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Investment Opportunities & Business Ideas in Ghana, West Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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MAIZE PROCESSING (Maize Starch, Liquid Glucose, Gluten, Dextrose) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

PRODUCT PROFILE The maize also called "Corn or Indian Corn" is widely cultivated in India; Maize ranks high among the four or five principal cereal crops of the world. Maize is utilized in more diversified ways than any other cereal. Starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, paper, hotels and restaurants, etc. The other products include Gluten, Germ, Fiber (husk) and Corn Steep Liquor. Gluten has great demand in animal feed industry because of its high protein content (70%). Germ is expressed to extract germ oil which is low cholesterol containing edible oil. Fiber, mainly the husk, is used by animal feed manufacturers. It has demand in wet form itself for animal feed. Corn Steep Liquor is one of the substrates for culture media for manufacturing of antibiotics and other microbial production systems. Applications Besides food, maize and maize products have numerous industrial uses such as in adhesives, explosives and soaps, and for textile sizing, etc. Maize starch is employed in the manufacture of asbestos, ceramics, dyes, plastics, oil cloth, linoleum, paper, and paper boards, and in textiles, mining, deep oil drilling, and cosmetic and pharmaceutical industries. The derivatives of maize starch include glucose or corn syrup, corn sugar, dextrin, and industrial alcohol, which is employed in different industries. The grain is used for making various alcoholic beverages. Corn oil obtained from the embryo (i.e. young plant in its earliest stages of development) is used in paints, varnishes, rubber substitutes and as a cooking medium. Maize starch is extensively used as a sizing material in the textile and paper industries. In the food industry, it is used in the preparation of pies, puddings, lad dressings and confections. The further use of the products of maize are Dextrose (used in baking, beverage and canning industries), Maize Starch Syrup (used in the food processing industry, chiefly in confectionery), Pop corn and the various by products of maize are maize oil, seen, steep water etc. Global demand The viability of a maize processing plant depends upon the availability and uninterrupted supply of raw material to the unit. On an average, a unit with a crushing capacity of 100 MT/ day will require about 30000 MT of maize per year (assuming 300 days of operation of the plant). Hence, the availability of raw material is one of the important considerations in deciding the location of maize processing unit. Maize is the most widely grown crop in the Americas with 332 million metric tons grown annually in the United States alone. Approximately 40% of the crop 130 million tons is used for corn ethanol, transgenic maize (Genetically Modified Corn) made up 85% of the maize planted in the United States in 2009. While natural maize varieties grow to 12 meters (39 ft) tall, most commercially grown maize has been bred for a standardized height of 2.5 meters (8.2 ft). Sweet corn is usually shorter than field corn varieties. The starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, paper, hotels and restaurants, etc. The Starch industry in India is thus poised to rapid strides once again keeping behind the impacts of the global recession during recent years. The target of indigenous production of over 6 million MT will require the Indian Starch industry to increase their production during the next ten years. To meet the growing demand, per hectare yield of maize is estimated to rise to 2.36 MT as against 1.7 MT currently by the end of 2020. Therefore the scope for this product is very bright. An entrepreneur venturing into this project will find it very lucrative. Cost Estimation: Capacity: 200MT Maize processed/day Starch 133 MT/day Glucose 20 MT/day Gluten 18 MT/day Germ 8 MT/day Fiber 4MT/day Steep Water 12MT/day
Plant capacity: -Plant & machinery: 3175 Lakhs
Working capital: -T.C.I: 7310 Lakhs
Return: 33.00%Break even: 40.00%
