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Ferrous and Non-Ferrous Metals Projects

Non-ferrous metals are used as raw or subsidiary materials to make products in virtually all manufacturing segments. Their use has further expanded into high-tech electronic and IT industries in recent years. In particular, their consumption has sharply increased in developing countries where high economic growth continues, with new infrastructure being built alongside active industrial production.

Industry expected to post CAGR of 7% over 2015-2020 driven by increasing steel production in India and capacity additions in aluminium industry. Turnover of basic precious and non-ferrous metals rises by 8% driven by 16% growth of precious metals. In 2015, steel production value increases by 12% boosting demand for non-ferrous metals such as zinc and tin. Imports of precious metals rise by 27% to Rs740 billion in 2015 driven by increased imported volume of gold and silver. Indian basic precious and non-ferrous metals market rises by 8.3% driven by increased demand for precious metals gold and silver.

Indian demand for non-ferrous metals is expected to grow at 8 per cent between 2016 and 2021. Non-ferrous metals include metals like aluminium, copper, zinc and lead that find application in many industrial and infrastructural uses like real estate, automotive, defence, rail, power etc.

The expected demand growth in the non-ferrous metals industry is even better than the healthy trend observed in the last five years, “Over 2016-17 to 2021-22, the demand for these metals is expected to grow by around 8 per cent in line with strong economic prospects, thrust on manufacturing sector, healthy growth in key end-use segments further aided by rising usage intensity,

Global non-ferrous metals market and is expected to reach 107 million metric tons by 2020. The growth in this region is attributed to the increasing consumption of non-ferrous metals in India, China, and Japan.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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SPONGE IRON - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Steel is produced through two process routes; the ore based Blast Furnace-LD Converter route or scrap or DRI based electric arc furnace route. The ore based process is adopted by large integrated iron and steel plants lassified as primary sector. Electric furnace route so far mainly using scrap as ferrous input material comes under secondary sector. The secondary steel sector, which produces steel through electric arc furnace and induction furnace, contributes 35 - 40% of total steel production of India. The input material for melting to electric furnaces, is mainly recycled scrap. Due to non-availability of scrap in the country, India is importing scrap. The sponge iron is a substitute for scrap in the electric arc furnace (upto 80%), which can be easily manufactured from indigenously available raw materials at very competitive price. Sponge Iron is the iron ore reduced in solid state by a direct reduction process using natural gas or non-cooking coal as reductant. The sponge iron is also known as Direct Reduced Iron (DRI), Hot briquetted Iron (HBI) or Metalized Iron. The term Hot Briquetted Iron (HBI) is generally used for gas based direct reduced iron made in briquette shape in hot condition just after it has been discharged from the shaft furnace. Direct Reduction (DR) is a metallurgical process of producing iron from iron oxide (in the form of lump ore or pellets) directly in the solid state, unlike going through the molten stage in blast furnace. The product DRI produced by this route has a honeycomb structure with minute pores, hence it is known as “Sponge Iron”.
Plant capacity: 50 MT/DayPlant & machinery: Rs 12 Corers
Working capital: -T.C.I: Rs 18 Crores
Return: 41.00%Break even: 45.00%
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Steel Rolling Mill - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The chief departments of a metallurgical plant operating on a complete are to finished product cycle are that operating on a complete are to finished product cycle are that blast furnace, steel making and rolling departments. The finished product of such a plant is rolled stock of various purposes, such as : rails, beams, channels, angles, round, square or strip steel, special purpose shapes,, plate and sheet, tubes etc. These industries can be in India with reasonably small investments (even less than one crore rupees). Straps of rerollable quality are available in abundance and at cheap prices. The metals sector is certainly among the leading polluters of the environmental media (Add the mining sector and a huge chunk of the pollution of the air, water and soil around us, can be attributed to these). India enjoys a cost advantage compared to some countries. According to the world steel dynamics, the total cost of production for steel in the USA is $510 per tones, in Germany $557, Canada $493 and in India it is 497. There is a good scope for new entrants.
Plant capacity: 200.00 MT/DayPlant & machinery: 275 Lacs
Working capital: -T.C.I: 3897 Lacs
Return: 61.00%Break even: 26.00%
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Aluminium Cans for Brewery Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Plant Layout

