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Ethanol Manufacturing as Bio-Fuel | Ethanol Production from Rice/Rice Straw/Rice Husk/Rice Bran/Corn/Wheat/Maize | Dual Feed Distillery | Multi-Feed Distillery | Bioethanol production | Second-Generation Bioethanol Production | Lignocellulosic bioethanol

An alcoholic drink that is popular in a number of forms, including beer, cider, wine, spirits, and ale, is ethanol. Ethanol is a compound that has a variety of other uses in the chemical and pharmaceutical industries, as well as being a component in distilled and fermented beverages.

In terms of environmental impact, bioethanol production is an eco-friendly alternative to fossil fuels. Furthermore, bioethanol from sugarcane juice and maize starch is less expensive than fossil fuels. There is a critical need to find alternative energy sources to meet current energy demand since energy resources are depleting.

Potential of ethanol production globally;

For developing economies without fossil fuel reserves, reliance on petroleum-based transportation fuels is a key concern. The problem is especially acute in landlocked nations like Nepal. Landlocked countries, in reality, spend a significant portion of their GDP on importing fossil fuels from other countries. Taking these issues into consideration, considerable effort is being put into developing alternative energy.

Based on important crops such as corn, barley, oat, rice, wheat, sorghum, and sugar cane, the global production potential of bioethanol has been calculated. Lignocellulosic biomass, such as crop wastes and sugar cane bagasse, are bioethanol feedstock. Wasted crops, which are crops that are lost during distribution, are also considered feedstock. Around 73.9Tg of dry wasted crops exist around the world, with the capacity to produce 49.1GL/year of bioethanol.

These seven crops provide about 1.5Pg/year of dry lignocellulosic biomass that can be converted to bioethanol. Based onlignocellulosic biomass, bioethanol production can reach 442 GL/year.  Bioethanol could be produced from crop leftovers and lost crops at a rate of 491GL/year, about 16 times more than what is currently produced.

Rural and urban areas both can produce second-generation biofuels using readily available lignocellulosic biomass (as derived from lignocellulose). Approximately 1,000 giga-metric tons of lignocellulose are produced annually, making it the most abundant biomass on earth.

In areas where corn and sugarcane are not viable sources of ethanol production, sweet potatoes are considered as an alternative source.

This fuel can be used to produce bioplastics and to generate electricity by using ethanol fuel cells.

The demand for biofuels is shifting towards emerging economies, according to the OECD-FAO Agricultural Outlook 2018-2027, which are fast implementing policies that benefit the local biofuels sector. Furthermore, market predictions indicate that developing countries will account for 84 per cent of total increased ethanol consumption.

Potential of ethanol production in India;

India has a 684 crore litre ethanol-producing capacity. To reach the country's goal of 20% ethanol in gasoline by 2030, it will need a capacity of 1,000 crore litres.

According to a high-ranking government official, India's ethanol production capacity could double by 2025. By 2025, the blending of ethanol with petrol (EBP) will enable the country to save more than 30,000 crores in foreign exchange, thus improving energy security.

The Indian ethanol market is expected to grow 14.50 per cent a year from 2.50 billion dollars in 2018 to 7.38 billion dollars by 2024 due to the increased consumption of ethanol for fuel additives and beverages.

A measure intended to make India less dependent on imported crude oil has been taken by Indian policymakers, encouraging sugar producers to produce ethanol for Oil Marketing Companies (OMCs). To meet the demand for its 20% Fuel Blending Program, ethanol output is expected to increase three to fivefold in the future (FBP).

The growing consumption of alcohol, changing lifestyles, and the increasing impact of western culture are likely to drive the growing demand for ethanol in India.

In the future, biomass and solid waste are predicted to be major sources of ethanol production.