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Paper Plate with Silver Lamination - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Economic growth in India is increasingly supported by robust industrial growth. Paper Product Sector is one of the relatively lesser known but significant sectors that support almost all industrial activities. However, not withstanding its importance and size, it has traditionally not been accorded the attention it deserves as a separate sector in itself. Paper crockery such as paper cups, saucers, napkins, paper plates is finding extensive usage these days for serving eatables in parties, functions and social gatherings. Paper plates are most commonly used is disposable crockery in India. Paper plates, cups and saucers are made from mill board, grey board, Kraft paper, grease proof paper and other forms of paper boards made out of paper forming materials. The paper industry encompassing pulp, paper, paperboard and newsprint is one of the industries of basic importance to the country. Applications The specific uses of paper plates for serving food articles in parties and social gatherings are due to the following: 1. The paper plates are odourless and tasteless and do not contaminate the eatables. 2. The bacterial contamination is nonexistent as the paper plates are used only once. Another reason is that germicides and fungicides are used during paper manufacturing process which keeps the bacterial count as low as possible. 3. They are made of chemical, which are non poisonous in nature. 4. Adhesives if employed are free from toxic odors or injurious substances. 5. Paper plates do not lose their stability, colour or shape at varying weather conditions or moderating hot or cold temperatures. 6. They are cheap as compared to glass or porcelain crockery and free from any breakage loss as such. Paper plates are commonly available in 10,8 & 6 sizes and in attractive prints. Manufacturing Process Process: Put printed sliver lined paper rolls in the roll strand and controlled the roller speed by rotary reduction gearbox. Set the size of the plate diameters and fit punching die on the press, start punching machine according to fitted liver press to produce paper plates with proper form. Now products are formed. There is production of 80 to 90 kg of paper plates from 100 kg of paper. Check the quality of the paper, pack it and sell it in the market. The average weights per 100 plates available in the market areas under: Weight of 100 paper Plates Size 800 gm 10 The paper are labeled and marked as desired for marketing. Market Scenario The plastic products which were called White Revolution twenty years ago not only brought people convenience but also create White Pollution that is difficult to eliminate today. The plastic products are difficult to be reclaimed and can produce deleterious gases; they also cant degradable and can spoil contracture of soil when they are buried. So, in today’s world, in spite of using plastic plates, extensive uses of paper plates for serving eatables in parties & social gatherings paper plates have other market requirements during general functions, paper plates are used. Paper plates are required in large quantities by the caterers of railways and other establishments. Paper plates have the special characters of good shape, sanitation, oil preventing and temperature resisting, it also degradable, innocuous, flavorless, unpolluted. Paper dish wares and kitchen wares were accepted by people quickly as soon as it entered market. The demand for paper plates is likely to grow substantially in future both in urban as well as rural areas. Paper plates are produced from paper boards classed in the category of industrial paper. It has been estimated that demand for boards and industrial paper could be as high as nine per cent compared with five per cent now. ?
Plant capacity: 40000 Nos/day Plant & machinery: 4 Lakhs
Working capital: -T.C.I: 40 Lakhs
Return: 46.00%Break even: 48.00%
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Extraction of Ultra Pure Silicon from Rice Husk Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Profitability Ratios