Aluminium is an abundant metal and is readily available at a very stable price. Aluminium foil is being produced and converted on the most modern machinery. The foil industry is not content, however, to rest on its laurels, and new uses for foil, and improved foil specifications for existing uses, are constantly rought. The United Kingdom aluminium foil industry itself has been rationalized over the past ten years on an International scale in which some of the world’s largest companies are concerned. The United Kingdom foil industry today stands better organized and better equipped in very direction to serve its customers and to meet the demands of the future. It is used to filled up bear in the brewery industry. It is used to filled up the processed food for packing. It is used to filled up fruit juices, synthetic syrup. On that base it can be assumed that half of the share will go in the beverages industry. It is found that 11000 MT. product of aluminium can used in the beverage industry. There is good scope for new investment. Any entrepreneur can enter in this fields.
Plant capacity: 50000 Nos./dayPlant & machinery: 131 Lacs
Working capital: 139 LacsT.C.I: -
Return: 31.00%Break even: 49.00%
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Anodic Aluminium Labels - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Anodic Aluminium Labels used as an industrial, metallic labels and are widely used on industrial machinery and domestic appliances for supplying the specifications, operating procedures and name of the manufacturer. Also nameplates are seen on the houses and buildings. In offices Anodic Aluminium Labels are used to indicate the room numbers and designation of the official etc. Most of the name plates are made up of aluminium, while the used as name plates are made from Brass, Iron and stainless steel. Anodic Aluminium Labels have the advantage that it is unbreakable and ever shining. Anodizing Labels are manufactured by private organizations. There are very few available in organized sectors. There is about 5653 MT of Andosed Aluminium Label is manufactured in the year 2004-05. About 5% per annum demand increase is observed of anodic labels. There is a very bright scope for entrepreneurs. Any new entrepreneur can well venture in this field.
Plant capacity: 1 MT/DayPlant & machinery: 13 Lakhs
Working capital: -T.C.I: 132 Lakhs
Return: 46.00%Break even: 34.00%
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Aluminium From Bauxite of Gibbsite Variety - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Residual rocks, in which the alumina trihydrate and monohydrate minerals gibbsite, boehmite, and diaspore predominate are classified as bauxite. Other residual minerals are developed in the unique type of rock weathering which produces bauxites, and these minerals kaolinite, halloysite, goethite, hematite, magnetites, anatase, quartz and some phosphatic and manganiferous minerals may form the lesser constituents of bauxites. Since bauxites have formed from a variety of rock types, minor quantities of residual minerals resistant to weathering. Traces of the elements barium, boron, carbon, bismuth, beryllium calcium, cerium, chromium, cobalt, copper, hafnium, gallium gold, yttrium, zinc, zirconium have been found in bauxites. Some of these elements are presumably present as secondary minerals, while other are present in unaltered mineral remnants. Halloysite is rare in older bauxites, but it is a common constituent of younger bauxites and with quartz is usually the main constituent of the residual clays underlying younger bauxites. The alumina hydrates and hydrous Aluminium silicates of bauxites are derived chiefly from the weathering of felspathoids and felspars of igneous, volcanic, and metamorphic rocks, form Aluminium silicates, felspars, micas and clay minerals of sedimentary and metamoriphic rocks, and from the less soluble minerals in particularly pure calcareous limestone. Some alumina hydrates and hydrous Aluminium silicates are produced also from the breakdown of amphiboles and pyroxenes in igneous, volcanic, and metamorphic rocks. Although certain almost pure calcareous rocks from bauxite, no bauxite has been found which is known to be derived from coarde high silica or ultra basic rocks. The colour of bauxites, which varies from white, cream, yellow, green, gray, pink, brown, red to black, and particle size of the iron minerals in the bauxites and is unrelaled to the alumina hydrate minerals. There is a fair scope for new entrepreneurs to enter in this field.
Plant capacity: 20000 MT/AnnumPlant & machinery: 615 Lakhs
Working capital: -T.C.I: 1875 Lakhs
Return: 17.00%Break even: 54.00%
