded during the previous years. The export of steel at 2.73 million tonnes was higher by 2.3 % compared to 2.66 million tonnes recorded for the previous year. The apparent consumption of steel grew by 2.6 % and went up to 27.21 million tonnes as against 26.53 million tonnes, recorded during the previous year.The capacity increase of the Ferro Alloy industry in general, followed the course to meet the planned target of steel industry in the country, and also to remain potential exporters of Ferro Alloys in the international market, to earn substantial foreign exchange for the country. A Major part of the special Ferro alloys that are made today are from Imported concentrates of the corresponding elements. The technology for the production of low-carbon and medium-carbon Ferro manganese is yet to be development. Yet the capacity of the individual unit has not gone beyond 10,000 KVA. Today, we are familiar with operation of the 24,000 KVA furnaces which is in operation for the production of alloys. Currently there are 11 Ferro alloy producers and are producing most of the steel plant requirements in the country and are also having export programmers. There are 14 manufacturing units holding industrial license for the manufacture of different types of Ferro alloys with an aggregate installed capacity of 258000 tones per annum. India is projected to have a positive growth of 2 per cent and China is expected to witness negative growth of 5 per cent in apparent steel consumption during 2009. In India, Hon’ble Minister of Steel announced, the government will make all endeavors to see that the 124 mt steel capacity projected by the year 2011-12. This will be realized by way of policy facilitation and vigorous co-ordination efforts with the concerned state governments and the central ministries. During the current year, the three Public Sector Units: SAIL, RINL and NMDC have planned to invest nearly Rs. 13 billion in their on-going capex and modernization projects. Indian Ferro Alloy Producers Association (IFAPA) is very much concerned about the domestic availability of manganese ore for the member units. Once these plants come into operation, it is estimated that around 60 per cent of MOIL’S manganese ore would be consumed by the SAIL-MOIL Ferro Alloy Plant, Bhilai; MOIL-RINL Ferro Alloy Plant, Visakhapatnam and MEL Plant at Chandrapur. The industry would be left with no option, but to depend on 100 per cent imports of high grade and medium grade manganese ore in the near future. Though the future is looking bright for Ferro alloys industry, considering the expected increase in the steel production, the industry will face challenges in relation to procuring raw materials, particularly manganese raw materials, particularly manganese ore, chrome ore and the reluctant metallurgical coke, in the coming years. Strong growth in stainless steel is expected in the near future with generally healthy economic conditions over the next few years. Demand for Noble Ferro Alloys has been growing at an average rate of 14% since 2000 and looking to the expected growth of the Steel industry, demand of all Noble Ferro Alloys is likely to grow at about 18%. Indian Steel Industry has seen some increase in prices and expected to see better realization during the coming years.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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STEEL PROJECT (IRON, SPONGE IRON TO BILLET TO RODS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Steel is the most widely used material in a large variety of applications both simple and sophisticated. Steel is produced through two process routes; the ore based blast furnace – LD converter route, scrap, or DRI based electric arc flame route. Sponge iron is a substitute for scrap in the electric arc furnace, which can be easily manufactured from indigenously available raw materials at very competitive price. Billet refers to a cast semi finished products. It is also referred to as ingot, particularly for smaller sizes. A billet is typically cast to a rectangular, hexagonal or round cross, section compatible with secondary processing e.g. forming or milling. It can be produced either as coil or cut lengths. Billets are collectively known as bar stock. The liberalization of industrial policy and other initiatives taken by the government have given a definite impetus for entry, participation and growth of the