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ETHANOL FROM ALGAE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Algae have a tendency to have a much different makeup than does most feedstocks used in ethanol, such as corn and sugar cane. Ethanol from algae is possible by converting the starch (the storage component) and Cellulose (the cell wall component). Ethanol is a renewable, domestically produced alcohol fuel made from plant material, such as corn, sugar cane, or grasses. Using ethanol can reduce oil dependence and greenhouse gas emissions. Ethanol fuel use in the U.S. has increased dramatically from about 1.7 billion gallons in 2001 to about 13.2 billion in 2013 Ethanol is used is many different products ranging from perfumes to explosives. The most popular use of ethanol alone is in the automotive fuel industry. There are cars that run off 100% ethanol or fuel mixtures containing part gasoline and part ethanol also known as gasohol. It is mixable in all proportions with water and most organic solvents. Ethanol in the presence of an acid catalyst makes an ethyl ester. The two most used ethyl esters are ethyl acrylate and ethyl acetate. These are used to make up such products as paints, coatings, adhesives and the most popular household product is nail polish remover.Ethanol is used extensively as a solvent in the manufacture of varnishes and perfumes; as a preservative for biological specimens; in the preparation of essences and flavorings; in many medicines and drugs; as a disinfectant and in tinctures (e.g., tincture of iodine); and as a fuel and gasoline additive. Many social gatherings around the world involve ethanol in the form or beer, wine and liquor. PROCESS BEHIND ETHANOL FROM ALGAE Fermentation process to produce ethanol include the following stages: (a) Growing starch-accumulating, filament-forming, or colony-forming algae in an aqua culture environment; (b) Harvesting the grown algae to form a biomass; (c) Initiating decay of the biomass; (d) Contacting the decaying biomass with a yeast capable of fermenting it to form a fermentation solution; and, (e) Separating the resulting ethanol from the fermentation solution Algae contain fatty acids that can be converted into fatty acid methyl esters or FAMEs, the molecules in biodiesel. Global ethanol production on the rise The Energy Information Administration (EIA) said that it expected global ethanol production to average 927 000 barrels per day on 2014 and 933,000 barrels per day in 2015. Other biofuel makers have struggled to produce second generation (2G) biofuels in high volumes and at competitive prices, including Gevo Inc and Kior Inc. Abengoa is one of the first companies to deliver 2G cellulosic fuel on a commercial scale, a sign that it may become a more important part of the US energy supply. The plant cost around US$500M. It was developed over a decade and was supported by US$97M grant and US$132M loan guarantee from the Energy Department. It was completed in August,2014 and began initial production at the end of September,2014.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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Ethanol from Rice Straw and Rice Bran

Ethanol is a clear, colorless liquid rapidly absorbed from the gastrointestinal tract and distributed throughout the body. It has bactericidal activity and is used often as a topical disinfectant. It is widely used as a solvent and preservative in pharmaceutical preparations as well as serving as the primary ingredient in Alcoholic Beverages. Ethanol productions from cellulosic materials offer a solution to some of the recent environmental, economic, and energy problems facing worldwide. Nationally, energy costs are on the rise and forecasts of petroleum supply disruptions are once again making news. People are not immune to these events & feel the impact of rising energy prices every time they purchase gasoline, diesel or other petroleum products. Cereal straw, one of the most abundant renewable lignocellulose resources which possess valuable components, has gradually become the research hot spot as a promising substitute for both the fossil fuel resource & petroleum based industry with the increasing calling for bio-fuel and green chemistry. Fermenting sugars produces ethanol. Lignocelluloses materials such as agricultural, hardwood & softwood residues are potential sources of sugars for ethanol production. Ethanol from Rice Straw is manufactured by fermentation. India has emerged as the largest user of ethyl alcohol for chemicals over the past three decades. Ethyl alcohol derived from sulphite pulpine plants served as a base for limited quantities of select chemicals in Norway and Sweden in the immediate post-war years and ethyl alcohol derived from molasses was also used for chemicals in the U.K. at that time. In fact, the early production of polyethylene was based on ethyl alcohol in the U.K. France too was exploiting the ethyl alcohol route to chemicals. The U.S. installed a big plant for making synthetic rubber from the two intermediates, styrene and butadiene, derived from ethyl alcohol produced from corn (starch). But the end of the war led to it being closed down. The era of petroleum-derived chemicals, mostly using ethylene and propylene, began in the late Fifties and early Sixties displacing ethyl alcohol as feedstock. Ethyl alcohol ended its tenure as a chemical feedstock in Europe but emerged as a fuel for automobiles in Brazil and in the U. S. Brazil also took up alcohol-based chemicals in a limited way and is now lagging behind India in this area. The U.S. and Europe have little of ethyl alcohol as base for chemicals. Few Indian Major Players are as under: • Amar Alcoholi Ltd. Andhra Sugars Ltd. • Dharani Sugars & Chemicals Ltd. • Empee Sugars & Chemicals Ltd. • Globus Spirits Ltd. • Jeypore Sugar Co. Ltd. • K C P Sugar & Inds. Corpn. Ltd. • K M Sugar Mills Ltd. • Kanoria Chemicals & Inds. Ltd. • Kirlampudi Sugar Mills Ltd. • Kothari Sugars & Chemicals Ltd. • M A C Agro Inds. Ltd.
Plant capacity: 40 KL. /dayPlant & machinery: -
Working capital: -T.C.I: -
Return: 26.00%Break even: 46.00%
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Ethyl Alcohol from Molasses

