Google Search

Search

Already a Member ?

Ethanol Manufacturing as Bio-Fuel | Ethanol Production from Rice/Rice Straw/Rice Husk/Rice Bran/Corn/Wheat/Maize | Dual Feed Distillery | Multi-Feed Distillery | Bioethanol production | Second-Generation Bioethanol Production | Lignocellulosic bioethanol

An alcoholic drink that is popular in a number of forms, including beer, cider, wine, spirits, and ale, is ethanol. Ethanol is a compound that has a variety of other uses in the chemical and pharmaceutical industries, as well as being a component in distilled and fermented beverages.

In terms of environmental impact, bioethanol production is an eco-friendly alternative to fossil fuels. Furthermore, bioethanol from sugarcane juice and maize starch is less expensive than fossil fuels. There is a critical need to find alternative energy sources to meet current energy demand since energy resources are depleting.

Potential of ethanol production globally;

For developing economies without fossil fuel reserves, reliance on petroleum-based transportation fuels is a key concern. The problem is especially acute in landlocked nations like Nepal. Landlocked countries, in reality, spend a significant portion of their GDP on importing fossil fuels from other countries. Taking these issues into consideration, considerable effort is being put into developing alternative energy.

Based on important crops such as corn, barley, oat, rice, wheat, sorghum, and sugar cane, the global production potential of bioethanol has been calculated. Lignocellulosic biomass, such as crop wastes and sugar cane bagasse, are bioethanol feedstock. Wasted crops, which are crops that are lost during distribution, are also considered feedstock. Around 73.9Tg of dry wasted crops exist around the world, with the capacity to produce 49.1GL/year of bioethanol.

These seven crops provide about 1.5Pg/year of dry lignocellulosic biomass that can be converted to bioethanol. Based onlignocellulosic biomass, bioethanol production can reach 442 GL/year.  Bioethanol could be produced from crop leftovers and lost crops at a rate of 491GL/year, about 16 times more than what is currently produced.

Rural and urban areas both can produce second-generation biofuels using readily available lignocellulosic biomass (as derived from lignocellulose). Approximately 1,000 giga-metric tons of lignocellulose are produced annually, making it the most abundant biomass on earth.

In areas where corn and sugarcane are not viable sources of ethanol production, sweet potatoes are considered as an alternative source.

This fuel can be used to produce bioplastics and to generate electricity by using ethanol fuel cells.

The demand for biofuels is shifting towards emerging economies, according to the OECD-FAO Agricultural Outlook 2018-2027, which are fast implementing policies that benefit the local biofuels sector. Furthermore, market predictions indicate that developing countries will account for 84 per cent of total increased ethanol consumption.

Potential of ethanol production in India;

India has a 684 crore litre ethanol-producing capacity. To reach the country's goal of 20% ethanol in gasoline by 2030, it will need a capacity of 1,000 crore litres.

According to a high-ranking government official, India's ethanol production capacity could double by 2025. By 2025, the blending of ethanol with petrol (EBP) will enable the country to save more than 30,000 crores in foreign exchange, thus improving energy security.

The Indian ethanol market is expected to grow 14.50 per cent a year from 2.50 billion dollars in 2018 to 7.38 billion dollars by 2024 due to the increased consumption of ethanol for fuel additives and beverages.

A measure intended to make India less dependent on imported crude oil has been taken by Indian policymakers, encouraging sugar producers to produce ethanol for Oil Marketing Companies (OMCs). To meet the demand for its 20% Fuel Blending Program, ethanol output is expected to increase three to fivefold in the future (FBP).

The growing consumption of alcohol, changing lifestyles, and the increasing impact of western culture are likely to drive the growing demand for ethanol in India.