private sector in the steel industry. While the existing units are being expanded, a large number of new steel plants have also come up in different parts of the country based on modern, cost effective, state of-the-art technologies. At present, total steel making capacity is over 34 million tonnes in India, the 8th largest producer of steel in the world, has to its credit, the capability to produce a variety of grades and that too, of international quality standards. As per the ratings of the prestigious “world steel Dynamics; Indian HR products are classified in the Tier II category quality products a major reason behind their acceptance in the world market. Although the Indian steel industry enjoyed the advantage of cheap and high quality iron ore and manganese, its limited accessibility to the supply of coking coal was a constraint. The adoption of the sponge iron route by the emerging private sector integrated plants helped not only in circumventing the constraint, but also witnessed a technological revolution of sorts by the industry. As a result, India enjoys a cost advantage compared to some countries. India produced 34 mn tonnes of steel in 2003-04. Of this, 5 mn tonnes were exported. China had a world record production of 220 mn tonnes of steel in 2003-04. Global demand for steel in 2004-05, is expected to be up 6.2% to approximately 920 mn tonnes from over 860 mn tonnes in the previous year. There has been a spurt in the world demand of steel since the 2003. The industry in India has also witnessed a boom period with price realisation getting higher and higher. Exports have reinforced the trend. Exports of Iron and Steel during (April-January) 2003-04 rose by 31.5% to $ 1.85 bn, against $ 1.4 bn in the corresponding period of the preceding year. The Ninth Five Year Plan (1997-2002) had projected a demand for steel at 39 mn tonnes at the end of the plan period. This was to involve an investment in the sector of around Rs 250 bn in the last five years. The production of finished steel increased from 13.5 mn tonnes in 1990-91 to nearly 27 mn tonnes in 1999-00. The year 2000-01 witnessed an estimated production of nearly 29.5 mn tonnes. The production realised at the end of the Ninth Plan was 31.63 mn tonnes. In view of the recessionary conditions experienced prior to 2003-04, the Tenth Plan did not foresee setting up of additional capacities in the public sector. This, however, does not foreclose the options of further investments at the enterprise level. In fact, the scenario has changed and SAIL has prepared an ambitious plan of expansion. So there is very good domestic as well as export market for steel project. New entrepreneurs can well venture into this field. Few Indian Major Players are as under: A H W Steels Ltd. A S R Multimetals Pvt. Ltd. Aarti Steels Ltd. Aditya Ispat Ltd. Ankit Metal & Power Ltd. Arun Smelters Ltd. Ashiana Ispat Ltd. Assam Roofing Ltd. Balmukund Concast Ltd. Beekay Steel Inds. Ltd. Bellary Steels & Alloys Ltd. Bhartia Commercial Co. Ltd. Bhushan Steel Ltd. Brand Alloys Ltd. Charminar Steels Ltd. Chase Bright Steel Ltd. Deccan Alloys Pvt. Ltd. Dina Iron & Steel Ltd. G K Steel & Allied Inds. Ltd. G K W Ltd. Gallantt Metal Ltd. Gangotri Iron & Steel Co. Ltd. Girnar Impex Ltd. Goa Ispat Ltd. Golden Rathi Star Inds. Ltd. Goldstar Metals Ltd. Govind Mills Ltd. Govind Steel & Power Ltd. Goyal Ispat Ltd. Handum Industries Ltd. India Steel Works Ltd. India Tube Mills & Metal Inds. Ltd. Indian Bright Steel Co. Ltd. Indian Steel Rolling Mills Ltd. Indore Steel & Iron Mills Ltd. Ipisteel Ltd. Jai Balaji Inds. Ltd. Jai Bhawani Steel Enterprises Ltd. Jai Raj Ispat Ltd. Juhi Alloys Ltd. K L Concast Pvt. Ltd. K R Steelunion Ltd. Kalindi Steels & Engg. Works Ltd. Kalyani Carpenter Special Steels Ltd. Kamachi Steels Ltd. Kamani Tubes Ltd. Kamdhenu Ispat Ltd. Kanishk Steel Inds. Ltd. Kundil Ispat Ltd. M S P Steel & Power Ltd. Magnum Steels Ltd. Mangal Steel Enterprises Ltd. Met-Rolla Steels Ltd. Modern Steels Ltd. Mohan Ferro Alloys Ltd. Mukand Ltd. N H K Spring India Ltd. N R International Ltd. Nalwa Steel & Power Ltd. National General Inds. Ltd. Partap Steel Rolling Mills (1935) Ltd. Peekay Re-Rolling Mills Pvt. Ltd. Pondy Metal & Rolling Mills Pvt. Ltd. Premier Ispat Ltd. Prestige Stocks & Bonds Ltd. Progressive Steels (India) Ltd. Purvi Bharat Steels Ltd. R H L Profiles Ltd. R R Ispat Ltd. R S L Industries Ltd. (Duplicate Name, Uttar