Profile Rice husk ash is a unique source of high grade amorphous silica. The silica present in rice husk, being of biogenic origin, is inherently amorphous. Amorphous silica obtained from rice husk is chemically active and hence a very useful product. At higher temperatures, it undergoes a phase change resulting into crystalline forms of silica The silica precipitation technology is a novel method for silica precipitation where the chemicals used are regenerated making it a closed loop operation. Successful studies for extraction of silica on laboratory scale, which meet the industrial requirements, have been carried out. Also studies are being carried out for suitable application of the undigested ash obtained after extraction, in water treatment plants with or without further improving the activated carbon content of the ash. 70% conversion is achieved on ash basis and around 90 to 95% on silica in ash basis. Properties of Silicon Property - Value Crystal structure - Diamond cubic Atomic weight - 28.085 Melting point °C - 1410 Boiling point °C - 2355 Vapour pressure; Pa at 880°C - 1.33 X 10-8 Density gm/cm3 at 25°C - 80 Critical temp °C - 2339 Process of extraction 1. Digestion: This involves the digestion of the rice husk ash with caustic at specific conditions. In this process the silica in the ash is gets extracted with caustic to form sodium solution. After the completion of the digestion the solution is filtered for the residual undigested ash present in the solution. The clear filtrate is taken for precipitation. 2. Precipitation: This step involves precipitation of silica from the sodium silicate solution. Carbon dioxide at a specific flow rate is passed through the silicate solution at design conditions. Continuous stirring is employed during the operation. The precipitated silica is filtered, washed with water to remove the soluble salts and dried. The filtrate containing sodium carbonate is taken for regeneration. 3. Regeneration: Regeneration is the step where calcium compound reacts with the sodium carbonate to form calcium carbonate and sodium hydroxide. The resulting solution is filtered to remove the solid calcium carbonate and aqueous sodium hydroxide is used for digestion again. The calcium carbonate is washed with water and dried. The dried calcium carbonate can be either calcined to get calcium oxide, which is reused, for regeneration or the calcium carbonate is sold and fresh calcium hydroxide is used for regeneration which gives an option of one more value addition. 4. Production of Ultrapure Silicon A chlorine based system is used in the method of transferring silicon from SiO2 to polysilicon. The process is flexible enough to allow the use of chlorine as the halide conversion medium by modifying the process, hydrogen, argon and a silicon chloride containing gas are injected into inductively coupled plasma operating at a temperature of approximately 2500°C. Under these conditions, the silicon chlorides decompose to silicon, chlorine, and possibly hydrogen ions, and the gaseous product flows into a baffled cold trap held at approximately 1500°C. by resistance heating. The Si ions react with electrons from the ionized hydrogen gas to form molten silicon metal condensate that can be vacuum cast into polysilicon ingots. The hot chlorine laden gas is drawn from the cold trap and pushed through a fluidized bed at approximately 1200°C, containing silica (SiO2) particulate. Prior to the injection of the hot chlorine gas, the silica particulate is pre heated in a dryer to approximately 1000°C. A small amount of hydrogen is required in the fluidized bed in order to facilitate the formation of HCl gas and begin the reaction: 4HCl + SiO2 ?2H2 O + SiCl4 Additionally, some SiCl3 H will be formed by the reaction: HCl + SiCl4 ? SiCl3 H + Cl2 Si + HCl ? Applications of Pure Silicon Silicones have a wide range of application because of their excellent properties of thermal stability etc. They find wide application in adhesive, lubricants, protective coatings and mold release agents manufacturing. They are widely used as from stabilizers for poly methanes, diffusion, pumps antifoaming agents for liquid, textile finishes. Silicones also find application in manufacturing of weather proofing concretes. Silicon is used in the aluminium industry to improve castability and weldability, not to add strength as noted in the text. Silicon-aluminium alloys tend to have relatively low strength and ductility, so other metals, especially magnesium and copper, are often added to improve strength. Silicon resins are widely used as coatings, moulding compounds, laminates sealants, room temperature curing cements for electrical insulation, impregnating electric coils, bonding agents and vibrating damping devices. Semiconductor grade silicon is used in the manufacture of silicon chips and solar cells. Fumed silica is used as filler in the cement and refractory materials industries, as well as in heat insulation and filling material for synthetic rubbers, polymers and grouts. Silicon rubbers are versatile materials, which find application in a wide variety of products. It is also used in medical devices used within the body (surgical).