In the future, biomass and solid waste are predicted to be major sources of ethanol production.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

Page 3 of 3 | Total 25 projects in this category
« Previous   Page 1 2 3   »

Add multiple items to inquiry
Select the items and then press Add to inquiry button

Select all | Clear all Sort by

Lucrative Business of Dual Feed Distillery (Ethanol as Bio-Fuel)

Biofuels are transportation fuels manufactured from biomass materials, such as ethanol and biomass-based diesel fuel. These fuels are typically mixed with petroleum fuels (gasoline, distillate/diesel fuel, and heating oil), but they can also be used alone. Using ethanol reduces the consumption of crude oil-based gasoline and diesel fuel, lowering the amount of crude oil imported from other nations. Molasses is a valuable byproduct of sugarcane; the sugar processing industry produces roughly 4% molasses from every tonne of sugarcane. Molasses is a rich source of nutrients that is used as a raw material for the synthesis of organic acids, particularly ethanol. Ethanol is the most important product produced from molasses through anaerobic fermentations with microbes. To make ethanol, grain distilleries are used. However, the benefits of the interest subsidy plan will only be extended to distilleries who use or will use dry milling to produce Dry Distillers Grain Soluble (DDGS). Ethanol is widely employed as a solvent in the production of varnishes and perfumes, as a biological specimen preservation, in the preparation of essences and flavourings, in many medicines and treatments, as a disinfectant and in tinctures (e.g., iodine tincture), and as a fuel and gasoline additive. In the past, ethanol was made from a variety of sources. India has a big area under sugar crop. It has been discovered that up to 5% of ethanol may be blended with petrol without any modifications to the carburetor or engine, assuming the ethanol is anhydrous, and up to 10% of ethanol can be combined with minor carburetor adjustments. Few Indian Major Players 1. Ashley Bio-Fuels Ltd. 2. Bharat Renewable Energy Ltd. 3. Biomax Fuels Ltd. 4. Costal Energy Ltd. 5. First Energy Pvt. Ltd. 6. K B K Chem-Engineering Pvt. Ltd.
Plant capacity: Ethanol from Molasses 5.0 KL Per Day Ethanol from Grain (Corn) 5.0 KL Per Day DDGS As By Product 8.0 KL Per DayPlant & machinery: 3723 Lakhs
Working capital: -T.C.I: 4778 Lakhs
Return: 23.56%Break even: 44.17%
Add to Inquiry Add to Inquiry Basket

Emerging Business of Dual Feed Distillery (Ethanol as Bio-Fuel). Start an Ethanol Manufacturing Company.

Ethanol is simply pure alcohol—the same substance that gets you in trouble on Saturday nights—and it's the most common of the alternative biofuels that's finding its way into people's gas tanks. It can be manufactured from a variety of materials, although corn and sugarcane are the most prevalent. Ethanol from maize, beets, and sugarcane competes directly with the food supply, driving up the cost of other foods and grain-fed meats. Farmed ethanol crops erode soil and employ hazardous industrial agrochemicals that can contaminate water supplies. Ethanol is a relatively low-cost alternative fuel that emits less pollution and is more readily available than unblended gasoline, but it has a number of advantages and disadvantages. Highlights: 1. Only 25 of India's 360 distilleries are dual feed distilleries. 2. Dual feed distilleries that produce ethanol from molasses and grain can provide ethanol throughout the year. 3. Ethanol distilleries based on maize and grains (millets and broken rice) may be established in various sections of the country. 4. Rainfed circumstances can be used to grow maize and millets. In comparison to sugarcane, these crops require far less watering. The Cabinet Committee on Economic Affairs has given its approval to the following pricing for bio-ethanol procurement by Oil Marketing Companies (OMCs) for the Ethanol Blended Petrol (EBP) Program: 1. The mandatory ethanol blending with gasoline of 5%, as previously decided by the CCEA, should be implemented across the country, for which the Ministry of Petroleum & Natural Gas will issue a gazette notification for the OMCs to implement beginning with the 2012-13 sugar season, effective December 1, 2012. 2. Ethanol procurement prices will henceforth be determined by OMCs and ethanol providers. 3. In the event of a domestic supply shortage, OMCs and chemical firms are free to import ethanol. It is envisaged that 5% bio-ethanol will be blended with gasoline sold in all of the country's states and territories. The EBP Program is now being implemented in 13 states, with a blending level of around 2% compared to a mandated aim of 5%. In 2019, the worldwide ethanol market was estimated at USD 89.1 billion, with a compound annual growth rate (CAGR) of 4.8 percent expected from 2020 to 2027. The increased use of the product as a biofuel is driving demand for the product. Another key aspect driving market expansion is the increased usage of alcoholic beverages. Both natural and petrochemical feedstocks can be used to make ethanol. Natural sugars are fermented in the presence of yeast in the natural process. Because of the surge in shale gas output, ethylene production is expanding. As oil output declines and additional ethylene capacity comes online, the market is projected to become overstocked with ethylene, resulting in ethanol production stagnation. To combat the problem of increased air pollution caused by automobiles, ethanol is combined with gasoline up to quantities of 10% and 15%. Alcoholic beverages containing ethanol, which were once considered a luxury item, are now gradually becoming a need in the majority of households around the world. The entrance of premium products into the market is a major trend that is propelling growth. Key Players: 1. A K C Developers Ltd. 2. Bharat Renewable Energy Ltd. 3. Costal Energy Ltd. 4. First Energy Pvt. Ltd. 5. K B K Chem-Engineering Pvt. Ltd. 6. P S A Nitrogen 7. Uttranchal Biodiesel Ltd. 8. Xtraa Cleancities Ltd. 9. Yantra Fintech (India) Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
Add to Inquiry Add to Inquiry Basket

