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Investment Opportunities & Business Ideas in Ghana, West Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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BUTYL RECLAIM RUBBER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Butyl Reclaim rubber is a reclaim rubber from butyl scraps. Around the world million tons of natural and synthetic rubber, butyl rubber are used for automobile tyres, tubes, industrial parts, foot wears, and other domestic goods production. In the consequent usage of such products for human comfort, transportation, and other activities, huge volume of spent waste are created, which results in the pollution of the environment. Within these categories of rubber wastes, used tyres, and auto-mobile inner tubes contributed to be the main ones. This waste is not out of question, and far from a solution. Re-cycling, reclaimation, or so-called regeneration of such rubber waste for re-application in further usage can play a special role in reducing pollution and keep the world green and clean. Devulcanization is a potential method of recycling waste tyre rubber. As its name implies, in the process of devulcanization, the structure of the vulcanized waste rubber is modified. The resulting material can be devulcanized or transformed into useful products. Most scrap tubes are generated by commercial truck tyres, heavy equipment tyres and farm tyres. From a collector’s perspective, tubes are generally found in relatively small amounts (several thousand pounds) and must be accumulated for transportation. There are many truck stops, commercial tyre dealers and agricultural tyre dealers who have 2,000 kilogram per month of tubes but are not willing to accumulate full loads. Butyl Reclaim rubber can be produced from scrap of whole tyres, tread peelings, tyre inner lining scraps, butyl tubes, molded rubber products for different applications in both, tyre and non tyre rubber products. Butyl Reclaim Rubber is a unique product recycled out of Scrap Butyl Rubber Tubes. The scrap Butyl tubes are pure Butyl and no other polymer content is present. Butyl Reclaim is a unique product with a minimum Tensile strength of 75 kg/cm. Highly refined butyl reclaim rubber is widely used in Truck Tyres, Tread Rubber and High quality Rubber molded Components. When reclaimed, butyl rubber retains much of its original properties and can be blended with virgin rubber to produce new inner tubes, inner liners for tyres and various types of tape. All these applications are very high tech products and the reclaim must meet stringent quality specifications for acceptance. There continues to be an excellent market for butyl reclaim. The demand for reclaimed arises from a complex situation of rubber market. Reclaim rubber accounts for about 11 to 12 per cent consumption of the total polymer off take of the industry. The consumption of Reclaim rubber which was just about 2000 tones in 1952-53 has increased to 91103 tones in 2001-02. On the basis of 7% growth rate, the estimated demand for reclaim rubber is likely to go up to about 188500 tonnes by 2010-11. So, there is a good scope of enter into this field.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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PARTICLE BOARD FROM RICE HUSK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice hulls (or rice husks) are the hard protecting coverings of grains of rice. Construction industry is one of the fastest growing sectors in India. Rapid construction activity and growing demand of houses has lead to the short fall of traditional building materials. Bricks, Cement, sand, and wood are now becoming scares materials. Wood or wood based composite boards with lightweight & high strength are still a preferred option for construction due to their reasonable costs. The growing shortage of wood has led to the development of suitable alternative materials. Rice husk particle board is one such material which is being considered as a potential substitute for wood & wood based boards. Agricultural waste or residue is made up of organic compounds from organic sources such as rice straw, oil palm empty fruit bunch, sugar cane bagasse, coconut shell, and others. Rice husk from paddy (Oryza sativa) is one example of alternative material that can be potentially used for making particle board. Rice husk is unusually high in ash, which is 92 to 95% silica, highly porous and lightweight, with a very high external surface area. Its absorbent and insulating properties are useful to many industrial applications, such as acting as a strengthening agent in building materials. Rice husks are processed into rectangular shaped particle boards. Most particle boards produced is in the intermediate density range from 0.40 to 0.80 g/cm3, low density boards in the range from 025 to 0.40 g/cm3 are insulating type whereas high density boards in the range from 0.80 to 1.20 g/cm3 are called hard board type. Industry size estimated at Rs. 1,000 Crores, about 0.49 mln. m3 90 % Pre laminated, 10% plain 60% Cheaper than Plywood Industry growing at around 20 %, 50% imported, Dominated by organized sector, Highly profitable from agro based raw materials. The Indian market for particleboard and plywood is estimated in value terms, at over Rs 17 billion. Of the total market, particleboard accounts for over 30% of the market with the rest over 70% accounted by plywood segments. Particle boards are slowly gaining acceptance as a substitute for other board materials such as plywood and block boards and even for sawn timber whenever it is competitive in price. This trend is accepted to strengthen further in the coming years as the availability of plywood, blackboards and timber is declining and their prices are showing an upward trend. As the pressure on the limited forest resources increases there would be a greater need to manufacture reconstituted wood boards such as particle boards which is normally manufactured from forest management wastes whereas sawn timber and plywood and block boards require prime quality logs. As in many emerging markets, India is experiencing a rapid phase of urbanization with a change in lifestyles, a growing demand for engineered wood and agro based panel products, and a high infrastructure, industry sources expect positive growth for wood and agro based products such as plywood, particleboard, medium density fiberboard, oriented-strand board and laminated veneer lumber in near future. So, there is a good scope of the product in the near future.