Ethanol known as ethyl alcohol or grain alcohol is a flammable, colorless, mildly toxic chemical compound with a distinctive perfume –like odor, and the ethanol is found in alcoholic beverages. In common usage, it is often referred to simply as alcohol. Natural energy resources such as petroleum and coal have been consumed at high rates over the last decades. The heavy reliance of the modern economy on these fuels is bound to end, due to their environmental impact (and the corresponding pressure of society) and to the fact that they might eventually run out. Ethanol is a volatile, flammable, clear, colourless liquid. Ethanol is a good sovent. It is also used as a germicide, beverage and antifreeze, fuel, depressant and chemical intermediate. It can be made by the fermentation process of material that contains sugar or from the compound which can be converted to sugar. Yeast enzyme readily ferment sucrose to ethanol. Global ethyl alcohol market is expected to rise with the CAGR of about 7.5% during forecast period 2017-2024 Rising application of ethyl alcohol as biofuel is one of the major factor that contributes to the growth of global ethyl alcohol market during forecast period. Also, increasing adoption of ethyl alcohol across various end-user sectors also promotes the growth of global ethyl alcohol market. However, advent of hybrid electric vehicles and rise in price of raw materials used in manufacture and production of ethyl alcohol are some of the major factors restraining the growth of global ethyl alcohol market during forecast period. Geographically, global ethyl alcohol market report has been segmented in regions such as North America, Asia Pacific, Europe, and Rest of World. North America is expected to dominate the ethyl alcohol market during forecast period due to growth in the production of ethyl alcohol, increasing exports of ethyl alcohol across the countries of region such as United States and Canada, etc. However, Asia Pacific is expected to emerge as the fastest growing region in ethyl alcohol market during forecast period owing increasing disposable income of the consumers, increasing demand for ethyl alcohol to be used as a fuel, wide scale adoption of ethyl alcohol across different end user sectors of the region, etc. Ethanol being a renewable resource of energy is probably a cleaner alternative to fossil fuels. Demand for Ethanol is increasing day by day due to its versatile application and utility. To meet the acing demands, production of Ethyl Alcohol or Ethanol through fermentation is gaining momentum and acclamation globally.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Whole Wheat Processing Unit to extract VWG and Starch Milk to Fermentation for Ethanol

Wheat is produced in 120 countries and accounts for about 19 percent of the world’s calorie supplies. It is used primarily as flour for making bread, pastry, pasta and noodles etc. It is also used to feed livestock, with the feed used for accounting for about 17 percent of global wheat consumption. In addition the by-products from milling wheat into flour are used as feed. The annual global production of dry wheat is about 529 Tg. Asia (43%) and Europe (32%) are the primary production regions. India being the second larger producer of wheat after China and it can be considered as a promising substitute of corn for bioethanol. Secondly, a huge quantity of wheat is wasted every year due to mismanagement in the warehouses thus this waste wheat can also be utilised for bioethanol production. Alcohol, also known by its chemical name ethanol, is a psychoactive drug that is the active ingredient in drinks such as beer, wine, and distilled spirits (hard liquor). It is one of the oldest and most common recreational substances, causing the characteristic effects of alcohol intoxication ("drunkenness"). Among other effects, alcohol produces a mood lift and euphoria, decreased anxiety, increased sociability, sedation, impairment of cognitive, memory, motor, and sensory function, and generalized depression of central nervous system function. Ethanol is a type of chemical compound known as an alcohol, and is the only type of alcohol that is found in alcoholic beverages or is commonly used for recreational purposes; other alcohols such as and isopropyl alcohol are toxic. India is one of the largest producers of alcohol in the world and contributes to 65% of production and nearly 7% of imports into the region. The precise estimate of unrecorded alcohol production is not clearly known. India is the largest whisky market in the world. And there is increasing demand for imported whisky and wine. Economic affluence, urbanization, changing lifestyles and social mores are all persuading young people to take to drinking. Thus, due to demand it is best to invest in this project. Few Indian major players are as under: • Gujarat Ambuja Exports Ltd. • Gujarat Ambuja Proteins Ltd. • Pioneer Industries Ltd. • S P Y Agro Inds. Ltd. • Vidiani Agrotech Inds. Ltd.
Plant capacity: Wheat Gluten Powder:11,000 MT per annum Wheat Base Alcohol:18,000 MT per annumPlant & machinery: 7542 Lakhs
Working capital: -T.C.I: Cost of Project:10073 Lakhs
Return: 25.00%Break even: 43.00%
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Denatured Ethanol

Denatured alcohol is used as a solvent and as fuel for alcohol burners and camping stoves. Because of the diversity of industrial uses for denatured alcohol, hundreds of additives and denaturing methods have been used. Denatured alcohol, also called methylated spirit (in Australia, New Zealand, South Africa and the United Kingdom) or denatured rectified spirit, is ethanol that has additives to make it poisonous, bad-tasting, foul-smelling, or nauseating to discourage recreational consumption. In the United States, mixtures sold as denatured alcohol often have much greater percentages of methanol, and can be less than 50% ethanol. Denaturing alcohol does not chemically alter the ethanol molecule. Rather, the ethanol is mixed with other chemicals to form a foul-tasting, often toxic, solution. For many of these solutions, there is no practical way to separate the components. Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million US$ in 2017, at a CAGR of 6.7% during the forecast period. In this study, 2017 has been considered as the base year and 2018 to 2025. As large demand of high-end products at home and abroad, growing number of enterprises enter the business of denatured alcohol production. But the gross margin of denatured alcohol production is relatively low because of the industry features. Alcohol used in industries is denatured alcohol which is usually ethyl alcohol (C2H5OH). This denatured alcohol is of two types: type a (completely denatured alcohol) and type b (special denatured alcohol). Type b ethyl alcohol is very common for industrial uses. Further, industrial alcohol or denatured alcohol is made by similar processes as for food-grade alcohol.
Plant capacity: Denatured Ethanol with Methyl Alcohol: 10,000 KL per annumPlant & machinery: 841 Lakh
Working capital: -T.C.I: Cost of Project: 1841 Lakh
Return: 26.00%Break even: 60.00%
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How to Start Manufacturing Plant of Denatured Ethanol.