Ethanol from Grains

Ethanol Ethanol is a form of alcohol that can be used to power a variety of vehicles, including automobiles, trucks, buses, boats, and motorbikes. Some forms of equipment, such as farm equipment and tiny generators, can also be powered by it. Ethanol is usually generated from sugarcane or maize grain, although it can also be made from grasses or even some types of wood. Production of Ethanol from Grain Ethanol derived from grain production converts agricultural waste items into fuel. This fuel can be used in gasoline or diesel-powered cars, trucks, and other means of transportation. It also burns cleaner than fossil fuels, making it both more environmentally friendly and less expensive to generate than other ethanol sources now accessible. Dry milling, wet milling, and solvent refining are the three ways for producing ethanol from grain. Cleaning the agricultural waste products to eliminate any chemicals or undesired material is the first step in all three of these procedures. Ethanol is one of three types of alcohol that can be produced from grain (the other two are methanol and butanol). Any type of grain, including corn, barley, wheat, and even grasses, can be used to generate ethanol. Ethanol is a renewable energy source since it can be generated from organic materials found in plants. It is made by drying grains and then putting them into a fermenter to be turned into sugar by yeast. Market Size From 2021 to 2030, the global ethanol market is predicted to increase at a CAGR of 5.2 percent, from USD 93.7 billion in 2020 to USD 155.6 billion in 2030. With a market share of 67.3 percent, the grain-based category dominated the global market. The segment's expansion has been aided by the widespread availability of corn and maize, as well as the development of efficient technologies around the world. Dry milling is the most common method for producing grain-based ethanol, and one bushel of maize can provide 2.86 gallons of denatured ethanol.
Plant capacity: 10KL/DayPlant & machinery: 1500 Lakhs
Working capital: N/AT.C.I: -
Return: 1.00%Break even: N/A
Add to Inquiry Add to Inquiry Basket

