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Investment Opportunities & Business Ideas in Ghana, West Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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CEMENT WATER PROOFING COMPOUND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water seepage is a major problem in construction industries particularly when the buildings are constructed in the damped environment. A large number of water proofing compounds containing hydrophobic groups are used. Majority of such compounds block the pores at the outer surface but do not affect the pores inside. Due to percolation of water inside, the outer surface is ruptured in due course of time. Because of this, number of harmful ions enter inside and make the structure weak and less durable. Water proofing in buildings is the core requirement for the life of the buildings as well as the quality of the life of the occupants during and before construction we should take measures to the treatment process before construction it should be ensured that the water logging conditions of the site be treated by proper foundation design with adding chemicals to the footings concrete and maintaining proper slope and drainage of the ground area surrounding the building and preferably cavity wall construction be adopted to prevent dampness inside the building and while roof casting commercial grade calcium chloride should be mixed with the concrete which will give quick setting and water proofing qualities to the roofs and also if proper slope is provided during casting it will also help in the free flow of the storm water without any heavy terracing treatment Using of the cavity wall CC blocks for masonry purpose will also help in the good water proofing as well as less thick plaster on the wall sides which proves to be economic also other factors like Rain water pipes Etc should be diverted to storage tanks for water harvesting that will give us an additional advantage of saving water. Uses and Applications Cement water proofing compounds or water repellent agents are widely used in civil construction works. Water proofing compounds are used in the structural and industrial construction works to make them completely impervious to water and water vapour, whether or not the water is under pressure. Their wide range of uses and applications are as follows: Water proofing compounds are used as an important ingredient in the masonry works like dams, canals etc. Water proofing agents or water repellents is used in structural and industrial works. Market Survey Among the various varieties of cement, the most commonly used in India is the Ordinary Portland Cement (OPC), which is popularly known as grey cement. Though specialised varieties of cement are gaining popularity, currently their share in the total cement consumption is negligible. The extent of under development of specialised cement used in European countries use some form of construction chemicals, while, in India, the corresponding figure is only 4%. The Indian cement industry is highly fragmented with the top few accounting for more than 50% of the industry capacity. The rest is distributed among the large number of small players. The cement industry in India has come forward as the second largest in the world, showing a total capacity of around 230 MT (including mini plants). However, on account of low per capita consumption of cement in the country (156 kgs/year as compared to world average of 260 kgs) there is still a huge potential for growth of the industry. Few Indian Major Players are as Under: C I C O Technologies Ltd. Chembond Ashland Water Technologies Ltd. Chemicals & Plastics India Ltd. Ion Exchange Speciality Chemicals Ltd. Nalco Water India Ltd. P I B C O Ltd. Pidilite Industries Ltd. ?
Plant capacity: 3000 Liters /dayPlant & machinery: 24 Lakhs
Working capital: -T.C.I: 419 Lakhs
Return: 52.00%Break even: 33.00%
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ALUMINIUM INGOTS FROM USED BEVERAGE CANS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A beverage can is a metal container designed to hold a fixed portion of liquid such as a carbonated soft drink, alcoholic beverage, fruit juice, herbal tea etc. Beverage cans are made of aluminium (75% of worldwide production) or tin plated steel (25% worldwide production). Worldwide production for all beverage cans is approximately 52 billion units. Aluminium recycling is the process by which scrap aluminium can be reused in products after its initial production. The process involves simply re melting the metal, which is far less expensive and energy intensive than creating new aluminium through the electrolysis of aluminium oxide (Al2O3), which must first be mined from bauxite ore and then refined using the Bayer process. Recycling scrap aluminium requires only 5% of the energy used to make new aluminium. For this reason, approximately 31% of all aluminium produced in the United States comes from recycled scrap. Used beverage containers are the largest component of processed aluminium scrap, with most UBC scrap manufactured back into aluminium cans. Ingot and billet play an integral part in the production of many aluminium products. Plate, sheet, foil, wire, rod, and bar products are all produced by pressing or rolling ingot and billet. Ingot and billet are cast from molten aluminium. In the cast house, crucibles of molten aluminium empty their silvery liquid either directly into molds or into a holding furnace where the metal is kept molten at temperatures between 1,200 and 1,500 degrees Fahrenheit. Alloying elements are then added. Most metal is cast by the direct chill (DC) process, which produces huge sheet ingot for rolling mills, round