Pradesh) Radice Ispat (India) Ltd. Ramsarup Industries Ltd. Ramsarup Vyapaar Ltd. Rashtriya Ispat Nigam Ltd. Rathi Bars Ltd. Rathi Steel & Power Ltd. Raymond Ltd. Rukma Industries Ltd. S K M Steels Ltd. S M C Power Generation Ltd. S P S Steels Rolling Mills Ltd. Shimoga Steels Ltd. Shobhagya Steels Ltd. Shree Sanyeeji Ispat Ltd. Shree Sidhbali Steels Ltd. Shree Vaishnav Ispat Pvt. Ltd. Shri Bhagavati Bright Bars Ltd. Shri Rathi Steels Ltd. Sirhind Steel Ltd. Somani Swiss Inds. Ltd. Sonal Vyapar Ltd. Sree Metaliks Ltd. Sri Vasavi Inds. Ltd. Stainless India Ltd. Steel Exchange India Ltd. Sumangala Steel Pvt. Ltd. Super Inducto Steels Ltd. Surana Industries Ltd. Tata Steel Ltd. Thapar Concast Ltd. Torus India Ltd. Trichy Steel Rolling Mills Ltd. Unique Intercontinental Ltd. Upper India Steel Mfg. & Engg. Co. Ltd. Usha Iron & Ferro Metals Corpn. Ltd. V V S Alloys Ltd. Vaibhav Mercantile Ltd. Vijaya Steels Ltd. Vikash Metal & Power Ltd. Vinayaga Vyapar Ltd. Viraj Profiles Ltd. Vishwas Infocom Inds. Ltd. Volvo Steels Ltd.
Plant capacity: 1020000 MT/Annum Steel Round SectionPlant & machinery: 987 Crores
Working capital: -T.C.I: Cost of Project : 1175 Crores
Return: 46.00%Break even: 54.00%
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STAINLESS STEEL ROLLING MILL (HR/CR COILS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The Indian Steel Industry is almost 100 years old now. Steel industry in India is on an upswing because of the strong global and domestic demand. Indias rapid economic growth and soaring demand by sectors like infrastructure, real estate and automobiles at home and abroad, has put Indian steel industry on the global map. Indian Steel Industry have abundance of quality manpower, it have positive stimuli room construction industry. Over the past decade or so, the steel products segment (HR/CR Coils) in the country has witnessed a significant expansion, both in production and consumption. The segment is likely to see more development, which will pose challenges characteristic of a highly competitive market place. The spurt in the demand for high-end consumer product such as cars, refrigerators and washing machines etc have resulted in the share of flat products in total steel usage moving up to more than 60 percent. There has been a more than 50% increase in export of finished steel products from India. Stainless Steel Coils are used in industrial, mining, electronic, decorative, lighting, food processing and furniture. Such coils are corrosion resistant and thus are extensively used in such industries where avoiding corrosion is a need. These cold rolled steel coils are popularly used in automobile and bicycle industry. Hot rolled coils are used in the most critical engineering applications and also in certain applications in the automotive sector. Cold rolled steel is used for precision tubes, automobiles, bicycles, fabrication, household appliances, wagon/coach building, cold forming, coated sheets, agricultural equipment and packaging. The automobile sector is a leading consumer. This sector requires cold rolled steel for the auto bodies and for a variety of auto components. The consumption of CR steel was growing at a high rate of around 12.5% until mid-1990s. Thereafter it was hit as a result of a slowdowns in the user industries. From the second half of 1990s to early 2002 the demand crawled at under one per cent. With recovery in the consumer segment, the industry has re-emerged and picked up recording a growth in demand at over 4.5%. The consumption has increased to around 3.5 mn tonnes in 2003-04 and to is projected to grow to over 4 mn tonnes in 2006-07. The end of the decade will see the consumption to rise further to about 5 mn tonnes. HR products are expected to grow in the coming years at a rate of over 5% annually. In the open market scenario, imports continue to be a threat to the domestic industry; but this does not erode the demand. If at all, it could expand because of the lower competitive prices. Japan and Western Europe are major net exporters. The U.S., China and other Asian countries are the main net importers. The US imports are close to 10 mn tonnes. Substantial capacities are being built in the Asia Pacific region. It is believed, however, that India will be a net exporter. Today it is difficult to imagine a world without steel. Steel is becoming vital to our everyday life. It is at the root of quality of