Production Business of Ethanol from Maize

Ethanol is frequently manufactured via fermentation from biological feedstocks. Throughout these processes, monosaccharides are fermented to ethanol by yeast or bacteria. Carbohydrate-containing feedstocks that create monosaccharides for fermentation include corn grain, sugarcane, wheat, sugar beet, and other biomass. Ethanol, usually referred to as ethyl alcohol, drinking alcohol, or grain alcohol, is a colourless, flammable, and mildly toxic chemical compound present in alcoholic beverages. In ordinary speech, it is frequently referred to as "alcohol." Its chemical formula, as well as its empiric name, include EtOH, CH3CH2OH, and C2H5OH. Since prehistoric times, carbohydrates have been fermented to make ethanol. This method still produces all of the ethanol for drinking and more than half of the ethanol used in industry. Simple sugars are the raw material. Simple carbohydrates are converted to ethanol and carbon dioxide by the yeast enzyme zymase. Alcoholic liquids such as beer, wine, and spirits contain ethanol when diluted. It is used as a topical ingredient in pharmaceutical preparations (such as rubbing compounds, lotions, tonics, and colognes), cosmetics, and perfumes to prevent skin infections. Ethanol is used in fuels labelled as ethanol blended fuels as an industrial solvent for fats, oils, waxes, resins, and hydrocarbons. It is used to make a variety of chemical compounds, lacquers, plastics and plasticizers, rubber and rubber accelerators, aerosols, mouthwash products, soaps and cleaning preparations, polishes, surface coatings, dyes, inks, adhesives, preservatives, pesticides, explosives, petrol additives/substitutes, elastomers, antifreeze, yeast growth medium, human and veterinary medicines, and dehydrating agents. One of the most promising ethanol crops is maize. It generates maize grain, which is then converted to ethanol. Maize ethanol holds potential not only in terms of converting the grain to ethanol, but also in terms of applying cellulose conversion technology on the pericarp that covers the grain. Pretreatment and hydrolysis of cellulose allow cellulose conversion to be extended to other parts of the maize plant, such as corn Stover (cobs, stalks, and leaves). Significant increases in ethanol yield per acre of corn produced can be achieved if biomass from maize residue is utilised for ethanol production. To solve this difficulty, a quantitative analysis of mass balance was carried out. Corn cobs, stalks, and leaves can be converted to fermentable sugars using cellulose processing technology, which comprises pretreatment, hydrolysis, and fermentation with yeast or other microbes. Unlike grain-based feedstocks, cellulose-based ethanol requires microorganisms capable of producing ethanol from both glucose and xylose. Corn grain has a lot of starch, which following pretreatment (heating in water) and hydrolysis quickly breaks down into monosaccharides. Cecanis, a distinct form of glucanis, can also be found in the cob, stem, and leaves. The India ethanol market is predicted to grow from $ 2.50 billion in 2018 to $ 7.38 billion by 2024, with a CAGR of 14.50 percent from 2019 to 2024, owing to growing ethanol usage in sectors such as fuel additives and drinks. Ethanol is a common alcoholic beverage that comes in many different forms, including beer, cider, wine, spirits, and ale. The Indian government is pushing sugar producers in India to generate ethanol for Oil Marketing Companies in an attempt to reduce the country's reliance on imported crude oil (OMCs). Ethanol production will likely increase three to fivefold in the future to meet demand for its 20% Fuel Blending Program (FBP). Factors like as rising alcohol use, changing lifestyles, and the growing influence of western culture are projected to drive ethanol demand in the country. Few Indian Major Players 1. A K C Developers Ltd 2. Bharat Renewable Energy Ltd. 3. Costal Energy Ltd. 4. First Energy Pvt. Ltd. 5. K B K Chem-Engineering Pvt. Ltd. 6. P S A Nitrogen Ltd. 7. Rattan Industries Ltd.
Plant capacity: Ethanol 60 KLtrs per day Plant & machinery: Rs. 49 Cr.
Working capital: -T.C.I: Cost of Project: Rs. 80 Cr.
Return: 24.00%Break even: 48.00%
Add to Inquiry Add to Inquiry Basket