log like billet for extrusion presses, or square billet for production of wire, rod, and bar. Advantages The recycling of aluminium generally produces significant cost savings over the production of new aluminium even when the cost of collection, separation and recycling are taken into account Over the long term, even larger national savings are made when the reduction in the capital costs associated with landfills, mines and international shipping of raw aluminium are considered. Aluminium recycling is economically beneficial to both the aluminium and recycling industry. The capital cost for the production of recycled aluminium is already recognized to be far lower than making new aluminium. The financial benefit has also spurred the development of the recycling program. The price of scrap aluminium has fluctuated in the market but its traditionally high value has generated enough income. Aluminium cans are the poster child of the recycling movement. This is by far the most valuable component in the solid waste stream. The aluminium can is also the most recognized recyclable item among household waste. The aluminium beverage can is 100 percent recyclable into new beverage cans indefinitely demonstrating recycling at its finest. Aluminium can recycling helps fund the entire collection system. The aluminium can is the only packaging material that more than covers the cost of collection and re processing for itself. It also helps subsidize the collection of other recyclable materials. Market Survey The worldwide capacity to produce alumina was placed at around 80 mn tonnes in 2007 and was slated to touch 100 mn tonnes in 2010. Alumina accounts for about 22% of the cost in the production of aluminium. India's share in world aluminium market is estimated at around 3%. India ranks fifth in bauxite production after Australia (62 mn tonnes), Guinea (17.50 mn tonnes), Brazil (16.20 mn tonnes) and China (10.75 mn tonnes). With a total output of 9.25 mn tonnes, the country contributes about 6% of the world's total production of 159 mn tonnes, India holds the fifth position in reserves base and is ahead of China with 2300 mn tonnes. India ranked seventh in alumina production with a total output of 3 mn tonnes, a share of nearly 5% of the global production of 61 mn tonnes. However, internationally, the pattern of consumption is in favour of transportation, primarily due to large scale aluminium consumption by the aviation industry. White goods account for nearly 5% of aluminium consumption in the country. The products include electric fans, air conditioners, refrigerators and coolers. The white goods industry uses both extruded products and flats. In the transportation sector, aluminium is used for panelling, floors and windows. So far, it is not used for structural parts and bodies of automobiles. An Indian car uses only about 54 kg of aluminium against a global average of 100 to 110 kg. This sets the high potential for growth with the increase in the automobile sector. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move.
Plant capacity: 1000 Kg /dayPlant & machinery: 109 Lakhs
Working capital: -T.C.I: Cost of Project : 298 Lakhs
Return: 24.00%Break even: 51.00%
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Aluminium Foil Container - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminum is the most widely used non ferrous metal and is extensively used in packaging materials. It is an excellent material for creating all types of containers. However, despite the fact that about seven billion aluminum foil containers are produced annually, most packaging engineers and packaging users know very little about the advantages that these containers bring to the packaging and food service industries. Aluminum foil containers are formed by combining mechanical and air pressure to force light gauge aluminum foil into a shaped die cavity. Esthetically appealing aluminum foil containers are ideal for table ready service after the container has functioned first as a package and a heating utensil. Foil containers also come in a variety of colors and special purpose coatings. Aluminium foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. Containers made from aluminium foil are the only containers that can be used in all types of ovens such as microwave, conventional, convection and broiler. Use & Applications Aluminium Foil Containers greatly used in day life,it also used in the kitchen, principally for the commercial preparation, packing and conveyance of food . Used in baking industry to contain food during the production and cooking phase. The food is subsequently conveyed and sold in the foil container. Aluminium foil containers are perfect for take home and delivery meals. Designed with a leak proof metal wall, they will not absorb moisture or grease, promoting freshness, increasing shelf life, and maintaining flavor. Then there is the added convenience – foil containers are rigid enough to transport and stack easily. Market Survey Aluminium one of the best material on Earth .Aluminium foil containers serve a number of markets. A wide range of container designs are available in the retail market. Baking pans, roasting pans, muffin pans, pizza pans, cookie sheets, carryout containers, etc., are widely available to the Indian consumer. Generally, these containers also come in a variety of sizes, depending on the specific consumer needs. Aluminium foil container growth has been over 40% in the past ten years. This rapid growth can be attributed, at least in part, to the U.S. consumer’s preference for easy to prepare foods, whether in the supermarket freezer or purchasing take home entrees or complete meals from restaurants and other retail outlets.
