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Inks, Lithographic Inks, Gravure Inks, Flexographic Inks, Offset Inks and Specialty Printing Inks, Inkjet Inks, Toner Inks, Copier Inks, Marking Ink, Colour Ink, Water Proof Inks, Writing Inks, indelible ink, Election Inks and Stationery Products

The demand for innovative printing practices has been on a high in recent times. Printing ink is a mixture of colouring matter dispersed or dissolved in a vehicle or carrier, to form a fluid or paste which is used for printing on a substrate and then dried. Depending on the process and end use, inks are classified into letterpress, lithographic, flexographic, rotogravure, and others.

Ink is a complex medium composed of solvents, pigments, dyes, resins, lubricants, solubilizers, surfactants, particulate matter, fluorescers, and other materials. The components of inks serve many purposes; the ink’s carrier, colorants, and other additives are used to control flow and thickness of the ink and its appearance when dry.

Today's inks are divided into two classes: printing inks and writing inks. Printing inks are further broken down into two subclasses: ink for conventional printing, in which a mechanical plate comes in contact with or transfers an image to the paper or object being printed on; and ink for digital nonimpact printing, which includes ink-jet and electrophotographic technologies.

Printing ink industry is seen augmenting its turnover on the back of a strong growth in its user industries such as newspaper, flexible packaging and publishing. The Indian print industry will be worth around $27 billion by 2012. All products and services that cater to banking, telecom, education, pharmaceuticals and consumer goods segments in the Indian market have grown. Today, India is increasingly viewed as a print outsource destination which means that the exports in the publishing business have also grown.

The Main Segments of the Indian Printing Inks Industry includesNewspaper Inks, Sheet fed offset, Flexographic & Gravure Inks, Can Coatings & Inks, Screen Printing Inks, Speciality Inks, Inkjet Inks, Marking & Coding Inks, UV Coatings inks, etc.The Market leaders in the ink industry includes:Seigwerk, Huber, DIC, Organic Coatings, Fujifilm, Sakata, Flint, etc.

The printing ink industry in India is dominated by multinational companies. Besides DIC, Flint and Sakata of Japan specialize in the manufacture of inks.

Among the domestic players, Hindustan Inks has large capacities in India and now in the US as well.

Currently, the printing ink market in India is worth Rs.16 billion and is growing at the rate of 15-18 percent yearly. There are around 25 – 35 ink makers in the medium size category and an estimated 200 ink makers in the small scale segment. In terms of tonnage of ink manufactured in India, it is estimated to be 110 million tonnes.  The ink demand in the Newspaper Industry grew rapidly over the past 3 – 4 years by nearly 20%.  In spite of the global meltdown, the newspaper industry has grown nearly 25% in readership. The Packaging Industry which is another main consumer of printing ink, has witnessed a growth of approximately 12.5% and the corrugated packing industry grew by over 8%.The flexible packaging growth is in excess of 15% with the expansion of the food and retail industry.Another area of high growth driver is expected in the Can Coating segment which is presently at 3 – 4% growth but is expected to show an increase when more food products like meats and seafood are increasingly packaged  and the beverage industry expands with increase in consumption of Sodas, Soft Drinks, Tea,Coffee and Beer. Other segment of Ink consumption in screen printing is also showing steady growth trends. The Electronic Industry has special demands for inks for PCBs, Membranes and Touch Panels, etc.The Inkjet ink requirement in the country is expanding rapidly.  Though the majority of inks for this industry are presently imported, there is a large scope for new players. There is a great opportunity and demand for Indian inks makers as well as International Brands in Indian markets.

 

 

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WATER BASED AND SOLVENT BASED FLEXO AND GRAVURE PRINTING INKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Flexography originated in about 1900 as “aniline-dye rubber printing, used for simple packaging prints. Flexographic printing inks are liquid, unlike letter press and offset inks. They dry very quickly. Packaging gravure must be adapted to many different printing materials and varying demands placed on the printed product. This requires much experience and great flexibility on the part of the printer. Rolls of paper, plastic films, aluminium foils and laminated stock are all subject to such printing. Gravure is the method of choice for printing with transfer inks. Aqueous printing inks containing selected textile disperse dyes are usually printed and dried on special papers. It is observed that there is growth demand rate increase 10-15% per annum, which is very large gap in demand and supply. It can be estimated that the same demand growth will be remain or increase due to popularity increase in the flexo and gravure printing. It can be concluded that there is very good scope for new entrepreneurs who has good knowledge of market and can produce quality product with economic price.
Plant capacity: 5 MT / DayPlant & machinery: 34 Lakhs
Working capital: -T.C.I: 316 Lakhs
Return: 52.00%Break even: 34.00%
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Ball Point Pen Refills - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In modern time ball pen refills are being produced from plastic materials and is having bright future in specially India. Ball pen refill is stocked by big stationery merchants, general merchants, and even road side small shops. The ball point pen refills are in extensive use in every home, industrial house, commercial establishment, school and every shop etc. The ball point pen ink is quite different from other type of writing inks. It gives a very shining and attractive writing. Ball pen has largely replaced ink pen because of their cheapness and easiness in use. There is a bright future for ball pen refills. The literacy in India is increasing with the development of country. Demand for ball pen is increasing with the opening of education centre. There is good future for existing as well as new entrepreneurs.
Plant capacity: 10,000 Nos./day Plant & machinery: 4 Lakh
Working capital: 30 LakhT.C.I: 30 Lakh
Return: 43.00%Break even: 47.00%
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Production of different grades of Lime from Limestone (Technical Grade Lime, Refractory Grade Lime, Agriculture Grade Lime, FCC Grade Lime)