How to Start Manufacturing Plant of Denatured Ethanol. Production of Methylated Spirits Denatured ethanol is used as a solvent and as fuel for alcohol burners and camping stoves. Due to the range of business uses for denatured alcohol, many additives and denaturing methods are used. denatured alcohol, conjointly referred to as methylated spirit (in Australia, New Zealand, south Africa and therefore the United Kingdom) or denatured rectified spirit, is ethanol that has additives to create it toxic, bad-tasting, foul-smelling, or nauseating to discourage recreational consumption. This denatured alcohol is of two types: type a (completely denatured alcohol) and type b (special denatured alcohol). Type b ethyl alcohol is very common for industrial uses. Further, industrial alcohol or denatured alcohol is made by similar processes as for food-grade alcohol. Denatured Alcohol is ethanol that made by the addition of one or a lot of chemicals thereto and made unfit for the human consumption. The most additive which usually used is 10% methanol. Alternative additives used are isopropyl alcohol, acetone, methyl ethyl organic compound and methyl isobutyl ketone etc. Application:- Drugs & Pharmaceutical Industry Organic Chemicals Solvent and extraction medium Blended with petrol, which is used as a fuel Cosmetics Cleaner and Solvent Thinner Alcohol Fuel Personal Care and Cosmetics Others Relates Project: - Alcoholic and Non-Alcoholic Beverages Market Outlook:- Global Denatured Alcohol market size will increase to 117200 Million US$ by 2025, from 69900 Million US$ in 2017, at a CAGR of 6.7% during the forecast period. In this study, 2017 has been considered as the base year and 2018 to 2025. As large demand of high-end products at home and abroad, growing number of enterprises enter the business of denatured alcohol production. But the gross margin of denatured alcohol production is relatively low because of the industry features. Alcohol used in industries is denatured alcohol which is usually ethyl alcohol (C2H5OH). This denatured alcohol is of two types: type a (completely denatured alcohol) and type b (special denatured alcohol). Type b ethyl alcohol is very common for industrial uses. Further, industrial alcohol or denatured alcohol is made by similar processes as for food-grade alcohol. Denatured Alcohol because of the eco-friendly attributes and its various applications in many industries, its market is anticipated to grow at a big demand. Denatured alcohol market is primarily driven by the increasing demand for its usage within the household and plenty of varieties of industries further. There’s a bigger would like for improvement agent in glass industries and sanitizing agent in medical industries. Not solely within the industries however it's conjointly utilized in the household items as now-a-days individuals are additional concerned with health and hygiene, it serves the purpose within the kind of sanitizer. Methanol (methyl alcohol) that is used because the main additive within the production of denatured alcohol. Methanol may be a byproduct of wood stock however today it's usually produced from methane. This makes denatured alcohol an eco-friendly various to other cleanup product that are clogged chemically. Denatured alcohol market is primarily driven by the increasing demand for household chemicals followed by industrial usage. Denatured alcohol, thanks to its varied applications as a solvent and fuel each indoor and outside. The necessity for a cleansing and sanitizing agent in industrial and industrial environments contributes to the increasing demand for fermentation alcohol market. Denatured alcohol is treated with totally different chemicals that are unfit for recreational drinkers, thereby creating it appropriate for household usage. As Chinese overall economic downward trend in the past few years, and international economic situation is complicated, in the next few years there will be many uncertainties, and coupled with Denatured Alcohol industry in larger demand on the market in the past few years, more and more companies enter into Denatured Alcohol industry, the current demand for Denatured Alcohol product is relatively low, lack of demand, excess supply. Ordinary Denatured Alcohol products on the market do not sell well; Denatured alcohol’s price is lower than past years. The fuel segment dominated the market and is probably going to grow, because of increased observe of ethanol blending with fuel across the globe. The surging demand to produce fermentation alcohol from corn and sugar is probably going to produce opportunities for the market. North America dominated the market across the globe, because of increasing regulations and rising demand for the food process business. Relates Books: - Alcohol And Alcohol Based Industries Key Players ? India Glycols Ltd. ? Bajaj Hindusthan Sugar Ltd. ? Shree Renuka Sugars Ltd. ? Balrampur Chini Mills Ltd. ? Mawana Sugars Ltd. ? Triveni Engineering & Industries Ltd. ? HPCL Biofuels Limited ? Jeypore Sugar Company Ltd. ? Simbhaoli Sugars Ltd. ? BSM Sugar ? E.I.D Parry India Ltd. Tags:- #ethanol, #denaturedethanol, #denaturedalcohol, #businessopportunity, #businesssuccess, #MarketResearchReport, #startyourbusiness, #startupidea, #startups,
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ETHANOL from Broken Rice, Maize & Wheat