Plant capacity: 147,5000 NOS./dayPlant & machinery: 55 Lakhs
Working capital: -T.C.I: 2018 Lakhs
Return: 53.00%Break even: 21.00%
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Aluminium Conductors - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium Conductors (i) All Aluminium Conductors (AAC) (ii) All Alloy Aluminium Conductors (AAAC), and (iii) Aluminium Conductors Steel Reinforced (ACSR) are used in Transmission and Distribution system to carry the generated electrical energy from generating station to end user. The Electrical energy is normally generated at the power stations far away from the urban areas where the consumers are located. There is a large network of conductors between the generating stations and the consumer. The network is called the Transmission and Distribution system. The Transmission system is to deliver bulk power from power stations to the load centres and large industrial consumers beyond the economical service range of the regular primary distribution lines where as distribution system is to deliver power from power sector . Uses and Applications Aluminium has many advantages for electrical applications. It is lightweight, strong, corrosion resistant, and a highly efficient conductor (aluminium has twice the conductivity, per pound, of copper)—rendering it the material of choice for transmitting power from generating stations to homes and businesses. It is also infinitely recyclable, making it a perfect fit for today’s environment. In 2010, electrical market applications rose 13.1 percent, to 1.472 billion pounds. Shipments of ACSR, bare cable, and insulated wire and cable products totaled 631 million pounds, off 11 million pounds from the previous year. The North American electrical market was the fourth largest for aluminium, accounting for 7.3 percent of all aluminium shipments during the year. Market Survey India is a big aluminum producer in the world. It also houses a number of aluminum plants which includes aluminum smelting plants, aluminum extrusion plants, alumina refineries, FRP plants, wire rod plants, and aluminum foil plants. India holds the rank of the eighth biggest primary aluminum producer in the world. Following Australia, Guinea, Brazil, and Jamaica, India ranks as the fifth biggest alumina producer in the world. The aluminum production of the country represents approximately 5% of the overall amount of aluminum produced in the world. The country is also a big storehouse of bauxite reserves and the bauxite reserves of the country are projected to remain for more than 350 years The market for power conductors is set to boom in the XII Plan period thanks to a much higher power transmission outlay. With private sector companies lending a supporting hand in mega transmission lines, demand for power conductors is expected to soar. Aluminum conductors have been successfully utilized in the electrical industry for over 100 years. Electricity is transmitted from the utility power plant to point of use meters using aluminum wiring almost exclusively. The Indian market for power conductors is by and large an organized one, with three players dominating the market. Sterlite Technologies Ltd is by far the industry leader, followed by Apar Industries Ltd and Diamond Power Infrastructure Ltd. These three companies together account for 70 per cent of India's power conductor market, with the remaining 30 per cent shared by a large number of smaller players spread nationwide. As of today, the power conductor market is estimated at some 5,600 crore. Few Indian Major Players are as Under:- Aluminium Industries Ltd. Apar Industries Ltd. Aravali Infrapower Ltd. Birla Ericsson Optical Ltd. C M I Ltd. Cable Corpn. Of India Ltd. Central Cables Ltd. Concepta Cables Ltd. Crystal Cable Inds. Ltd. Cybele Industries Ltd. Diamond Power Infrastructure Ltd. East India Udyog Ltd. Finolex Cables Ltd. Fort Gloster Inds. Ltd. G R Cables Ltd. G T C L Mobile Com Technology Ltd. Galada Power & Telecommunication Ltd. Gammon India Ltd. Gem Cables & Conductors Ltd. Gujarat Optical Communication Ltd. Gujarat Telephone Cables Ltd. Gwalior Transmission System Ltd. H G S (India) Ltd. Haryana Telecom Ltd. Hindustan Cables Ltd. Hindusthan Vidyut Products Ltd. Hirakud Industrial Works Ltd. Incab Industries Ltd. Indo Power Cables Ltd. Industrial Cables (India) Ltd. Kei Industries Ltd. Lunkad Aluminium Ltd. M P Telelinks Ltd. Madhya Pradesh Electricals Ltd. Marine Cables & Wires Pvt. Ltd. Murarka Cables & Conductors Ltd. Nicco Corpn. Ltd. Nicco Corporation Ltd. [Erstwhile] Nicco Industries Ltd. Omega Cables Ltd. Opal Industries Ltd. Optel Telecommunications Ltd. Paramount Communications Ltd. Paramount Wires & Cables Ltd. Pashupati Cables Ltd. Pawan Power & Telecom Ltd. Pennar Aluminium Co. Ltd. Plasmac Machine Mfg. Co. Ltd. R P G Cables Ltd. R R Kabel Ltd. S G N Telecoms Ltd. Savant Infocomm Ltd. Shashi Cables Ltd. Skytone Electricals (India) Ltd. Smita Conductors Pvt. Ltd. Spectra Punjab Ltd. Sterlite Technologies Ltd. Sterlite Telecom Ltd. Sterlite Telelink Ltd. Tamilnadu Telecommunications Ltd. Telelink Nicco Ltd. Telephone Cables Ltd. Torrent Cables Ltd. Torrent Cables Ltd. Traco Cable Co. Ltd. U M Cables Ltd. Uniflex Cables Ltd. Universal Cables Ltd. Upcom Cables Ltd. V H E L Industries Ltd. Vimal Flexsol Ltd. ?