Lime is manufactured from lime stone. Lime is mainly used for manufacture of hydrated lime. Hydrated lime is a dry powder obtained by treating quick lime with water. It consists essentially of calcium hydroxide and some magnesium hydroxide. The project envisages production of lime by calcinations of limestone on vertical oil fired kiln. This lime, chemical grade, having purity exceeding 85% is vastly superior to lime made by country kiln or bhatta. Quick lime of high purity is used in various other chemical industries under the chemical name lime. It is also the starting material for the manufacture of precipitated calcium carbonate on the activated calcium carbonate. In view, of multifarious uses the multi grade lime is diversified industries, its demand is increasing rapidly. To cope up with increasingly demand, more number of units for its manufacture should be established. There is a bright scope for starting new units in this field.
Plant capacity: 600 MT/DayPlant & machinery: 131 Lakhs
Working capital: -T.C.I: Cost of Project : 548 Lakhs
Return: 24.00%Break even: 42.00%
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Printing Inks - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Early accounts of inks, even including the older patents, are remarkable is being purely qualitative. During the last century, ink formulation has become more and more precise with reference to raw materials. The ink industry is now equipped with first class laboratories with well trained scientific staff and can provide the technical service required of a modern industry. Printing ink of different types is used for different writing and printing purposes, starting from printing newspapers, printing books and periodicals, designs, cloth printing, plastic film printing and other items printings. Manufacturing of printing ink is concentrated more in small scale sector. Demand of printing ink is estimated to increase at 16% per annum on the basis of increasing and newsprint as well as increasing. There is a good scope for new entrants.
Plant capacity: 500 Kg./DayPlant & machinery: 20 Lakhs
Working capital: -T.C.I: 107 Lakhs
Return: 47.00%Break even: 43.00%
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FLEXOGRAPHIC INKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Flexographic inks are used in printing packaging materials, including cartons, corrugated containers, paper and plastic bags, food containers, newspapers, catalogs and more. Flexography printing method continues to grow in popularity because of its simplicity and environmental friendliness. The most important part of the process is the application of the ink. Flexographic inks consist of colorants, which may be pigments and soluble dyes along with a binder and various solvents. Both Solvent based and water based inks commonly contain various types alcohol as the primary solvent or drier. Alcohol rapidly dries through evaporation and contributes to VOC emissions. The inks may also contain glycol ether and/or ammonia which facilitate drying. Currently, the printing ink market in India is worth Rs. 15 billion and is growing at the rate of 15-18 percent yearly. There are around 25 – 35 ink makers in the medium size category and an estimated 200 ink makers in the small scale segment. In terms of tonnage of ink manufactured in India, it is estimated to be 110 million tonnes. The ink demand in the Newspaper Industry grew rapidly over the past 3 – 4 years by nearly 20%. In spite of the global meltdown, the newspaper industry has grown nearly 25% in readership. The Packaging Industry which is another main consumer of printing ink, has witnessed a growth of approximately 12.5% and the corrugated packing industry grew by over 8%. The flexible packaging growth is in excess of 15% with the expansion of the food and retail industry. Another area of high growth driver is expected in the Can Coating segment which is presently at 3 – 4% growth but is expected to show an increase when more food products like meats and seafood are increasingly packaged and the beverage industry expands with increase in consumption of Sodas, Soft Drinks, Tea, Coffee and Beer. Other segment of Ink consumption in screen printing is also showing steady growth trends. The Electronic Industry has special demands for inks for PCBs, Membranes and Touch Panels, etc. Evolving technologies, shifting client needs and expanding global markets are adding to the challenge of in the print Industry. India’s competitive advantages are mainly in terms of low-costs base, logistics and other costs. All these factors show that there is a very good scope and good market potential in this sector. New entrepreneurs should venture in this field.
Plant capacity: 500 Kg./DayPlant & machinery: 35 Lakhs
Working capital: -T.C.I: 139 Lakhs
Return: 47.00%Break even: 41.00%