Ethanol from Broken Rice Production

Ethanol is a colourless, transparent liquid with a distinctive and pleasant odour. It has a moderately pleasant flavour in dilute aqueous solutions, but a scorching flavour in more concentrated solutions. Ethanol (CH3CH2OH) is a chemical substance with a hydroxyl group (-OH) attached to a carbon atom in each of its molecules. Ethanol is a colourless, combustible, and mildly poisonous chemical molecule found in alcoholic beverages. It is also known as ethyl alcohol, drinking alcohol, or grain alcohol. It is commonly referred to as "alcohol" in everyday discourse. EtOH, CH3CH2OH, and C2H5OH, as well as the empirical formula C2H6O, are some of its chemical formulae (which it shares with diethyl ether). Carbohydrates have been fermented to produce ethanol since prehistoric times. This approach continues to produce all ethanol for human use as well as more than half of the ethanol used in industry. The raw ingredient is simple sugars. The yeast enzyme zymase converts simple carbohydrates to ethanol and carbon dioxide. Ethanol can be used as a standalone vehicle fuel or combined with gasoline to form "gasohol." The most common ethanol-to-gasoline blends have 10% and 85% ethanol, respectively. In the United States, about 1 billion gallons of ethanol are combined with gasoline each year. A 10% ethanol mixture will run OK in the majority of spark-ignited gasoline engines. The majority of spark-ignited gasoline engines will run fine with a 10% ethanol mixture. Most spark-ignited gasoline style engines will run well with mixtures of 10% ethanol. Anhydrous ethanol (ethanol with less than 1% water) can be blended with gasoline in varying amounts up to pure ethanol (E100), and most spark-ignited gasoline style engines will run well with mixtures of 10% ethanol (E10). The majority of cars on the road in the United States now can operate on ethanol mixes of up to 10%, and 10% ethanol fuel is required in some cities where harmful levels of auto emissions are feasible. The most common application of ethanol is in the manufacture of gasoline. The amount of greenhouse gases released during combustion is lowered when a fraction of bioethanol is added to conventional gasoline. In Europe, bioethanol blends with 5 to 10% bioethanol by volume are frequently utilised. E5 or E10 is the designation for the resulting fuel. Far larger combinations, up to and including 100 percent bioethanol vehicle operation, are typical in other parts of the world, such as South America. Flexible fuel vehicles (FFVs) can run on any combination of gasoline, methanol, or ethanol. Ethanol is also utilised in the manufacturing of paints, inks, varnishes, and alkyd resins, as well as as a heat bearer, in aerosols, and in the offshore industries, to name a few. Ethanol is used as a flavour enhancer, in winemaking, and as a foundation for a variety of drinks and confectionery. One of the most often used chemicals in medications is ethanol. Cough syrup, medical capsules, and disinfectants all contain it as a solvent and chemical reactant. Due to increased ethanol usage in sectors such as fuel additives and beverages, the India ethanol market is expected to rise from $ 2.50 billion in 2018 to $ 7.38 billion by 2024, with a CAGR of 14.50 percent from 2019 to 2024. Ethanol is a prevalent alcoholic beverage that can be found in a variety of forms such as beer, cider, wine, spirits, and ale. In an effort to minimise the country's reliance on imported crude oil, the Indian government is pressuring sugar growers to manufacture ethanol for Oil Marketing Companies (OMCs). According to the OECD-FAO Agricultural Outlook 2018-2027, demand for biofuels is shifting to emerging economies, which are rapidly establishing policies to promote the domestic biofuels sector. Furthermore, according to market projections, developing countries will account for 84 percent of worldwide ethanol demand growth. Several countries have mandatory blending legislation that require a certain quantity of ethanol and biodiesel to be used in transportation fuel. In 2019, the global demand for industrial ethanol is expected to reach around 116.9 billion litres. Between 2020 and 2025, demand is expected to grow at a CAGR of 2.5 percent, reaching a volume of around 135.5 billion litres. Chemicals, medications, plastics, and the beverage sector, which includes cosmetics, paints, cleaning products, and alcoholic beverages, account for approximately 13-15 percent of overall ethanol consumption. Key Players: • Ammana Bio Pharma Ltd. • Ghaziabad Organics Ltd. • India Glycols Ltd. • Jeypore Sugar Co. Ltd. • Piccadily Sugar & Allied Inds. Ltd. • Shamanur Sugars Ltd.
Plant capacity: Ethanol: 30 Units per day | Cattle feed as by Product: 27 Units per dayPlant & machinery: 24 Cr
Working capital: N/AT.C.I: Cost of Project: 39 Cr
Return: 26.00%Break even: 41.00%
Add to Inquiry Add to Inquiry Basket

Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

Add multiple items to inquiry
Select the items and then press Add to inquiry button

Page 3 of 3 | Total 25 projects in this category
« Previous   Page 1 2 3   »

About NIIR PROJECT CONSULTANCY SERVICES

Hide »

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

^ Top