Plant capacity: 4 MT/DayPlant & machinery: 93 Lakhs
Working capital: -T.C.I: Cost of Project : 393 Lakhs
Return: 37.00%Break even: 37.00%
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Tissue Paper - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Paper is one of the necessities of civilization and it is almost impossible to imagine the continuance of a world without the printed books and newspapers. People require paper to meet the basic needs of modern life because it has many diverse uses. Modern paper is made from cellulose derived from a limited numbers of plants, the fibres being mixed with sufficient water to render possible formation of a continuous sheet of paper of uniform thickness. Paper spread from China through the Middle East to medieval Europe in the 13th century, where the first water powered paper mills were built. In the 19th century, industrial manufacture greatly lowered its cost, enabling mass exchange of information and contributing to significant cultural shifts. In 1844, Canadian inventor Charles Fenerty and German F.G. Keller independently developed processes for pulping wood fibers. Vegetable fibres of all kinds may be converted into paper among the various types of paper serving different end uses. Tissue paper is a lightweight paper or, light crêpe paper. Tissue can be made both from virgin and recycled paper pulp. Tissue and Airmail papers are required for very specific purposes. Wipes, kitchen towels, handkerchiefs, facial tissues, household towels, napkins, products for industrial use, etc. Some tissue paper products, in particular kitchen towels and napkins, are sometimes put in contact with food by end users. These products exhibit the typical characteristics of tissue paper, such as softness, high absorption capacity and limited structural strength. Uses & Application Tissue paper is used in a wide variety of arts and crafts. It is used in college, mosaics, stamping, gift wrapping, papier mâché, ornaments, garlands, paper flowers, paper sculpture. Some tissue paper is guaranteed not to bleed, and some is designed to bleed so that water can be applied and the color used to create artistic effects. Tissue paper is often used for direct inside part wrapping as in the jewellery, liquor, fruit and florist trades, various other tissue papers are used for specific purposes. Napkins are manufactured from Tissues. Paper Napkin age becoming popular with catering Industry due to its manifold uses. These are absorbent, hygienic light and can be had with attractive printing. Facial Tissue paper though recently introduced in Indian market is fast becoming popular with the public Facial tissue is fast becoming popular with the public due to its lightness, absorbent, hygienic and handy in nature. Toilet tissues are becoming immensely used for sanction by almost all the big hotels, restaurants, cinema & houses etc. Market Survey The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. It is constituted broadly of 30% of cultural papers (writing and printing), 14% of newsprint, and the balance of kraft and packaging paper including paperboards. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonne. It is expected to expand to 9.2 mn tonne in 2010 to 11.However, despite all the announced capacity expansions, India would still have a supply gap in 2010. The Indian market is today growing at three times the rate of the global average. India's paper industry plans to invest USD 2.5 bn in the next two three years to add 2 mn of paper and paper products production capacity. It will also help in improving cost competitiveness. The domestic demand for paper is growing at around 8% for the last couple of years in line with GDP growth. However, the per capita consumption in the country is only 8 kg a year. As a result of this low base, the long term growth prospects are bright. The government's thrust on education and special schemes are expected to help the industry in future. Financials & Comparison of Major Players/Companies Orient Paper & Inds. Ltd. Pamwi Tissues Ltd. Premier Tissues India Ltd. Tainwala Healthcare Products Pvt. Ltd.