Plant capacity: 1500000 Pcs. /Annum, Size of Board 6Plant & machinery: 110 Lakhs
Working capital: -T.C.I: 733 Lakhs
Return: 47.00%Break even: 32.00%
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BRAKE FLUID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Brake fluid is one of the most important components in a braking system. It is a type of hydraulic fluid used in brake applications in motorcycles, automobiles and light trucks. It is used to transfer force under pressure from where it is created through hydraulic lines to the braking mechanism near the wheels. It works because liquids are not appreciably compressible. Braking applications produce a lot of heat so brake fluid must have a high boiling point to remain effective and must also not freeze under normal temperatures. These requirements eliminate most water-based solutions. The quality and safety of a brake fluid is defined by its boiling point. Brake fluid can come in a number of forms, standardized under the DOT (Department of Transportation) standard. DOT 2 is essentially castor oil; DOT 3, DOT 4, and DOT 5.1 are composed of various mineral oils, glycol esters and ethers; and DOT 5 is silicone-based. Most cars used in the US use DOT 3. DOT 3 is one of several designations of brake fluid denoting a particular mixture of chemicals imparting specified ranges of boiling point. DOT 3 like DOT 4 is a polyethylene glycol based fluid. Fluids such as DOT 3 are hygroscopic and will absorb water from the atmosphere. This degrades the performance of the fluid by drastically reducing its boiling point. In a passenger car this is not much of an issue, but can be of serious concerns in race cars or motorcycles. DOT 4 is one of several designations of brake fluid denoting a particular mixture of chemicals imparting specified ranges of boiling point. The glycol brake fluids are in good demand and many manufacturers compete in a large market. Different mixes would be used depending on the aim, e.g. low price, good race performance, low moisture absorption for long life, etc. Glycol based fluids are two times less compressible than silicone type fluids, even when heated. Less compressibility of brake fluid will increase pedal feel (firmness), but in either case this effect is minimal. The US Army has used silicone brake fluid exclusively since 1982 successfully. Glycols are hygroscopic and will absorb water from the atmosphere, reducing the boiling point of the fluid and degrading hydraulic efficiency. Changing fluid on a regular basis will greatly increase the performance of the brake system, but this is often not a concern in passenger cars. On the other hand, changing fluid at least every several years will preserve the life of brake system components (by removing accumulated water and other contaminants) and increase the overall reliability of the brake system. Polyethylene glycol and other brake fluid ingredients may be corrosive to paint and finished surfaces such as chrome and thus care should be taken when working with the fluid. In the recent survey, the market of auto industry will expand to its double in the coming years. Auto lubricants have always been the highest demanded product in the past and continue to be in the present as well. The entry of latest innovations and scientific enhancements, the demand of the auto lubricant has climbed the highest peak ever. The Indian lubricants industry claims to be the sixth largest in the world. It has the presence of almost all major MNCs which include Shell, Mobil, Gulf Oil, Caltex. Some of these oil majors have even tied up or renewed old ties with public sector undertakings, thereby gaining the advantage of distribution and infrastructural networks. The industry is being constrained by high petroleum prices. Until the 1980s, lubricants produced in the country were basically simple blends based on low and medium level technologies. More sophisticated lubricants were imported and these accounted for a relatively small market. Product variation is fairly extensive depending on the requirements of the segment served. In many cases, specific customers have their own special requirements. The lubricants market was dominated by three public sector refinery companies: (i) Bharat Petroleum (ii) Indian Oil Corporation, and (iii) Hindustan Petroleum. Small contributions came in from BPL and private players like Castrol. Lubrizol India and Indian Additives came into existence for manufacturing sophisticated lubricant additives with the collaboration of Lubrizol and Chevron, respectively. There is a good market potential for this product. Any new entrepreneur venture in this field will be successful.