Ethanol is a clear, colorless liquid with a characteristic, agreeable odor. In dilute aqueous solution, it has a somewhat sweet flavor, but in more concentrated solutions it has a burning taste. Ethanol, CH3CH2OH, is an alcohol, a group of chemical compounds whose molecules contain a hydroxyl group, -OH, bonded to a carbon atom. Ethanol melts at -114.1°C, boils at 78.5°C, and has a density of 0.789 g/mL at 20°C. Its low freezing point has made it useful as the fluid in thermometers for temperatures below -40°C, the freezing point of mercury, and for other low-temperature purposes, such as for antifreeze in automobile radiators. Ethanol, also known as ethyl alcohol, drinking alcohol or grain alcohol, is a flammable, colorless, mildly toxic chemical compound, and is best known as the alcohol found in alcoholic beverages. In common usage, it is often referred to simply as alcohol. Its molecular formula is variously represented as EtOH, CH3CH2OH and C2H5OH or as its empirical formula C2H6O (which it shares with diethyl ether). India ethanol market is projected to grow from $ 2.50 billion in 2018 to $ 7.38 billion by 2024, exhibiting a CAGR of 14.50% during 2019-2024, on the back of increasing ethanol use in applications such as fuel additives and beverages. Ethanol is a prominent alcoholic beverage, mainly found in beer, cider, wine, spirits and ale. Indian government is trying to reduce its dependence on imported crude oil and incentivizing Indian sugar manufacturers to produce ethanol for Oil Marketing Companies (OMCs). It is expected that ethanol production will increase by three to five folds in the future in order to meet the demand for its 20% Fuel Blending Program (FBP). Factors such as increasing alcohol consumption and changing lifestyle along with growing influence of the western culture are likely to drive the demand for ethanol in the country. Ethanol production in India is expected to reach a record 3 billion liters this year, up 11 percent from 2018. Last year, approximately 2.7 billion liters of ethanol was produced from molasses. The global industrial ethanol market demand reached a volume of almost 116.9 billion liters in 2019. The demand is further expected to grow at a CAGR of 2.5% in the forecast period of 2020-2025 to reach a volume of almost 135.5 billion litres by 2025. From the total ethanol consumption, the non-fuel applications like chemicals, pharmaceutical, plastic, and beverage industries, which also include cosmetics, paints, cleaning products, and alcoholic drinks, contribute about 13-15% of the total applications. While fuel applications are the leading application segment for ethanol, industrial applications account for 7% of the total uses of the product. The Asia Pacific is the leading the industrial ethanol market, as it is the largest producer as well as the consumer of industrial-grade ethanol. The market is being driven by the rising demand for acetic acid from the paints, inks, and coatings sector, especially from countries like South Korea and China. In the industrial ethanol market, the solvents hold a significant share, i.e., 63%, which is expected to grow. Chemical intermediates are expected to grow at a slightly higher growth rate. Chemical intermediates such as acetic acid and acrylates are the key consumers of industrial-grade ethanol. Solvents includes the paints, inks, and coatings industry, which holds a significant share in the market, accounting for 17% of the total demand for industrial ethanol. The paints, inks, and coatings sector is followed by personal care and cleaning products segments. Few Indian major players are as under India Glycols Ltd Ghaziabad Organics Ltd. Shamanur Sugars Ltd. Piccadily Sugar & Allied Inds. Ltd. Jeypore Sugar Co. Ltd Shree Renuka Sugars Ltd. Ammana Bio Pharma Ltd.
Plant capacity: Ethanol :60 KLtrs / DayPlant & machinery: -
Working capital: -T.C.I: -
Return: 25.00%Break even: 49.00%
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Production of Ethanol (Ethyl Alcohol) from Broken Rice, Maize & Wheat

