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Gypsum and Gypsum Based Products

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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Gypsum Mining for Production of Plaster of Paris Powder

Gypsum is a soft sulfate mineral composed of calcium sulfate dihydrate, with the chemical formula CaSO4•2H2O. It is widely mined and is used as a fertilizer, and as the main constituent in many forms of plaster, blackboard chalk and wallboard.Gypsum is the most common sulfate mineral. Pure gypsum is white, but other substances found as impurities may give a wide range of colors to local deposits. Gypsum is an important raw material used in the manufacture of cement. Consumption of gypsum varies from 2 to 6% in different plants depending upon the quality of clinker. India has good reserves of natural gypsum, mainly in Rajasthan, Gujarat and Tamil Nadu.The Indian market for Gypsum is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016. Which facilitates the development of new technologies and ensure a high quality product. COST ESTIMATION CAPACITY Gypsum Powder : 4800 MT/Day Plaster of Paris Powder : 7200 MT/Day Plant & Machinery : Rs3387Crores Cost of Project : Rs3948Crores Rate of Return : 16% Break Even Point : 50%
Plant capacity: Gypsum Powder: 4800 MT/Day Plaster of Paris Powder: 7200 MT/DayPlant & machinery: Rs. 3387 Crores
Working capital: -T.C.I: Cost of Project: Rs.3948 Crores
Return: 16.00%Break even: 50.00%
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Plaster of Paris Board from Process of H-Acid Gypsum Waste

Plaster of Paris is a white powder obtained by heating Gypsum. Gypsum {CaSO4.2H2O} is a calcareous stone available in Gujarat, Rajasthan and many other parts of India and the world. Plaster of Paris [POP] boards are prepared on machine, adopt a similar process and due to mechanization, production rate is much faster. The POP boards are used for false ceiling, panelling and partitioning. POP boards are cheaper than most of the other boards. These are fire retardant and termite proof. Textured or half-perforated boards serve as good acoustic surface material. POP boards can be painted, laminated or veneered.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Gypsum Plaster Board (Wall and Top Ceiling)

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings etc. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, The Gypsum plasterboard global market size is estimated to grow from USD 18.07 Billion in 2016 to USD 23.85 Billion by 2021, at a CAGR of 5.7% between 2016 and 2021.Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • B P B India Gypsym Ltd. • F C I Aravali Gypsum & Minerals India Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Jath Wind Energy Pvt. Ltd. • MytrahVayu (Manjira) Pvt. Ltd.
Plant capacity: 8000000 Sq.mt./AnnumPlant & machinery: Rs 805 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1497 lakhs
Return: 28.00%Break even: 55.00%
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Paper-coated gypsum board is made by method of adding small amount of additives and reinforced fiber to plaster as the base material and coating the surface and back of plasterboard with paper. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings, to steel or timber framed partitions, or as claddings to structural steel columns and beams, or in the manufacture of pre-fabricated partition panels. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, registering a Compounded Annual Growth Rate (CAGR) of 8.51% during the analysis period, 2016-2021BPB, UK took over the company and has acquired an 80% stock. The balance 20% of the capital is with the public. Gypsum Plaster Board (GPB) popularly known as gypboard is a low cost, lightweight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. It consists of a core of aerated gypsum plaster bonded between two sheets of heavy-duty paper. ? Few Indian major players are as under: • B P B India Gypsym Ltd. • Fact-R C F Building Products Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Saint-Gobain Gyproc India Ltd. • U S G Boral Building Products (India) Pvt. Ltd.
Plant capacity: Gypsum Plaster Board (Wall and Top Ceiling): 2,000,000 Sq.mt. per AnnumPlant & machinery: 315 Lakh
Working capital: -T.C.I: Cost of Project: 916 Lakh
Return: 27.00%Break even: 54.00%
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings, to steel or timber framed partitions, or as claddings to structural steel columns and beams, or in the manufacture of pre-fabricated partition panels. Gypsum board, also known as “drywall” or “plaster board,” consists of a core of gypsum surrounded with a paper covering. Several varieties of gypsum board products are available; each is comprised of a specially formulated gypsum plaster mix and facing paper specifically developed for the intended application. Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum Plaster Board (GPB) popularly known as gypboard is a low cost, lightweight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, registering a Compounded Annual Growth Rate (CAGR) of 8.51% during the analysis period, 2016-2021BPB, UK took over the company and has acquired an 80% stock. The balance 20% of the capital is with the public. Few Indian major players are as under: • B P B India Gypsym Ltd. • Fact-R C F Building Products Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Saint-Gobain Gyproc India Ltd. • U S G Boral Building Products (India) Pvt. Ltd.
Plant capacity: Gypsum Plaster Board (Wall and Top Ceiling): 40000 Sq.mt. per dayPlant & machinery: 944 Lakh
Working capital: -T.C.I: Cost of Project: 1835 Lakh
Return: 27.00%Break even: 54.00%
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Paper-coated gypsum board is made by method of adding small amount of additives and reinforced fiber to plaster as the base material and coating the surface and back of plasterboard with paper. As a new generation of green building material, it is featured by energy conservation and high added value. The various sources of gypsum in India when developed will yield in addition to high-grade gypsum. According to the present knowledge the later has prospect of economic use as building materials, namely plaster, plaster boards and blocks. Gypsum plaster boards can be used as covering for walls ceilings and partition in normally by environments and under controlled conditions of humidity and temperature in buildings. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, registering a Compounded Annual Growth Rate (CAGR) of 8.51% during the analysis period, 2016-2021BPB, UK took over the company and has acquired an 80% stock. The balance 20% of the capital is with the public. The Birlas (who owned Hyderabad Industries) completely withdrew from the company. It has been renamed as BPB India Gypsum.BPB India Gypsum, manufacturers of gypsum plaster board and universal plaster, was to double its production capacity shortly. Gypsum is an important raw material used in the manufacture of cement. Consumption of gypsum varies from 2 to 6% in different plants depending upon the quality of clinker. India has good reserves of natural gypsum, mainly in Rajasthan, Gujarat and Tamil Nadu. A number of chemical industries obtain gypsum as a by-product in the form of phosphor-gypsum. The chemical gypsum can be utilized as a whole or as part substitute to natural gypsum. Many cement plants, which are located near the source of phosphogypsum, are using this substitute product. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under I D L Salzbau (India) Ltd. B P B India Gypsym Ltd. Saint-Gobain Gyproc India Ltd. U S G Boral Building Products (India) Pvt. Ltd. Fact-R C F Building Products Ltd.
Plant capacity: Gypsum Plaster Board: 17,600 Sq.mt. / DayPlant & machinery: Rs 607 lakhs
Working capital: -T.C.I: Cost of Project: Rs 3878 lakhs
Return: 33.00%Break even: 35.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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