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Iron Ore Mining - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Iron is an Anglo-Saxon Word : the symbol Fe, comes from latin ferrum. The use of iron has been known since the earliest times; it was prepared by the so-called bloomery hearth, or Catalan Forge. Iron ores were heated in a shallow trench with a large excess of wood charcoal, fanned by bellows. Lumps (blooms) of wrought iron were obtained, and were welded together by hammering. As technology advanced during the middle ages, the trench was replaced by small shaft furnace, and from this present day blast furnance has developed. Iron is the cheapest and most widely used metal. Its annual production exceed by for that of all other metals combined. It comprises approximately 93% of the tonnage of all the metals used. India is the only country in the world possessing huge recoverable reserve of iron ore to the tune of 13,400 million tons with average Fe content of 63%. Hence, the global steel industry is eyeing India in order to meet the iron ore requirements for steel production. New entrepreneurs venture in to this field will be successful.
Plant capacity: 139 Lakh MT/AnnumPlant & machinery: 1030 Lakhs
Working capital: -T.C.I: 1163 Lakhs(Cost of Project)
Return: 37.00%Break even: 38.00%
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Aluminum Gravity Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Gravity casting which is in fact is a permanent mould casting in which the molten metal is poured under the force of gravity into the permanent mould that are distinguished for repetitive use. Mould are made in two or one part and hinged and clamped for easy removal of finished castings. It is extensively used in automobile, air craft and domestic appliances. Because of increase in production of automobiles, the various parts of automobile which are casted are in great demand. Aluminium gravity casting which have better finish, greater strength have good structure free from holes are valued in the market. In the organized sector their are 18 units having production of 3,890 MT.
Plant capacity: 300.00 Kgs/dayPlant & machinery: 10 Lakhs
Working capital: -T.C.I: 65 Lakhs
Return: 44.00%Break even: 46.00%
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Pig Iron - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Pig Iron is a raw material for all the iron and steel based industries and hence, required to be responsive to the requirements of pig iron users. Pig iron as hot metal goes to the integrated steels making plant for refining and conversion into steel of various types to cater to the down stream industries like Hot Rolling Mills, Forging Plant, Extrusion Plant etc. Iron ores, coal/coke, limestone and dolomite are the main raw materials used in steel industries. Manganese, Chromites, Quartize, Kyanite and Bauxite etc. are used in minor quantities in steel plants. Pig iron is the main product of a blast furnace. The production of iron and steel comprises approximate 95% of all to usage of metal produced in the world. On the average iron and steels are the least expensive of the world metals. There is very good scope for new entrepreneurs. There is bright scope of pig iron.
Plant capacity: 10 Lakh MT/MonthPlant & machinery: 38 Crores
Working capital: -T.C.I: 388 Crores
Return: 49.00%Break even: 29.00%
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Recovery Of Zinc Metal From Zinc Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Indian has an ancient and impressive heritage in zinc production and their usage. There was at one time a thriving lead and zinc industry in the state of Rajasthan. It remains the ancient zinc smelter, located near the modern unit of Hindustan zinc ltd., at debari, udaipur, are of great historical archeology. The use of zinc in mino-base alloys primarily for die-casting has replaced the sacrificial employment at zinc in varied cooperation as the major outlet for zinc. There is continuous increase in the use of zinc annually for galvanizing purposes. This provides very god scope for new investment.
Plant capacity: 2 Mt/DayPlant & machinery: 50 Lakhs
Working capital: -T.C.I: 265 Lakhs
Return: 58.00%Break even: 32.00%
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Poly Aluminium Chloride - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium chloride Hydroxide, Aici products, commonly known as polyaluminium chlorides (P.A.C.), are used for a wide variety of industrial applications. Other names for pac are basic aluminium chloride, polybasic aluminium chloride, aluminium hydroxide, and aluminium oxychloride and aluminium chlorohydrate. The presence of polymeric aluminium containing cations, the distribution of which can differ greatly typifies pac products. Other pac uses included preparation of pillared clay catalysts. Stabilization of formulation of clays. In paper industries (sizing in paper making). The demand of pac is increasing day by day. A new entrepreneur can well venture into this field and he will find it a very lucrative trade. The future scope of the product is also very bright.
Plant capacity: 1.50 Mt/DayPlant & machinery: 13 Lakhs
Working capital: -T.C.I: 26 Lakhs
Return: 26.00%Break even: 63.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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