Production of Ethanol (Ethyl Alcohol) from Broken Rice, Maize & Wheat. Profitable Business Ideas for Entrepreneurs. Ethanol is a domestically produced alternative fuel most commonly made from corn. It is also made from cellulosic feed stocks, such as crop residues and wood. Ethanol plants are concentrated in the Midwest because of the proximity to corn production. Plants outside the Midwest typically receive corn by rail or use other feed stocks and are located near large population centers. Ethanol is used as an automotive fuel by itself and can be mixed with gasoline to form what has been called "gasohol" FUEL ETHANOL- the most common blends contain 10% ethanol and 85% ethanol mixed with gasoline. Over 1 billion gallons of ethanol are blended with gasoline every year in the United States. Because the ethanol molecule contains oxygen, it allows the engine to more completely combust the fuel, resulting in fewer emissions. Since ethanol is produced from plants that harness the power of the sun, ethanol is also considered a renewable fuel. Therefore, ethanol has many advantages as an automotive fuel. Related Projects: - Alcohol Projects The ethanol used as an intermediary product by the chemical, pharmaceutical or cosmetics industry is in many cases of the highest and purest possible quality. These are premium markets due to the additional steps in the alcohol production process that are necessary to achieve the required purity. The same high standards and processes apply when alcohol is used for the production of spirit drinks. Ethanol is a valuable ingredient in the production of: Alcoholic beverages: Spirits and alcohols (e.g. vodka & gin). Neutral alcohol is mixed with water, aromas and flavouring to produce the final product. Food and non-alcoholic beverages: Flavours and aromas. Ethanol is used as a natural product to extract and concentrate flavours and aromas, which are then used by the food & drink industry. No alcohol is contained in the final products. Chemicals: Paints, thermometers and anti-freeze. It is also a widely used solvent and is increasingly used as a renewable alternative to fossil-based chemicals for creating a large range of products, such as bioplastics. Cosmetics: It is contained in perfumes, deodorants, and other cosmetics. Pharmaceutical: Medicines, medical wipes and as an antiseptic in most antibacterial hand sanitizer gels. Related Books: - Alcohol and Alcohol Based Industries, Alcoholic and Non Alcoholic Beverages Ethanol Production Ethanol’s biggest asset is that it comes from the renewable resources of farms from around the world. Ethanol can be synthesized from any plant that contains sugar. Although it is most commonly made from corn, ethanol can be synthesized from sorghum, wheat and barley. The world’s largest producer or ethanol, Brazil, begins the process using sugarcane. Ethanol production is an eight step process that begins with the growing plants, such as corn. Once the corn is ready to be harvested, it is then processed into small particles. This process is necessary to remove cornstarch, which is a critical ingredient in the fermentation process. The cornstarch is ground into a fine powder where it is mixed with water and an enzyme called alpha-amylase. This enzyme helps break down the starch even further into a mash that is heated between 120 and 150 degrees to convert the starch to liquid. Once a liquid, the heat rises again to 225 degrees to break it down even further. Related Videos:- Beverages, Fruit Juice, Alcohol, Wine, Whisky, Mineral Water, Packaged Drinking Water, Beer, Energy Drinks, Hard and Soft Drinks, Alcoholic and Non-Al Once the mash has been cooked, it is then cooled and glucoamylase, another enzyme, is added which converts the mash into a sugar that will be used in the fermentation process. After a 48 hour fermenting period, the mash will contain somewhere around 10 percent ethanol. The entire mixture-which also contains water and other solids-is then heated again to evaporate the ethanol, which will then be cooled and passed through a dehydration system that will eliminate any water that is still in the batch. At this point in the process, the ethanol is a 200 proof grain alcohol that will get even the largest alcoholic buzzing. It is a requirement that all ethanol be made unfit for human consumption, and this is done by adding a small amount of gasoline to the finished product. The ethanol is now ready to be shipped to E85 fuel centers located around the country. Ethanol production is poised for growth in the United States, which means more factories around the United States. Market Research: - Market Research Reports, India and Global Industry Analysis Market Outlook India Ethanol Market India Ethanol Market is expected to register growth during the forecast period on account of the increasing consumption and production of alcoholic beverages along with the growing usage of ethanol as fuel in automotive. The growing environmental concerns and rising adoption of ethanol at gasoline stations coupled with the increasing number of gasoline stations are some of the major factors driving the demand for the ethanol market in India. Moreover, the changing taste and preferences of people, changing life, and rising automobile industry would propel the growth of the ethanol market in India. Ethanol (also known as ethyl alcohol), popularly known as alcohol, is consumed in alcoholic beverages such as beer, cider, wine, spirits etc. all over the world. Apart from beverages, Ethanol serves various other sectors such as industrial solvent, fuel and fuel additives, chemical intermediates, disinfectants etc. Because of its broad-spectrum germicidal properties, Ethanol also finds several applications in disinfectants such as in alcohol-based hand sanitizers. Increasing demand for disinfectants with rising health consciousness among people will further escalate the Ethanol demand in the coming years. Related Project: - Ethanol From Broken Rice, Maize & Wheat Demand for biofuels is shifting towards emerging economies, which are rapidly putting in place policies that favor the domestic bio-fuels market. Furthermore, the market projections suggest that 84% of the total additional demand for ethanol are expected from developing countries. Additionally, in many countries, compulsory blending rules impose a minimum share of ethanol and biodiesel to be utilized in transport fuel. The Indian ethanol market is projected to grow from $ 2.50 billion in 2018 to $ 7.38 billion by 2024, exhibiting a CAGR of 14.50% during 2019-2024, on the back of increasing ethanol use in applications such as fuel additives and beverages. Ethanol is a prominent alcoholic beverage, mainly found in beer, cider, wine, spirits and ale. Indian government is trying to reduce its dependence on imported crude oil and incentivizing Indian sugar manufacturers to produce ethanol for Oil Marketing Companies. It is expected that ethanol production will increase by three to five folds in the future in order to meet the demand for its 20% Fuel Blending Program (FBP). Factors such as increasing alcohol consumption and changing lifestyle along with growing influence of the western culture are likely to drive the demand for ethanol in the country. Related Project: - Ethanol From Broken Rice, Maize & Wheat Global Ethanol Market The global market for Ethanol is projected to reach US$105. 2 billion by 2025, driven by sustained increase in demand from biofuel and food & beverage industries. Growing consumer awareness about eco-friendly products and supportive government policies are also driving growth. Ethanol use in industries such as automotive, chemicals, food & beverages, personal care & cosmetics, and pharmaceuticals is continuing to grow. The focus on technology advancements and development of low cost feedstock is also favoring growth. Regulatory frameworks and policies are also in place in several countries for guiding and promoting the usage of biofuels in regional transportation sectors. Skyrocketing crude prices and increasing concern of greenhouse gases are expected to boost the demand for ethanol both in the developed and developing countries over the next several years. Projects: - Project Reports & Profiles Key Players:- Ammana Bio Pharma Ltd. Ghaziabad Organics Ltd. India Glycols Ltd. Jeypore Sugar Co. Ltd. Piccadily Sugar & Allied Inds. Ltd. Shamanur Sugars Ltd Shree Renuka Sugars Ltd. Tags: - #ethanol #ethanolmanufacturing #ethanolproduction #Ethanolbusiness #ethanolindustry #ethanolmarket #brokenrice #Maize #alcohol #ethylalcohol #DetailedProjectReport #businessconsultant #feasibilityReport #NPCS #entrepreneurindia #startupbusiness #startupbusinessideas #startupideas
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Set Up Grain and Molasses-Based Ethanol Distillery- Government Approves Scheme for Increasing Ethanol Production.