Plant capacity: 300 Kg/dayPlant & machinery: 246 Lakhs
Working capital: -T.C.I: 557 Lakhs
Return: 39.00%Break even: 46.00%
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Maize Wet Milling Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Maize is third important cereal/crop after wheat and rice and has a great potential of processing due to its high nutritive value and commercial uses. Maize (also known as corn) is common name for a cereal grass widely grown for food and livestock fodder. Maize ranks with wheat and rice as one of the world’s chief grain crops. Starch is produced from maize than any other crop. Maize is the most important raw material for industrial starch. Other products are germ; corn gluten and fiber. There is basic series of dry milling or wet milling process required for getting optimum quality products. Both the milling processes have merits and demerits of the quality of products and cost effectiveness. In case of wet milling there is series step for cleaning, steeping wet grinding centrifuging, drying and packaging. The whole wet milling process required large amount of demineralized water. There is also larger amount environmental pollution problem, which should be neutralized by preliminary treatment to get neutral effluent. There is larger amount of raw material available in India, which can exploit by manufacturing different available product in the maize. Manufacturing process technology is available in India, for the manufacturing of maize base products. Major plant and machineries are available in India. Few of them require to import. All the products manufactured from maize are food base product so it has very good market demand now as well as it will be stay in future also due to rapid population growth. As a whole the project is good one. Properties Starch: It is white, amorphous non crystalline powder, it can be acid hydrolyzed to form dextrose or it may be enzymatic hydrolysis to form dextrose. It is insoluble in water and forms irreversible gel in the hot water. It swells water at room temperature Zein/Maize Protein: White to slightly yellow powder; odorless, nontoxic protein of the prolamine class, derived from corn; contains 17 amino acids; tasteless; free of cystine, lysine, and tryptophane. A resinous material dispersible in water with neutral sulfonated castor oil; soluble in dilute alcohol; insoluble in water, dilute acids, anhydrous alcohol, turpentine, esters, oils, fats; d 1.226 Combustible. Germ: It is yellowish solid product & Content mostly total part as fat. Fiber: It is bright yellow crystal powder, ash content about 5% ? Applications Maize has several kinds of applications in the form of maize starch, maize fiber, germ, corn etc. Maize starch forms viscous, relatively short and opaque paste with cereal flavor. Its paste sets to stiff gels. It is widely used for thickening sauces, gravies, puddings and pie fillings. Maize starch finds numerous uses in the bakery industry for the production of cakes, cookies, in ice cream preparations etc. In Paper industry a large quantity of starch is consumed as a surface sizing agent, as a binder, as a paper coating agent etc. In textile industry, starch is used in sizing to strengthen the warp yarn, in finishing and changing the appearance of fabric after it is bleached, dyed or printed, in printing and increase the consistency of printing pastes. Also starch is used as a component in finishing agent to glaze and polish sizing thread. Maize Fiber can be used for the preparation of cattle feed production, manufacturing of non caloric high fiber food products, essential chemicals, vitamins and for making of natural food colour. Germ is used for making corn oil; maize (corn) protein is used for manufacturing of gluten, preparation of glutanic acid as well as other available amino acids. It may also be used for the protein substitute in the different food products. Market Scenario The production of maize is likely to go up by 19 per cent to touch 21 million tons in 2010 11. India is estimated to generate an annual demand of nearly 23 million ton of corn by 2011-12. According to Vision 2025, released on Thursday by Indian Maize Development Association (IMDA), India's demand for maize is likely to be 22.73 million tons in 2011-12, out of which 19.66 million tons would be for non-food uses like poultry and cattle feed. IMDA also said that total production of maize is estimated to rise to 42 million tons in 2025 from a projected 22 million tons in 2010, if the output increases by 6 to 7 million ton in every five year. India, Asia’s second-largest grower of corn after China, generally sells around two to three million tons of corn a year in global trade of about 90 million tons. Cost Estimation: Capacity : Maize Starch: 69300 MT/Annum Maize Zein/Protein: 5940 MT/Annum Maize Fiber Flour: 7920 MT/Annum Maize Germ: 7920 MT/Annum