Plant capacity: 6 MT/DayPlant & machinery: 53 Lakhs
Working capital: -T.C.I: Cost of Project : 347 Lakhs
Return: 29.00%Break even: 60.00%
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Deck Wood (Wood and Plastic Composite) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Wood plastic composite products is a new type composite material booming in recent years, refers to the use of polyethylene, polypropylene and polyvinyl chloride, etc. It is mainly used for building materials, furniture, logistics, packaging and other industries. According to the plastic material, there are mainly PVC wood products, PE wood products, HDPE wood composite products etc. Wood plastic composites (WPCs) are composite materials made of wood fiber/flour and thermoplastic(s) (includes PE, PP, PVC etc.).Chemical additives, as a third composition component, are practically invisible (except mineral fillers and pigments, if added) in the composite structure. They provide for almost complete integration of polymer and wood flour (powder) while facilitating optimal processing conditions. In addition to wood fiber and plastic, WPCs can also contain other ligno cellulosic and inorganic filler materials. WPCs are a subset of a larger category of materials called natural fiber plastic composites (NFPCs), which may contain no cellulose based fiber fillers such as pulp fibers, peanut hulls, bamboo, straw, digestate, etc. Plastic lumber products began appearing in Indian markets in the late 1980s. Its development was stimulated both by the rising volume of largely un recycled plastic waste for which uses were needed as well as by increasing consumer interest in more durable, lower maintenance outdoor products such as decking and fencing. The major selling points for composite lumber are that it is free of potentially hazardous chemicals, and made largely from long lasting, low maintenance, recycled materials. It is, often promoted as an environmentally preferable or green alternative to other decking materials. In this paper we examine the performance of wood plastic composite (WPC) decking and its environmental properties. Uses & Application Wood plastic composites are still new materials relative to the long history of natural lumber as a building material. The most widespread use of WPCs in North America is in outdoor deck floors, but it is also used for railings, fences, landscaping timbers, cladding and siding, park benches, molding and trim, window and door frames, and indoor furniture. Wood plastic composites were first introduced into the decking market in the early 1990s. Manufacturers claim that wood plastic composite is more environmentally friendly and requires less maintenance than the alternatives of solid wood treated with preservatives or solid wood of rot resistant species. These materials can be molded with or without simulated wood grain details. Market Survey Wood Plastic Composites (WPCs) are defined as composite materials that contain thermoplastics and wood in various forms. Mostly, either the polymer or the fiber, or both, can come from recycled materials. Because of the limited thermal stability of wood, only plastics that can be processed at temperatures below 392 degrees Fahrenheit are used in WPCs. The average product carries about 50% wood, generally in particulate form, such as wood flour or very short fibers. WPCs represent one of the rapidly growing markets within the plastics industry. Double digit growth is expected through 2011 for WPCs used as replacement for treated wood in building products and related applications. However, WPC lumber will see much faster growth through 2011, posting gains of 14.3% pa to reach US$2.6. Composite lumber demand will be fueled by strong demand in decking applications. In addition, rapid growth in windows and door applications, as well as smaller niche end uses (porches, site and leisure furniture) will support demand going forward. Among the major product categories window and door applications for WPCs are anticipated to post the most rapid gains through 2011. As with other applications, WPC window and door components are making inroads because of their lower maintenance requirements, durability in exterior applications and similarities to wood. Decking applications are projected to see strong gains through 2011, continuing to increase its relative share of the composite and plastic lumber industry.