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Flexographic Inks - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Flexographic inks are used in printing packaging materials, including cartons, corrugated containers, paper and plastic bags, food containers, newspapers, catalogs and more. Flexography printing method continues to grow in popularity because of its simplicity and environmental friendliness. The most important part of the process is the application of the ink. Flexographic inks consist of colorants, which may be pigments and soluble dyes along with a binder and various solvents. Both Solvent based and water based inks commonly contain various types alcohol as the primary solvent or drier. Alcohol rapidly dries through evaporation and contributes to VOC emissions. The inks may also contain glycol ether and/or ammonia which facilitate drying. As each year passes, more water ink technology has come to fruition to meet the challenges. Each passing month brings more technology to ink makers, further enabling them to meet the demands of their customers. Changes in substrate coatings and new resins and slip additives for films have also contributed to producing substrates that are more receptive to water inks. These include replacements for very popular products now specified that are not very receptive to the water technology. Water-based inks are now a viable option for flexographic printers. Waterbased inks provide an alternative to these solvents and a means of eliminating both pollution and many of the regulatory constraints on the printer. The most important element in a decision to switch to water-based inks is a commitment from management. If management sincerely wants water to work, it will make the necessary changes and provide adequate training of personnel to make it happen. Flexo inks are used primarily in furniture laminates, construction materials and carton box packaging. India is the fastest growing print industry after China and Japan. These are exciting times for the imaging and printing industry. India has been witnessing healthy growth in the printer market with the technology getting better year after year. Currently, the printing ink market in India is worth Rs.15 billion and is growing at the rate of 15-18 percent yearly. There are around 25 – 35 ink makers in the medium size category and an estimated 200 ink makers in the small scale segment. In terms of tonnage of ink manufactured in India, it is estimated to be 110 million tonnes. The ink demand in the Newspaper Industry grew rapidly over the past 3 – 4 years by nearly 20%. In spite of the global meltdown, the newspaper industry has grown nearly 25% in readership. The Packaging Industry which is another main consumer of printing ink, has witnessed a growth of approximately 12.5% and the corrugated packing industry grew by over 8%.The flexible packaging growth is in excess of 15% with the expansion of the food and retail industry. Another area of high growth driver is expected in the Can Coating segment which is presently at 3 – 4% growth but is expected to show an increase when more food products like meats and seafood are increasingly packaged and the beverage industry expands with increase in consumption of Sodas, Soft Drinks, Tea, Coffee and Beer. Other segment of Ink consumption in screen printing is also showing steady growth trends. The Electronic Industry has special demands for inks for PCBs, Membranes and Touch Panels, etc. The Inkjet ink requirement in the country is expanding rapidly. Though the majority of inks for this industry are presently imported, there is a large scope for new players. There is a great opportunity and demand for Indian inks makers as well as International Brands in Indian markets. The global digital imaging market is projected to grow to $31 billion by 2009 with the Middle East and Asian markets claiming a 33 percent share against the current 10 percent. According to a report by Pira International, the digital print market is set to be worth EURO 124.8 billion by 2015. This huge growth potential in print industry will definitely drive the printing ink industry. Evolving technologies, shifting client needs and expanding global markets are adding to the challenge of in the print Industry. India’s competitive advantages are mainly in terms of low-costs base, logistics and other costs. All these factors show that there is a very good scope and good market potential in this sector. New entrepreneurs should venture in this field.
Plant capacity: 150000 Kg./AnnumPlant & machinery: 36 Lakhs
Working capital: -T.C.I: 139 Lakhs
Return: 47.00%Break even: 41.00%
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SOLVENT AND WATER BASED INKJET INKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Ink is a liquid or paste that contains pigments and/or dyes and is used to color a surface to produce an image, text, or design. Ink is used for drawing and/or writing with a pen, brush, or quill. Thicker inks, in paste form, are used extensively in letterpress and lithographic printing. Ink can be a complex medium, composed of solvents, pigments, dyes, resins, lubricants, solubilizers, surfactants, particulate matter, fluorescers, and other materials. The components of inks serve many purposes; the ink’s carrier, colorants, and other additives control flow and thickness of the ink and its appearance when dry. Ink Jet, like other digital printing technologies, is increasingly becoming a commonly used printing method. The established geographical markets are in advanced industrial countries such as England, Germany, and the United States. However, large emerging markets like Brazil, Russia, India and China are already providing incremental opportunity in terms of acceptance of ink jet technology for various applications including packaging. The new entrepreneurs venture into this industry will be successful due to huge demand of the product.
Plant capacity: 300 Kltrs./Annum Solvent Ink, 300 KLtrs./Annum Aqeous InkPlant & machinery: 150 Lakhs
Working capital: -T.C.I: Cost of Project : 398 Lakhs
Return: 44.00%Break even: 52.00%