Plant capacity: -Plant & machinery: 2531 Lakhs
Working capital: -T.C.I: Cost of project : 4639 Lakhs
Return: 46.00%Break even: 44.00%
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PET Bottle from PET Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile PET polyethylene terephthalate is a form of polyester or resin, clear and lightweight, non-reactive, economical, and shatterproof plastic used around the world as an excellent energy efficient packaging material. It is extruded or molded into plastic bottles and containers for packaging foods and beverages, personal care products, and many other consumer products. PET is the most recycled plastic worldwide. PET bottles/containers are popular for packaging sodas, water, juices, salad dressings, cooking oil, peanut butter, shampoo, liquid hand soap, mouthwash, pharmaceuticals, even tennis balls. Virtually all single serving and 2 liter bottles of carbonated soft drinks and water sold in the U.S. are made from PET. Special grades of PET are used for carry home prepared food containers that can be warmed in the oven or microwave. PET is a polymer of ethylene glycol and terephthalic acid. Pellets of the PET resin are heated to a molten liquid, which can be easily extruded or molded into almost any shape. Properties of PET • Very low moisture absorption • Excellent dimensional stability • High deflection temperature under load • Continuous working temperature up to 140 0C • Very high mechanical strength & stiffness • Good wear & tear resistance • Excellent electrical resistance & dielectric strength • Good resistance to chemicals, petrol, oil fats Uses and Applications PET is hygienic, strong, and resistant to attack by micro organisms, does not react with foods or beverages, and will not biologically degrade. Its safety for food and beverage use is recognized by health authorities around the world. But unlike glass, PET is extremely lightweight, simple to transport and won't break, which is why it is preferred for packaging many foods and beverages. PET, which is becoming increasingly popular, the size of the container produced ranges from 500 ml to 10000 liters. It is used for 1.5 litres thermally stable fruit juice bottle, in food and confectionery, filling liquors and wine, it can be used for pharmaceuticals and agrochemicals, it can be used for cosmetics. Some of the applications of PET bottles are: • Packaging Industry (Used for packing food stuffs, liquor, pharmaceuticals, pesticides etc.) • Electrical & electronic industry (capacitor lans, key tops for business machines, connectors, optical fiber, electrical iron components, head lamp reflectors, instruments housings, sockets, relays, plugs) • Irrigation (Sprinkler, nozzle for dip irrigation system, elbow joints, joints for hydraulic lines) • Domestic application (toothpaste tube shoulder, door handle, bath fittings) • Recreation, sports & games items • Building construction & furniture PET has been approved as safe for contact with foodstuffs and beverages by the FDA, Health Canada, the European Food Safety Authority and virtually every other health safety agency in the world. Market Survey The global demand for PET was growing fast over the last decade. The effect of the economic slowdown has adversely affected the consumption of various commodities in many countries globally. Hence, demand for PET has also slowed down over the past two years. The global PET market in 2009 was 15.3 million tons. As the economies recover from the slowdown, the consumption of commodities will rise again and the global demand for PET will grow at CAGR of 4.9% up to 2020.PET packaging has been doing very well as it offers the flexibilities of innovation, both in terms of pack design and size. Pepsi expects 15% reduction in the share of glass bottles from 65%. Likewise Coco Cola India is not far behind in lapping up the growth in the PET model. India produces around 500,000 tons of PET annually. The overall capacity of the industry is rated at about 650,000 tons per year. The application of PET resin for packaging is expected to grow in the coming years. Products like ketchup, beer and juices will be packed in PET made possible by hot fill and multilayer technology.