Plant capacity: 5 MT/DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: Cost of Project : 382 Lakhs
Return: 29.00%Break even: 56.00%
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Starch & Starch Derivatives (Starch, Glucose, Maltodextrin, High Maltose Syrup & Powder, Dextrose Monohydrate, Dextrose Anhydrate & Sorbitol)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Maize (Zea mays) is classified into dent, flint, waxy, sweet and pop corn categories. Dent corn also known as field corn, containing both hard and soft starch, becomes indented at maturity. Flint corn having hard, horny, rounded or short and flat kernels; with the soft and starchy endosperm is enclosed by hard outer layer. Both of these varieties are used for industrial purposes. Popcorn has small pointed and rounded kernels with very hard endosperm which on exposure to dry heat popped or evereted by the expulsion of the contained moisture and forming a White starchy mass many times the size of the original kernel. Sweet corn is distinguished by kernels containing a high percentage of sugar in the milk stage and therefore suitable for table use. Indian maize has white, red, purple, brown or multicoloured kernels and is characteristically dent corn. The dent corn is useful for starch processing by wet milling method. Among all cereals, maize occupies the fifth largest in area, fourth largest in output and third largest in yield. India is the tenth largest producer with a production of 11.10 mMT from an area of 6.6 million ha. The average yield in India is 1.77 MT/ha which is very low as against 7 MT/ha in temperate areas of developed economies and 3.8 MT/ha of global average. USES Maize starch chemical formula (C6H10O5)n also know as Corn starch or flour is a fundamental ingredient in most of the packaged food and industrial products; it is extracted from the corn kernel and has a distinctive appreance and feed. Maize starch in natural ,modified, pregeletanised and dextrinised forms provides viscosity, texture and other desired properties to all types of food & paper, products from canned chilled frozen to microwaveable goods, dry mixes and extruded snacks. Practically every industry in existence uses starch or its derivatives in one form or another. Market Survey Starch is not an uniform commodity, however. It is a heterogeneous commodity used in the manufacture of myriad food and non food products. Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. If the kind of starch they require is not available, then starch may undergo further processing and modification. The demand for modified starch is increasing rapidly but is still far below that of native starch (also called primary starch) in developing countries. Further, starch quality may be affected by post harvest practices. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. The quantity of starch consumed in food and non food products in a country is closely associated with the level of economic development and income of that country. As per capita incomes rise, consumers demand a more varied set of food and manufactured products that use starch in their making. Thus, there is a close and positive relationship between income and quantity of starch demanded. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. [Merged] E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. [Merged] Jayant Vitamins Ltd. K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. [Merged] Cost Estimation Capacity Maize Starch : 100 MT/Day Liquid Glucose : 50 MT/Day Malto Dextrin Syrup : 20 MT/ Day Malto Dextrin Powder: 10 MT/ Day Dextrose Monohydrate: 50 MT/ Day Dextrose Anhydrous: 30 MT/ Day Sorbitol : 50 MT /Day Cattle Feed as By Product :150 Mt/ Day
Plant capacity: -Plant & machinery: Rs.145 Crores
Working capital: -T.C.I: Cost of Project : Rs.213 Crores
Return: 44.00%Break even: 31.00%
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Starch & Allied Products from Maize with Co Generation Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Maize is third important cereal/crop after wheat and rice and has a great potential of processing due to its high nutritive value and commercial uses. Maize (also known as corn) is common name for a cereal grass widely grown for food and livestock fodder. The major maize growing states are Uttar Pradesh, Bihar, Rajasthan, Madhya Pradesh, Punjab, Andhra Pradesh, Himachal Pradesh, West Bengal, Karnataka and Jammu & Kashmir, jointly accounting for over 95% of the national maize production. Maize ranks with wheat and rice as one of the world’s chief grain crops. Starch is produced from maize than any other crop. Starch is a naturally occurring biodegradable polymer and readily available from agriculture. It is widely used in food and non food applications and isolated from crops such as maize, potatoes, tapioca, rice and wheat. Starch is therefore an inexpensive and commodity material. For packaging use however, dry starch is not thermoplastic and its granular form is unsuitable for most uses in the plastics industry, mainly due to processing difficulties during extrusion or injection moulding. Uses Maize starch is used in the textile industry as an adhesive to strengthen yarn and to improve its resistance to abrasion during weaving. It is used in finishing changing the appearance after it is bleached, dyed and printed. It is used in printing of textiles to increase the consistency of the