Set Up Grain and Molasses-Based Ethanol Distillery- Government Approves Scheme for Increasing Ethanol Production. Ethanol (ethyl alcohol, CH3CH2OH) is one of a group of chemical compounds (alcohols) with molecules that contain a hydroxyl group (OH) bonded to a carbon atom. Ethanol is produced through the fermentation of agricultural products such as sugarcane, corn, and manioc, among others. Most ethanol produced worldwide is from sugarcane, mainly in Brazil. In the United States, ethanol is made from corn. Projects: - Project Reports & Profiles Sugar cane and sugar beets are the most common feedstocks used to make fuel ethanol in other parts of the world. Because alcohol is made by fermenting sugar, sugar crops are the easiest ingredients to convert into alcohol. Brazil, the world's second-largest fuel ethanol producer after the United States, makes most of its fuel ethanol from sugar cane. Most of the cars in Brazil can run on pure ethanol or on a blend of gasoline and ethanol. Uses Ethanol is one of the largest volume organic chemicals used in industrial and consumer products. The primary industrial uses of this aliphatic alcohol are as an intermediate in the production of other chemicals and as a solvent. Ethanol is used in the manufacture of drugs, plastics, lacquers, polishes, plasticizers, and cosmetics. Ethanol is used in medicine as a topical antiinfective, and as an antidote for ethylene glycol or methanol overdose. Commercial products containing ethanol include beverages, perfumes, aftershaves and colognes, medicinal liquids, mouthwashes, liniments, and some rubbing alcohols. Related Projects:- Alcohol Projects Application Industrial Solvents Fuel & Fuel Additives Beverages Disinfectant Personal Care Others Related Books:- Alcohol And Alcohol Based Industries, Alcoholic And Non Alcoholic Beverages ,Fruit Juices, Whisky, Beer, Rum ,Wine And Sugarcane Bye Products Market Outlook The global ethanol market size was valued at USD 89.1 billion in 2019 and is anticipated to register a compound annual growth rate (CAGR) of 4.8% from 2020 to 2027. The demand for the product is driven by growing usage of the product as a biofuel. The rising consumption of alcoholic beverages is another major factor supporting market growth. Ethanol can be manufactured by both natural as well as petrochemical feed stocks. In the natural process, natural sugars are fermented in the presence of yeast. Ethylene production is increasing owing to the rise in shale gas production. As oil output reduces and new ethylene capacities come online the market is expected to overstock with ethylene, which is expected to bring stagnancy in production of ethanol. Related Videos:- Beverages, Fruit Juice, Alcohol, Wine, Whisky, Mineral Water, Packaged Drinking Water, Beer, Energy Drinks, Hard and Soft Drinks, Alcoholic The fuel segment dominated the market and is likely to grow during the forecast period, owing to increased practice of ethanol blending with gasoline across the world. Ethanol is gaining support for application as fuel, owing to its renewable source and eco-friendliness with lower emissions. Ethanol has a higher octane number than gasoline, providing premium blending properties. However, Natural sources are projected to maintain a rapid growth during the forecast period. Synthetic sources has been further segmented into oil derivatives and coal among others. Related Project:- Ethanol As Biofuel - Manufacturing Plant, Detailed Project Report Non-fuel ethanol (or ethyl alcohol) is used in the manufacturing process for a wide range of products in industries across chemicals, plastics, pharmaceutical and beverage industries, including cosmetics, cleaning products, paints and alcoholic drinks. Its use in applications other than fuel blending accounts for approx. 5.4 billion gallons (20 billion litres) of ethanol. Books: - BOOKS & DATABASES Key Players:- Amines & Plasticizers Ltd. Ammana Bio Pharma Ltd. Athani Farmers' Sugar Factory Ltd. Baramati Agro Ltd. Bhuvan Tripura Inds. Ltd. Dhampur Sugar Mills Ltd. Dwarikesh Sugar Inds. Ltd. Empee Sugars & Chemicals Ltd. Gangamai Industries & Constructions Ltd. Godavari Biorefineries Ltd. H P C L Biofuels Ltd. Hico Products Ltd. Jeypore Sugar Co. Ltd. K M Sugar Mills Ltd. Natural Sugar & Allied Inds. Ltd. Parrys Sugar Industries Ltd. Purti Power & Sugar Ltd. Radico Khaitan Ltd. Sakthi Sugars Ltd. Saswad Mali Sugar Factory Ltd. Shamanur Sugars Ltd. Shree Renuka Sugars Ltd. Sri Sarvaraya Sugars Ltd. X L Energy Ltd. Related Project: - Ethanol from Molasses Tags:- #Ethanol #EthanolProduction #MillingIndustry #sugarcaneprocessing #SugarcaneIndustry #SugarcaneProduction #EthanolBlending #EthanolMarket #ethanolindustry #EthanolMarketTrends #EthanolManufacturing #EthanolBusiness #EthanolIndustry #EthanolDemand #sugarethanol #GovernmentProject #EthanolProject #DetailedProjectReport #businessconsultant #feasibilityReport #NPCS #entrepreneurindia #startupbusiness #BusinessPlan #startup #InvestInStartups #StartupIdea #startupinvestment #StartupBusinessPlan #StartupPlan #NewRelease #startupinvestment #startup #bussinessplanshub #Startupbusiness4you #StartupBusinessPlan #startupinvestment #startup #InvestInStartups #StartupIndiaConsultants #Plan4Business #StartupPlan #InvestingCapitalForBusiness #HowToMakeYourBusinessMoreSuccessful #investorbusiness #Startupcapital #BusinessPlanning #TechnologyTrendsForBusiness #StartupIdea
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Opportunities in Business of Ethanol as Bio-Fuel