Plant capacity: 12000000 No.s/Annum, Size: 0.5, 1, 2 Ltrs CapacityPlant & machinery: 82 Lakhs
Working capital: -T.C.I: Cost of project : 231 Lakhs
Return: 43.00%Break even: 51.00%
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Goat Farming for Meat and Breeding - Cattle Breeding Farm, Fodder, Livestock Farming, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Goat is one of the world’s smallest domesticated livestock, have been actively managed for food and fiber earlier and longer than cattle and sheep. Goats can survive on bushes, trees, desert scrub, and vegetation that sheep and cattle are not able to consume. This dietary versatility and adaptability combined with a hardy constitution is what makes goats a primary livestock animal for most of the world. The goat; a mini cow is multipurpose animal to provide milk meat, hide, hair (fur) and manure for soil. In hilly areas goats are also used for hauling light load. Now in rural areas goat farming plays a vital role to solve unemployment. The economic return from keeping goats is high compared to other farming enterprises. Goats can reproduce under extreme conditions that would eliminate other species. They can live in hot, tropical climates as well as cool, temperate climates. They seem to be able to live and even flourish under desert conditions. These factors have made goats a very important domestic animal. Goat farming can be a profitable occupation of a farmer and can be fit well into mixed farming. Classification of Goats The wild goats have four species as follows Ibex (Capra ibex), Spanish Idex (Capra pyrenacia), Markhor (Capra falconeri), and Wild Goat (Capra aegarus). On the basis of body weight goat breeds in India can be broadly classified as large sized (Jamunapari, Beetal, Jhakarana), mediusm sized (Sirohi or Marwari/Golwadi, Zalabari, Kitchi, Surti, Sangamneri, Osmanabadi, Gaddi, Ganjam, Chegu) and small sized (Bengal types, Assam hill goat). The scientific name of domestic goat is Capra hircus aegagrius. Advantages of Goat Farming / Utility of Goats: • The goat is a multipurpose animal producing meat, milk, hide, fiber and manure. In hilly areas, goats are also used for hauling light loads. • Goats have very few demands of housing and management. They hardly need separate housing and happily share their homes with their owners or his other livestock. • Goats can be raised by landless agricultural labourers, ladies and children because they can thrive well on variety of leaves, shrubs, bushes, kitchen waste etc. • Goat farming can be a profitable occupation for a farmer and can fit well into mixed farming. • Goats are cheaper to maintain, easily available and have a friendly disposition. • Goats are capable of adapting to various agro climatic conditions ranging from arid dry to cold arid to hot humid. They can be raised in plains, hilly tracts, sandy zones and at high altitudes. • Goats are more tolerant to hot climate than other farm animals. • Goats suffer from fewer ailments than other large animals. • Goats are called the foster mother of man, as their milk is considered better for human nutrition than other species of livestock. Milk is cheap, wholesome, easily digestible and nutritious. • Goat milk is finer than cow milk i.e. the fats and proteins are present in a finer state and are more easily digestible, especially by children and invalids. • Goat milk has lesser allergic problems than other species of livestock. • Goat milk is used as ayurvedic medicine for personas ailing with asthma, cough, diabetes etc. And has higher buffering qualities and this enhances its value for patients suffering from peptic ulcers, liver dysfunction, jaundice, billiard disorders and other digestive problems. • Goat hide is used for the manufacture of leather products. • Goat hairs are used for the manufacture of rugs and ropes. • Pashmina shawls, Mohair and Kashmere carpets are in great demand and are sold at very high prices. • Goat manure is 2.5 times richer in nitrogen and phosphoric acid than cow manure. Market Scenario The world population of goats is approximately 674 million, of which 94% are found in the developing countries. Africa and Asia account for about 81% of the total population in the developing countries, including a bewildering variety of breeds. Goat rearing is the backbone of economy of small and landless farmers in India. It is an insurance against crop failure and provides alternate source of livelihood to farmers all the year round. Goats play an important role in income generation, capital storage, employment generation and improving household nutrition. Goats are among the main meat-producing animals in India, whose meat (chevon) is one of the choicest meats and has huge domestic demand. Besides meat, goats provide other products like milk, skin, fibre and manure. Goats are important part of rural economy, particularly in the arid, semi arid and mountainous regions of the country with more than 124 million population. The largest amount of goat milk is produced in India, followed by Bangladesh and Sudan. China has the largest total number of goats in the world, but they are mainly kept for meat production. ?