printing paste. It is used for glazing and polishing sewing thread. It is used as a thickener in improving the texture of many foods. Texture is a major factor in the acceptability and palatability of most food products. It is used for thickening sauces, gravies, puddings and pie fillings. Maize starch makes hard wheat flour softer, which is preferred for cakes. Cornstarch is used to give strength to ice cream cones and sugar wafer shells. It is used as an inert ingredient in baking powder and in salad dressings. In paper industry it is used to increase paper strength, to increase stiffness and rattle of paper. Drugs and medicine are taken in small but accurate dose. This is done by their administration in the form of pills, which contain fillers. Starch is preferred because it is bland, odourless and easily capable of digestion. Starch is also used in foundry industry. The major use of raw starches as abrasives is in corrugated boards, laminated paperboard etc. Market Survey Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. Demand for starch is high from varied users like food, pharmaceuticals, textiles, paper, packaging etc. The demand is likely to increase to 186 lakh MT by 2013 2014. The trends in India indicate that coarse cereals are now increasingly used as industrial products such as starches. Efforts are required to develop high yielding varieties of coarse with desired characteristics for different uses and to explore new food uses. The growth of glucose industry is also understood to have grown more or less at the same rate. Further the capacity utilization on an average is also under stood to be at around 45% in case of glucose industry. With the increasing demand and with increasing capacity utilization, it is expected that the glucose production would also increase substantially in the future and thereby it would contribute to the demand for starch as well in the future. With such a growth, the demand for liquid glucose is also simultaneously increasing which account for a major consumption in the industry. There is larger amount of raw material available in India, which can exploit by manufacturing different available product in the maize. All the products manufactured from maize are food base product so it has very good market demand now as well as it will be stay in future also due to rapid population growth. As a whole the project is good one. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. ? Cost Estimation Capacity Starch : 100 MT/Day Dextrose Monohydrate : 13 MT/ Day Dextrose Anhydrous : 10 MT/ Day Sorbitol : 17 MT /Day Vitamin C : 0.5 MT /Day Gluten Feed : 22.50 MT/ Day Germ Oil : 10.00 MT/ Day
Plant capacity: -Plant & machinery: Rs.1029 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.2807 Lakhs
Return: 52.00%Break even: 30.00%
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Pre Laminated Particle Board - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Particle board is a classic wood based panel, made from high quality particles of wood / bagasse. It is a low – density board with density range from 650 kgs to 750 kgs per cubic meter. Particle board Plants are specially designed to produce an effective alternative for wood based panel products. The Plant utilizes low cost agri wastes resulting in a high quality & versatile panel product with virtually unlimited applications. Particleboard is accepted universally. The extensive range of Pre Laminated Boards is a remarkable for its superior quality, extraordinary finish and durable characteristics all over the globe. These are manufactured using décor paper which is impregnated with melamine and is machine pressed onto both surfaces of the particle board, under a controlled temperature and pressure. As a result, these boards boast of a virtually imperishable permanent bonding between the board and the laminate. The range is in compliance with as the Indian specifications (BIS), as well as with the rigid German DIN, British and American Standards. Advantages Easy to clean and maintain, Consistent quality, Adherence to international standards, Economical board sizes resulting in minimal wastage, Excellent acoustic properties, High bending strength, Excellent machinability, Saves both time and labour, The widest spectrum of applications, Free from warpage and peeling of laminates, Easy to install, Ready to use etc. Applications Building and Construction, Panel doors and flush doors, Flooring, Partitioning, Wall paneling, false ceiling, Exhibitions and many more… Market Survey The average product carries about 50% wood, generally in particulate form, such as wood flour or very short fibers. Pre Laminated Particle Board represents one of the rapidly growing markets within the plastics industry. The demand for Pre Laminated Particle Board and plastic lumber is projected to advance about 10% pa through 2011 to US$5.4 bln. These alternative lumber materials are expected to continue to penetrate the building materials market at a rapid pace, particularly in decking applications. Few Indian Major Players are as under: Archidply Industries Ltd. Bajaj Eco Tec Products Ltd. Ecoboard Industries Ltd. Feroke Boards Ltd. Genus Paper Products Ltd. Jolly Board Ltd. Kitply Industries Ltd. Novopan Industries Ltd. Nuboard Manufacturing Co. Ltd. Rushil Decor Ltd. Sanathnagar Enterprises Ltd. Shapoorji Pallonji & Co. Ltd. Shirdi Industries Ltd. Western India Plywoods Ltd.