Plant capacity: 500 MT/AnnumPlant & machinery: 110 Lakhs
Working capital: -T.C.I: Cost of Project : 404 Lakhs
Return: 43.00%Break even: 69.00%
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WOODEN FURNITURE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Wooden furniture is used for articles of daily use in dwelling house, place of business, public buildings and includes items such as chairs, tables, beds, safes, sofa sets, almirahs, cabinets, etc. are made of wood. The furniture making is an ancient art in India before centuries, the expertise of India in manufacturing furniture was accepted by all the parts of the world. A good finishing and durability of wood furniture is depend on four factors i.e. types of wood, seasoned wood, skill of carpenter, and machine operation. Also for super finishing and long life of wood furniture is depending on polishing material, and process of coating. Wood furniture industry establishment include cottage units, and medium and large sized factories. Industry on wooden furniture is enjoys good market. Wooden furniture gives an impression of art and Indian culture. Also it gives a good margin from its by-products. In India the modern sector of small, large-scale manufacturer have played a significant role in the socio-economic development of the country. Blessed with immense stock of natural resources, forest is one of the important natural assets in India. The fast emerging concept of standard lifestyle, interior designing, sense of cleanliness, comfort and architecture has given furniture Industry an essential ever growing platform and thus empowering the industry to be termed as great manufacturers and exporters of grand quality furniture in terms of art, style, technology and beauty. And of course, globalization and media are also strong factors to give rise to the industry. The strongest factor for this upraise is the huge investment done by the foreign manufacturers and the credit definitely goes to versatile range of products by the industry. The marked development of the industry has enhanced the leading foreign brands to budget in their confidence and money in Indian Furniture Industry. The world market now feels pleasure and confident to join hands with Indian Furniture brands, to name few are Godrej & Boyce Manufacturing Co. Ltd., Furniture wala, Zuari, Yantra, Renaissance, N R Jasani & Company, Furniture Concepts, Durian, Kian, Millennium Lifestyles, Truzo, PSL Modular Furniture, BP Ergo, Tangent, Featherlite and Haworth and much more to add to the growth of the industry. Accordingly per capita consumption of wooden furniture was calculated and then it has been appreciated by the estimated per capita consumption of wooden furniture for the future years as well as by the estimated increase in population. If good marketing organization is set up than with higher penetration in the market of other types of furniture, demand will increase to a higher level than anticipated here. There is a lot of potential in this sector.
Plant capacity: 7500 Pcs./AnnumPlant & machinery: 13 Lakhs
Working capital: -T.C.I: 118 Lakhs
Return: 46.00%Break even: 38.00%
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BICYCLE TUBES AND MOTORCYCLE TUBES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Bicycle and motorcycle tubes are the backbone of the bicycle and motorcycle industries. Few numbers of companies in the organized sectors are engaged in the quality grade cycles tyres and tubes and few unorganized sector are also engaged in manufacturing bicycle tyre and tubes. An inner tube is basically a doughnut-shaped balloon, with a valve for inflation. The only requirement for an inner tube is that it should not leak. Being rubber, they have no rigid structure. If an inner tube is inflated outside of a tire, it will expand to 2 or 3 times its nominal size, if it doesn't explode first. Without being surrounded by a tire, an inner tube can't withstand any significant air pressure. Most of the basic raw materials are indigenously available but there is short supply of natural rubber and butyl rubber, it is required to import. Basic technology is also indigenously available in India. Plants and machineries are indigenously available. The market for tubes for bicycle and motorcycle is directly related to the demand for bicycle and motorcycle. Every bicycle and motorcycle manufactured will need a tube for its tire. So an analysis of bicycle and motorcycle production will provide a clear picture of demand for tubes. With a production of about 4.5 million vehicles in 2001-02 and over 8.5 million vehicles now, India is the second largest producer of 2-wheelers worldwide, which includes motorcycles, scooters and mopeds. There has been a steady growth in the demand for motorcycles in India. It has become a youth icon, particularly among the urban youth charged by speed and style which motorcycles impart to their personality. The motorcycles overtook scooters in 1998-99 and have not looked back. The scenario for 2006-07 conformed to the sustained performance in the recent past with sales at over 7 million, higher by over 16.5% on the preceding year's sales. In 2008-09 (first 8 months) sales at 2.85 million were higher by 14.5% than in the comparable period of 2007-08. The total market of motorcycles was estimated at Rs 220 billion in 2007-08, a decline of 5% over that of preceding year. The growing demand of 2/3 wheelers and bicycle will definitely give rise to high demand of tubes in the coming years. There is a good market potential and good scope for all new entrepreneurs to venture into this sector. Few Indian Major Players are as under: Atlas Cycles (Haryana) Ltd. Avon Cycles Ltd. Dewan Steels Ltd. Hero Cycles Ltd. National Bicycle Corpn. Of India Ltd.