Plant capacity: 1000 GoatsPlant & machinery: 6 Lakhs
Working capital: -T.C.I: 115 Lakhs
Return: 47.00%Break even: 33.00%
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Polymer Modified Cementitious Tile Adhesives - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Polymer modified adhesives are widely accepted in the industry and often referred to as thin-set mortars. The blended polymers interact with cement components to improve the physical and mechanical properties such as increased adhesion, reduced shrinkage and lower water absorption. The polymer modified adhesives are commonly available in two types. One comes with powdered polymer as premix. Hence, during the application, only water is required to be added to make a bed. Polymer modification of adhesives and grouts offers improvements including easier handling, increased tensile and flexural strength, enhanced adhesive characteristics, improved water resistance and greater durability. A key benefit is increased water resistance. The advantages are easier maintenance, increased durability and greater resistance to the potential damage from freezing and thawing cycles. Properties White Cement Based Cementitious Tile Adhesive: Appearance - Powder Composition - Cement, siliceous sand and additives Colour - Grey or White Density - 1.55 kg/lit ± 0.05 Application Following are some of the applications and advantages of polymer modifies cementitious tile adhesives: • Decorative Overlays: Wall coatings and textured building finishes (polymer-modified stucco). • Adhesion, tensile and flexural strength, exterior durability; toughness test of modified and unmodified mortar patches; Mortar Patches are feathered down to blend in with original substrate. • Flooring and Pavements: Can be used in mortar or heavy use concrete industrial/commercial flooring overlay formulations. Warehouses, factories, hospitals, stairways, garages, railway platforms, airport runways, etc. • Waterproofing: Basements, bulk water storage tanks, septic tanks, ship decks, roof decks, and concrete walls. Market Potential A cement based adhesive must be used for exterior work. Whilst standard cement based tile adhesives are suitable for exterior use, highly polymer-modified adhesives offer enhanced bond strength, reduced porosity and therefore better resistance to frost & greater resistance to movement (thermally induced movement is inevitable particularly for walls). The present market size of the construction chemicals industry in India is about 1,700 crore and is rapidly growing at the rate of around 20 per cent per annum. The demand for construction chemicals is dependent on the construction industry.
Plant capacity: White Cement Tile Adhesive – 1500 MT/Annum,Ordinary Portland Cement Tile Adhesive – 1500 MT/Annum Plant & machinery: 106 Lakh
Working capital: -T.C.I: Cost of Project : 420 Lakh
Return: 44.00%Break even: 55.00%
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Medium Density Fiberboard (MDF Board) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Medium density fiberboard (MDF) is a generic term for a panel primarily composed of lignocellulosic fibers combined with a synthetic resin or other suitable bonding system and bonded together under heat and pressure. MDF is a wood based composite. The primary constituent is a softwood that has been broken down into wood fibres; that is the very cells (tracheids, vessels, fibres and fibre tracheids), which are far smaller entities than those used in particleboard. The panels are compressed to a density of 0.50 to 0.80 and specific gravity (31-50 lb/ft3). Additives may be introduced during manufacturing to improve certain properties. MDF Characteristics: • Width : 1650 mm • Length (grain) : from 1650 to 3660 mm • Thickness : from 6 to 24 mm • Glue type : Urea Carbamide/urea melamine formaldehyde (UMF) • Quality Reference: TU 5536-007-4477-9728-2003 • Density : 700-850 kg/m3 • Dimensions : 3.4.1. Length/width/thickness Application Medium Density Fiberboard (MDF) is widely used in the manufacturing of furniture, kitchen cabinets, door parts, mouldings, millwork and laminate flooring. Common Uses: • Doors, Jambs & Millwork • Laminate Flooring • Laminating & Finishing • Moulding • Office & Residential Furniture • Kitchen Cabinets ? Production Procedure In the production procedure of MDF board following few steps are involved: • Chipping of wood • Defibrating, gluing and drying • Mat forming and processing • Cooling, sanding & trimming • Grading & storage • Impregnation • Lamination Market Potential The global potential demand for panel boards is estimated at 250 million m3 per year and the potential market for MDF alone is 100 million m3. The gap of 150 million m3 can be diverted to particleboard, plywood & OSB. Bulk of the industrial round wood in India is utilized by the saw milling industry, consisting of more than 23,000 units. The projected demand for MDF is 6,70,000 tons, whereas the combined capacity of 2 Plants operating in India (Delhi & Calcutta) is only 1,17,000 cubic meters (88,000 tons). Some shortage is covered by MDF imports of around 3,00,000 tons.