Plant capacity: 500 Nos. / DayPlant & machinery: Rs. 536 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 967 Lakhs
Return: 39.00%Break even: 48.00%
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Sorbitol - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbitol is one of many sugar alcohols found in nature that gets metabolized slower in our bodies than other normal dietary sugars. Also known as glucitol, sorbitol is a result of the hydrogenation of the aldehyde moiety of glucose, giving glucose a terminal hydroxyl group. This is significant in its pharmacology and lower caloric yield. Sorbitol is low caloric refined sugar alcohol, which is produced from dextrose. Chemically it is hexahydric alcohol and is also known as hexatol, D Glucitol and D Sorbitol. Chemically, Sorbitol is a hexitol, C6H14O6, found in nature as the sweet constituent of many berries and fruits best known from Sorbus aucuparia (Rowan or European Rowan) from which it was isolated for the first time in 1872. Sorbitol is today commercially produced from starch by enzymatic hydrolysis and catalytic hydrogenation. It has wide applications as a sweetener and humectant. Sorbitol has a smooth mouth feel with a sweet, cool and pleasant taste. It shares many applications with propylene glycol and glycerine and glycerine provides hard competition in the market for humectants. Sorbitol acts as a crystallization modifier or inhibitor; it can prevent syrups from forming crystals of sugar. It is used to add body and viscosity to mixtures, and can protect against damage from freezing (cryoprotectant) and drying. Applications & Uses Sorbitol, together with other polyhydric alcohols such as glycerol, is one of the ingredients in alkyl resins and rigid polyurethane foams manufacturing. In tobacco industries, sorbitol may give mild effect in sniff, good humectant agent, and avoid acrolein formation which formed in burned glycerine. Sorbitol is used as softener and colour stabiliser in textiles and as softener in leather industries. Sorbitol sweet tastes form a viscous solution, stabilises moisture, possesses bacterio static property and is generally chemically inert. These features and properties make sorbitol an ideal and preferred ingredient in many products. It is being used by pharmaceutical industry, tooth paste manufacturers, food products industry, Oral Hygiene, Skin Cream and Cream Foundation, Textiles, Tobacco, Confectionery, Cosmetics, Emulsion, Diabetic Diets and many others. The increasing use of sorbitol in various end uses has made many big manufacturers to take interest in manufacturing of this. Looking to the trends the world economy. Market Survey Sorbitol is an organic chemical, having varied end uses. It is edible, non crystalline, odorless, white powder and having sweet cooling taste. It is highly soluble in water and slightly in methylalcohol. Sorbitol solutions are high stable. It is marketed mostly in the form of 70 per cent solution. The process involved is very simple, raw materials are indigenously available, technical knowhow is easily available and all these make the project very attractive one. An attempt is made here to study the state and structure of the industry. It is felt that sorbitol will have a very good future. The demand for sorbitol would depend upon the development of its end uses and the shape these end uses industries are likely to take in the future. Pharma and the dentifrice sector are expected to continue dominating the market for sorbitol. A newly developing outlet for sorbitol is its use in producing clarifying agents for polypropylene. Clarifying agents enable polypropylene to substitute for higher cost polymers in food packaging, drinking cups and house wares. Demand for transparent packages and resin moldings are increasing worldwide. Few Indian Major Players are as under: Amaravati Agro Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Jayant Vitamins Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd.
Plant capacity: 47 MT/DayPlant & machinery: Rs. 869 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1235 Lakhs
Return: 26.00%Break even: 41.00%
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