Plant capacity: 300000 Nos. Bicycle Tubes, 300000 Nos. Motorcycle TubesPlant & machinery: 105 Lakhs
Working capital: -T.C.I: Cost of Project : 240 Lakhs
Return: 43.00%Break even: 50.00%
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OIL PALM CULTIVATION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Oil Palm cultivation is rapidly expanding within the tropical zone and South-East Asia is the leading producer of palm oil. Palm oil comes from trees grown in tropical areas of the world. Rising global demand for edible oils, coupled with the crop’s high yield, has turned palm oil into an economic juggernaut for Indonesia and Malaysia, which account for 85 percent of palm oil production, alone. Today more than 40 countries – led by China, India, and Europe - import crude palm oil. Palm oil has many health benefits, and is sustainable environmentally friendly oil. Elaeis guineensis or more commonly known are the palm tree has its roots in West Africa. The tree was growing wildly in the region and later has been developed into an agriculture crop. Palm oil, a type of vegetable oil is used in a variety of foods including margarine, shortening, potato chips, cake mixes and even soap. Oil palm cultivation is rapidly expanding within the tropical zone and South-East Asia is the leading producer of palm oil, accounting for more than 80% of the world's output. Palm oil, with a 20% market share, has emerged as one of the dominant vegetable oils, second only to soya bean oil. During the past three decades, the production of palm oil grew at the fastest rate (8% per year) compared to rape seed oil (7.2%), soya bean oil (4.5%), and sunflower oil (3.7%). Palm oil production is expected to increase further with the expansion of oil palm cultivation and improved cultivation techniques. The oil palm industry, with diverse products and by-products, offers two opportunities for the promotion of animal production. Firstly, the products and by-products from the industry are valuable feed resources with the potential to be utilized for expanding animal production. Secondly, the forages in the inter-rows can be consumed by ruminants. Integrating animal production with oil palm plantations should take into account all the available resources, i.e. the products and by-products of the industry as well as the forages grown in the inter-rows. Demand for palm oil has increased in recent years due to its use as a biofuel, but recognition that this increases the environmental impact of cultivation as well as causing a food vs. fuel issue has forced some developed nations to reconsider their policies on biofuel to improve standards and ensure sustainability. Purchasing sustainable palm oil can help stop the deforestation of the tropical rainforests. There are many companies working in partnership with local growers that are building communities, as well as protecting the environment. Palm oil, which has more than doubled in the last decade, has rallied 57 percent this year on rising demand from India and China, the biggest user. Demand is expected to be quite strong especially from India. Palm oil accounts for 80 percent of India’s total vegetable oil purchases. There is a strong demand of palm oil in India at present and new entrepreneurs should venture into this field.