Plant capacity: 30000 Cubic meters/Annum Plant & machinery: 2007 Lakh (40.13 Lakh USD)
Working capital: -T.C.I: Cost of Project : 3534 Lakh (70.68 Lakh USD)
Return: 45.00%Break even: 50.00%
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Maize Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Profile Maize is one of the cereal grains which produces throughout India and is placed 3rd position in agricultural base production. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few. In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. Application • Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. • Main use of corn oil is in cooking, where its high smoke point makes refined corn oil valuable frying oil. It is also a key ingredient in some margarines • Corn starch is used as a thickening agent in soups and liquid-based foods, such as sauces, gravies and custards. • Corn syrup is used in foods to soften texture, add volume, prevent crystallization of sugar, and enhance flavor ? Market Potential India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all the seasons i.e., kharif, rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7-8% during rabi season and remaining 1-2% during summer season. India produces around 10 million ton of maize. Karnataka is the leading producer of maize in India as it falls under the corn belt of India and produces 15 % of India’s total produce. About 50 % of the total Indian produce is consumed as poultry feed and about 8 % is consumed by the starch industry. Cost Estimation: Capacity : Starch - 5250 MT/Annum Dextrose Monohydrate – 4500 MT/Annum Liquid Glucose - 1125 MT/Annum Oxidised Starch - 562 MT/Annum Hull- By product – 900 MT/Annum Zein- By product – 1800 MT/Annum Germ- By product – 1800 MT/Annum
Plant capacity: -Plant & machinery: 216 Lakh
Working capital: -T.C.I: Cost of the Project : 630 Lakh
Return: 42.00%Break even: 57.00%
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Goat & Sheep Farming - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Goat and sheep rearing is the backbone of economy of small and landless farmers in India. It is an insurance against crop failure and provides alternate source of livelihood to famers all the year round. Goats play an important role in income generation, capital storage, employment generation and improving household nutrition. Being smaller in size they are easier to manage, require less space and can be easily handled by women and children. Sheep were domesticated very early in cultivation, as early as 11,000 years ago. Sheep is a warm blooded animal and sheep have a unique quality among the domestic animals and are adoptable to a wide range of environmental conditions. Many state governments have classified agricultural farms into marginal, small, medium and large based on land ownership. This classification however doesn’t take into consideration the ownership of livestock. Advantages of Goat & Sheep Farming • The goat/sheep is a multi purpose animal producing meat, milk, hide, fibre and manure. In hilly areas, goats are also used for hauling light loads. • Goat/sheep farming can be a profitable occupation for a farmer and can fit well into mixed farming. • Goats/sheeps are cheaper to maintain, easily available and have a friendly disposition. • Goats/sheeps are more tolerant to hot climate than other farm animals. • Goats /sheep give more production per unit of investment. • Goat/sheep hide is used for the manufacture of leather products. • Goat hairs are used for the manufacture of rugs and ropes. • Pashmina shawls, Mohair and Kashmere carpets are in great demand and are sold at very high prices. • Goat/sheep manure is 2.5 times richer in nitrogen and phosphoric acid than cow manure. ? Market Potential India and China possess the largest goat population, each of these having more than 120 million goats. Small ruminants are major contributors of animal proteins for human consumption in India. Current availability of animal proteins (10.8 gm/day/capita) is just half of the daily requirement of (20 gm/day /capita and it is targeted to achieve this by the year 2020. Meat production (including fish and poultry) will have to grow by 5.8% per year to fulfill this requirement. Wool is a freely traded international commodity, subject to global supply and demand. While wool represents only 3% of world fiber production, it is important to the economy and way of life in many countries. The Small Ruminants sector will therefore, play a significant role in the coming decade in impacting on the livelihoods of small and marginal farmers rearing them.
Plant capacity: Goats: 500 Male & 500 Female Sheep: 500 Male & 500 Female Plant & machinery: 11 Lakh
Working capital: -T.C.I: 209 Lakh
Return: 45.00%Break even: 34.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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