life that each of us enjoy today. So, According to the latest report by International Iron & Steel Institute, India is the seventh largest steel producer in the world. The demand for any type of steel is growing and will continue to grow in leaps and bounds. So, there is good scope to enter into this field. Few Indian Major Players are as under: A P Steel Re-Rolling Mill Ltd. Albright Steel Inds. Ltd. Allied Strips Ltd. Atma Steels Ltd. Avon Ispat & Power Ltd. Bhushan Steel Ltd. Dhar Industries Ltd. Essar Steel Ltd. Ferro Concrete Co India Ltd. Graham Firth Steel Products (India) Ltd. Gwalior Strips Ltd. Haryana Foils Ltd. Hi-Tech Pipes Ltd. Him Ispat Ltd. Hisar Metal Inds. Ltd. Hitek Industries Ltd. I U P Jindal Metals & Alloys Ltd. Ispat Industries Ltd. J S W Steel Ltd. J V G Steels India Ltd. J V Strips Ltd. Jindal Steel & Alloys Ltd. Lloyds Steel Inds. Ltd. Mahalakshmi Profile Ltd. Maitri Steels Ltd. Majestic Industries Ltd. Metalman Industries Ltd. Mohta Electro Steel Ltd. Monga Brothers Ltd. Mukand Vijaynagar Steels Ltd. N S L Ltd. [Merged] Orient Steel & Inds. Ltd. P M Telelinnks Ltd. Pasondia Steel Profiles Ltd. Pennar Industries Ltd. R M I Steels Ltd. Rajasthan Ambuja Inds. Ltd. Rajinder Alloys Ltd. Rohini Strips Ltd. Ruchi Strips & Alloys Ltd. S K Foils Ltd. Sail Bansal Service Centre Ltd. Shivalik Bimetal Controls Ltd. Singhal Strips Ltd. Steel Strips Ltd. Steelco Gujarat Ltd. Stelco Strips Ltd. Unison Metals Ltd. Vallabh Steels Ltd. Vardhman Industries Ltd. Venkateshwar Ispat Ltd.
Plant capacity: 150000 MT HR SS Coil/Annum, 150000 MT CR SS Coil/AnnumPlant & machinery: 1100 Crores
Working capital: -T.C.I: Cost of Project : 1402 Crores
Return: 44.00%Break even: 39.00%
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RIVETS (CLUTCH FACING/BRAKE LININGS)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A rivet is unthreaded, headed pin used to join two parts by passing the pin through holes in the parts and then forming a second head in the pin on the opposite side. Rivets are widely used for achieving a permanent mechanically fastened joint. Connection between metal parts are required in most applications, and are a critical part of every design. Rivets require that holes be made to receive them, which reduces that net cross section, and these holes must be very accurately aligned. In a riveted connection, joining permanently two plate-like members or rolled shape flanges. The connection may be subjected to tension tending to pull the members aparts or to shear the members either axially or transversely. The connection may also resist moments, perhaps created by eccentric loads. Torsional, twisting or tearing forces may also be applied. It is essential to determine the forces that act on a connection, both under normal loads and in extraordinary circumstances. A rivet comes as a circular steel rod with a forged head, the manufactured head, on one end. For use, it is placed red-hot into a hole conventionally 1/16 greater in diameter. The length of a rivet is the distance from the underside of the head to the end of the fresh rivet. The thickness of the material to be joined is the called the grip of the rivet. The length of the rivet to be used for a certain grip is given in tables. The rivet is then set by forging a field head onto it. Rivets can be used in any orientation; enough clearance must exist to set them properly. A riveted joint is quickly made, and is easy to inspect. For the connection of relatively thin members in steel construction, rivets were traditionally used. Such connections proved very reliable, giving excellent service. The overall fasteners market is estimated at about Rs. 28 bn. while the organized sector has a share of 65%, the balance of 35% is shared by unorganized sector and imports. The imports in 2006-07 were Rs. 8 bn, leaving Rs. 2 bn or 7% as the market for the unorganized sector in value terms. The market is heavily dependent on imports which have been growing at close to 28.5% in recent period. There is good future prospect for this industry. Few Indian Major Players are as under: Agarwal Bolts Ltd. G K W Ltd. Indian Steel & Wire Products Ltd. Precision Gears Ltd.
Plant capacity: 108000 MT/AnnumPlant & machinery: 17 Lakhs
Working capital: -T.C.I: Cost of Project : 78 Million
Return: 40.00%Break even: 62.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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