Plant capacity: 1000 MT Fresh Fruits Bunch/Annum After 3 year.Plant & machinery: 24 Lakhs
Working capital: -T.C.I: 118 Lakhs
Return: 53.00%Break even: 41.00%
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BUTYL RUBBER-POLYISOBUTYLENE RUBBER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Butyl rubber is a copolymer of an iso olefin and one or more, preferably conjugated, multi olefins as comonomers. Commercial butyl comprises a major portion of isoolefin and a minor amount, not more than 2.5 wt%, of a conjugated multiolefin. The preferred isoolefin is isobutylene. Butyl rubber (IIR, is an Isobutylene-isoprene copolymer is actually the copolymer of isobutylene and a small amount of isoprene. Its grade varies in isoprene content and viscosity, which is related to molecular weight. Butyl rubber is currently the only rubber that is impermeable to air. Resulting from low levels of unsaturation between long polyisobutylene segments, the primary attributes of butyl rubber are excellent impermeability/air retention and good flex properties. The first major use of butyl rubber was Tire inner tubes, and this continues to be a significant market today. With the phenomenal increase in number of automobiles in India during recent years the demand of tyres and tubes as original equipment and as replacement has also increased. Also the requirement of tubes is directly related to growth of automobile. The production of automobiles is forecast to continue to rise and is indicative of buoyant economic conditions for tyre and tube industry. The Automotive industry is the key driver of any growing economy. A sound transportation system plays a pivotal role in a country’s rapid economic and industrial development. The automobile industry comprises automobile and auto component sectors. It includes passenger cars; light, medium and heavy commercial vehicles; multi-utility vehicles such as jeeps, scooters, motorcycles, three-wheelers and tractors; and auto components like engine parts, drive and transmission parts, suspension and braking parts, and electrical, body and chassis parts. There is a good scope for butyl rubber. Due to the long-time monopoly of technology, market and price, the profit rate of butyl rubber is quite high. New entrepreneurs venture into this field will be successful in the long run.
Plant capacity: 15000 MT/AnnumPlant & machinery: 314 Lakhs
Working capital: -T.C.I: 875 Lakhs
Return: 40.00%Break even: 42.00%
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DISPOSABLE PLASTIC SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Disposable needle is widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. For more strength of people more number of needles is required with syringes. Tablets or capsules also play a great role in the life of human beings but injections are also a must to some extent. The disposable syringes market has now self-destructing or auto-disable (AD) syringe as a safe bet against re-use and spread of HIV, hepatitis and other infections. The national immunization policy has adopted the non-reusable, self-breaking syringes, though many States are yet to follow suit for the curative injections. Disposable surgical caps and mask are used considerably while performing an operation or undergoing surgical measures. Catheters are used for the purpose of passing urine for bed-ridden and emergency patients in hospitals, nursing homes etc. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. Disposable syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. New comer can well venture into this field. There is a good scope in this sector. In the Indian single uses syringes market, which is nearly 1.5 bn units strong, Hindustan Syringes and Medical Devices (HMD) enjoys a 65% market share. Imports constitute 10% of this market. In the single use needles market, HMD has a 70% market share, followed by imported brands with a 25% market share. The size of the local needles market is 2.5 bn units per annum. Dispovan is the dominant brand in India, and it has been able to maintain and increase its market share in face of stiff competition from multinational and domestic challengers. Few Indian Major Players are as under: Albert David Ltd. Disposable Medi-Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd. Transmedica (India) Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 44.00%Break even: 45.00%
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PAPER NAPKINS, TOILET ROLL & FACIAL PAPER FROM TISSUE PAPER ROLLS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Hygiene is an essential component of healthy living, integral to achieving health and preventing disease. Not just selecting the right food choices but also cooking & consuming them in a hygienic way is equally important in preventing the infectious diseases. Adopting hygienic practices and promoting hygiene in the community, schools and workplace prevents innumerable infectious disease. The hygiene-related products are an important part of our daily life. These products promote a hygienic lifestyle. These include automatic deodorizers, tissue paper, eco friendly tissues and towels, disinfectant and sanitizers. The major hygiene products tissues include facial tissues, toilet rolls, napkins and serviettes, kitchen towels, cleaning solutions, hand sanitizer, wet wipes, liquid hand wash etc. In a modern age people are more prone to sophisticated mode of maintaining health and hygiene conditions of their body through the contiguous of cosmetics and their allied measure. This is an elegantly achieved by the application of wet face freshener tissue. This is very economical item and portable .It can be easily carried in pocket while going in a car, rail, and flight. Tissue