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Toner Ink for Xerox Machine - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Toner is a powder used in laser printers and photocopiers to form the printed text and images on the paper. In its early form it was simply carbon powder. Then, to improve the quality of the printout, the carbon was melt mixed with a polymer. Toner particles are melted by the heat of the fuser, and bind to the paper. In earlier machines, this low cost carbon toner was poured by the user from a bottle into a reservoir in the machine. Current machines feed directly from a sealed laser toner cartridge. Modern laser toner cartridges intended for use in color copiers and printers come in cyan, magenta, yellow and black (CMYK). Advantages Prints made with the Xerox dry ink toners are readily recyclable using standard de inking processes. Xerox dry ink toner is non toxic and does not generate hazardous waste (based on U.S. Federal regulations). This is the result of careful selection of materials and control of the raw material ingredients. Market Survey Several toner manufacturers offer toner in wholesale quantities. Bulk loose toner is sold in barrels or 10 kg (22 pound) bags. Toner is then used by a variety of industries in order to provide consumers with a finished laser toner cartridge. Original Equipment manufacturers such as HP and Canon as well as manufacturers of compatible toner cartridges use the toner in the process of manufacturing a brand new OEM cartridge. Remanufacturers of toner cartridges use the bulk toner in the process of creating a remanufactured toner cartridge. Other companies use the toner to provide a toner refill service. Most toner cartridges are available to the average consumer through retail outlets or local remanufacturing operations. Remanufactured and refilled toner cartridges are generally offered at a lower cost than original toner cartridges, having been either wholly remanufactured and then refilled with toner (the more optimal method) or just refilled with toner (the less optimal method) Few Indian Major Players are as Under:- I T D L Imagetec Ltd. Indian Toners & Developers Ltd. Rathi Graphic Technologies Ltd. Savex Computers Ltd.
Plant capacity: 6000 Kgs./DayPlant & machinery: 2959 Lakhs
Working capital: -T.C.I: Cost of Project : 4048 Lakhs
Return: 42.00%Break even: 33.00%
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Oil Soluble Ink - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Oil based is the most popular type of ink and can be used in all print making processes. It dries by oxidation and can be used on most papers. It can be thinned with thin plate oil or tack reducer. Inks occupy an integral and versatile position in our daily lives. Our day begins on sleepy note with newspapers and toiletries to breakfast table which is replete with several ink labelled, packaged consumer products such as tea or coffee, bread, butter and then gradually moving to our work places schools or offices which have myriad ink laden products be it books, calendars, photocopies, computer prints, stamps or even money, ink is found everywhere. Generally, ink is an organic or inorganic pigment or dye dissolved or suspended in a solvent. However, chemically, it is viewed as a colloidal system of fine pigment particles, colored or uncolored, dispersed in an aqueous or organic solvent. Color printing inks primarily consist of linseed oil, soybean oil, or a heavy petroleum distillate as the solvent (called the vehicle) combined with organic pigments made up of salts of nitrogen containing compounds (dyes), such as yellow lake, peacock blue, phthalocyanine green, and diarylide orange. Inks also contain additives such as waxes, lubricants, surfactants, preservatives, wetting and drying agents to aid printing and to impart any desired special characteristics. Other inorganic materials such as clays serve as fillers or extenders, which primarily reduces the cost of pigments, though some also improve ink properties. The composition of printing inks depends on the type of printing process specifically, how the ink distribution rollers are arranged in the printing press. The raw materials used in the manufacture of paints and inks include pigments, solvents, resins (or binders), and other additives. A more recent development in dye based inks is dyes that react with cellulose to permanently color the paper. Such inks are not affected by water, alcohol, and other solvents.
Plant capacity: 2 MT/DayPlant & machinery: Rs.22 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.544 Lakhs
Return: 42.00%Break even: 59.00%
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Stamp Pad & Pad Inks

Inkpad or Stamp Pad is a small box which contains a pad of cloth or other material. It is impregnated with ink (the pad is inky). A marker is pressed onto the pad, then onto paper. Any raised marks on the pad leave an impression in ink on the paper. Ink pads are used with rubber stamps. On the stamp is the symbol of an organization, for example. After a form has been passed by an official, it is stamped to show it is authentic. Another variation is a date stamp, placed on all letters which arrive in the building. Another version is a stamp with a facsimile (copy) of an official's signature. Using this, staff can send out letters when the official is not present. Rubber stamps and ink pads have been used for at least a hundred years by civil servants and businesses. They are still in use in many countries, but are gradually being replaced with other systems. The ink used on vulcanized rubber stamps should be such that when applied to a suitable pad it remains sufficiently fluid to adhere to the stamp. At the same time the fluidity should cease by the time the stamp is pressed upon an absorbing surface such as paper. Now, most stamping inks are made without grease and a properly prepared stamping ink contains nothing but glycerine and coal-tar dye.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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