Biofuels are transportation fuels manufactured from biomass materials, such as ethanol and biomass-based diesel fuel. These fuels are typically mixed with petroleum fuels (gasoline, distillate/diesel fuel, and heating oil), but they can also be used alone. Using ethanol reduces the consumption of crude oil-based gasoline and diesel fuel, lowering the amount of crude oil imported from other nations. Ethanol is widely employed as a solvent in the production of varnishes and perfumes, as a biological specimen preservation, in the preparation of essences and flavourings, in many medicines and treatments, as a disinfectant and in tinctures (e.g., iodine tincture), and as a fuel and gasoline additive. In the past, ethanol was made from a variety of sources. Properties of Ethanol • It is 10 percent pure ethyl alcohol • It is 10 percent pure ethyl alcohol • Extremely soluble • The auto-ignition temperature of ethanol is 793°F. • Some ethanol mixes can transmit electricity. In 2018, the global fuel ethanol market was worth USD 78.6 billion, and it is predicted to grow at a CAGR of 5.8% from 2019 to 2025. Crude oil and natural gas are widely employed in the production of fuels all over the world. We can also pursue the Brazilian way of ethanol production (i.e. using ethanol as a motor fuel) because India has a big area under sugar crop. Biofuel is a type of fuel that is made from natural sources such as plants, organic materials, and animal waste. The biofuel sector is gaining pace as a viable alternative to petroleum-derived fuels in order to address major concerns about global warming caused by fossil fuels. Environmental concerns and the need to cut costs are driving the industry. In accordance with the National Policy on Biofuels -2018, the government has promoted the use of ethanol as a mix stock with key automobile fuels such as gasoline through the Ethanol Blended Petrol (EBP) Program. This policy envisions a 20 percent ethanol blend in gasoline by 2030 as an example. The Department of Food and Public Distribution (DFPD) has stated that ethanol output varies from distillery to distillery and is dependent on a variety of factors like as raw material costs, conversion costs, distillery plant performance, and so on. The government has launched a number of supply and demand side actions, including expanding the range of raw materials available for ethanol production and setting remunerative rates for ethanol produced from various feedstocks. Few Indian Major Players 1. Ashley Bio-Fuels Ltd. 2. Biomax Fuels Ltd. 3. Costal Energy Ltd. 4. Creda - H P C L Biofuel Ltd. 5. K B K Chem-Engineering Pvt. Ltd. 6. Rattan Industries Ltd 7. Uttranchal Biodiesel Ltd.
Plant capacity: Ethanol 30.0 KL Per DayPlant & machinery: 3450 Lakhs
Working capital: -T.C.I: Cost of Project: 4325 Lakhs
Return: 24.00%Break even: 48.48%
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  • T.C.I is Total Capital Investment
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