paper is often used for direct inside part wrapping as in jewellery, liquor, fruit and florist trade, various other tissue papers are used for specific purpose. Napkins are manufactured from tissue paper are becoming popular with catering industry due to its manifold uses. These are absorbent, hygienic, and light and can be held with attractive printing. There are many kinds of raw material which can be used in the production of tissue paper such as wood pulp or sorted waste paper, cellulose pulp from straw, linen, cotton & rags, jute etc. Facial tissue paper through recently introduced in Indian market is fast becoming popular with the public. The following brief utility of paper napkin obtained from tissue paper may be enumerated. The potential for growth in the personal care hygiene sector is huge. The Indian Economy is surging ahead by leaps and bounds, keeping pace with rapid urbanization, increased literacy levels, and rising per capita income are some of the key social drivers thus giving a strong signal to the possibility of Indian personal care industry realizing its huge potential in the near future. Now-a-days the demand of tissue paper is increasing day by day, so there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 3000 MT/Annum, 6 MT Paper Napkins, 2 MT Toilet Rolls, 2 MT Facial PaperPlant & machinery: 41 Lakhs
Working capital: -T.C.I: 923 Lakhs
Return: 49.00%Break even: 25.00%
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GOOD FUTURE PROSPECTS FOR ALUMINIUM EXTRUSION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Extrusion is a process equally suitable for the simplest shapes and for the most complex for the wide range of large and the small items for structural members or for decorative trim. Some sections produced by extrusion cannot be made by other process economically. The two main advantages of this process over other manufacturing processes are its ability to create very complex cross-sections and work materials that are brittle, because the material only encounters compressive and shear stresses. It also forms finished parts with an excellent surface finish. Aluminium sections made by the extrusion process offer many advantages. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal. The second principal segment consists of secondary/downstream producers who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled products, extrusions and foils. The cost of an extruded aluminium sections depends on many factors such as alloy, temperature, overall size, weight per meter, complexity of design, quantity and tolerance requirements. As a general rule the cost per meter of an extrusion increase where high strength alloys are used and it decreased in range that designers have its yet fully exploit the possibilities of sections made in this way. The extrusions segment is the preserve of the secondary producers with nearly 40 players, such as Jindal Aluminium, Century Aluminium, Sudal Industries, Bihar Extrusions and Bhoruka Aluminium, which account for over 80 per cent of the aggregate production capacity of tonnes. Primary aluminium producers such as Indal, Hindalco, Balco and Malco account for the remaining of production capacity. The capacity overhang can be gauged from the fact that as against an aggregate capacity of Tonnes, the domestic demand is currently only around tonnes. The dependence on exports will be critical to the survival of the secondary, players in the extrusion markets. Extruded aluminium products are finding growing exports prospects. Aluminium extruded products are mainly tubes, pipes and blanks. These are manufactured in various forms and can be broadly classified in (a) rods & (b) sections. Sections include hollow and solid sections. In extrusion, the cylindrical rod called billet, is squeezed hydraulically into any shape by forcing the hot billet through the die orifice. Extrusion presses of various sizes are available ranging from 200 ton to 5000 tons capacity. These presses can be designed from simple to very complicated type with intricate and most sophisticated component. Aluminium extrusion products are widely used in transport industry, railroads, electronics and housing industry etc. Extrusion process achieves cheaper, lighter and neater products. The Indian aluminium industry is currently going through an expansionary phase. All domestic players the Birla’s to the Aggarwal of Sterlite and the state owned Nalco are expanding their capacities, with a view to cater to an expected rise in local as well as overseas demand. Hindalco, Balco, Indal, and Jindal extrusion Ltd are the major producer in this segment. The extrusions market is expected to grow at an annual rate of eight percent over the next few-year. The exports of aluminium-extruded products are gradually on rise. Afghanistan, Algeria, Bahrain, Bangladesh, Burma Hong Kong, Kenya, Kuwait, Oman, Sri Lanka, U.A.E. etc. are the main middle East countries to whom aluminium extruded products like tubes, pipes and blanks are being exported. At present aluminium extrusion products have penetrated a large area of applications and are manufactured in India with or without foreign collaborations. It requires moderately high level of technology and investments but the industry is quite profitable and finds ready market within and outside the country. The complete range of plants and machinery are available indigenously and compare well with imported extrusion plants. Looking at the future scopes for aluminium extruded sections, it can be foreseen that new entrepreneurs will find it quite attractive to come up with good production targets.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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