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Engineering Goods Projects

Indian engineering industry is a major contributor to the country’s economy. The engineering sector in India comprises basic industries such as Metal, Steel, Electrical Machinery, Non-Electrical Machinery and Transport Equipments. Manufacturers, exporters and suppliers of engineering machinery and equipment largely produce industrial machines, rolling mills machinery, plant machinery, plastic moulding machines, construction machines and equipment, railway products, die casting equipment and other special purpose machines.The engineering goods sector consisting mainly of intermediate and capital goods which have fared better during 2006. The IIP data for the month of April- January 2007 shows that intermediate and capital goods sectors have recorded a 16.8% and 11.4% increase over the same period last year. There is an export growth of 15 per cent in 2008-09 to nearly $38.8 billion, against the 27.4 per cent rise ($33.72 billion) seen in the previous year. Between 2003-04 and 2007-08, the sector witnessed a compounded annual growth rate of 33.84 per cent in exports.The US and Europe account for about 30 to 40 per cent of our total exports.

The engineering industry comprises of both heavy and light engineering sectors. The heavy engineering market contributes to about 80% of the net engineering production. The segments in these sub sectors are diverse including power equipment manufacturer, electrical and non-electrical manufacturer, and static equipment manufacturer. The industry is less fragmented at the top but highly fragmented at the bottom. The export growth of the engineering goods at 37.9% which was the fastest in the manufacturing segment. The segments which contributed to this were machinery and instruments, iron and steel, and other engineering items.

Another focus of the industry is the engineering process outsourcing (EPO) services from India. India is a favorite destination of big automotive and aerospace companies like Ford, and General Motors. The EPO market is expected to cross US$ 40 billion by 2020, which will increase the global market share of India to 32% from the current 12% in the same segment. Demand in the engineering industry segment is driven by investments and capacity creation in core sectors like power, infrastructure developments, mining, oil and other sectors like the general manufacturing sector, automotive and process industries, and consumer goods industry. The thrust given by the government on infrastructure development, the capacity addition done by the steel, power, refineries, and chemicals all provide further fillip to the engineering industry segment.

 

 

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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Distribution Transformers and Repairs - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The transformer is a device that transfers electricity or energy from one electric circuit to another without change of frequency and usually, but not always, with a change in voltage. The basic principle of a transformer is Faraday's laws of Electromagnetic Induction, which states that whenever the flux linked with a coil changes on E.M.F is induced. Using distribution transformers, the primary feeder voltage is reduced to actual utilization voltage (~415 or 460 V) for domestic/industrial use. A great variety of transformers fall into this category due to many different arrangements and connections. Since very little supervision is possible, users expect the least maintenance on these transformers. The cost of supplying losses and reactive power is highest for these transformers. The different type of faults occurs in transformers and repairing fault. When any fault occurs in a transformer heat produced in the transformer is carried out by oil which in the process expands & some amount of oil also gets vaporized. Due to fast industrialization and growing domestic demand of electricity there is a good scope to venture in to this field.
Plant capacity: Distribution Transformer: 230 nos. per annum and Distribution Transformer Repairing : 3000 nos per annumPlant & machinery: Rs.140 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 728 Lakhs
Return: 28.00%Break even: 65.00%
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MS Tubes and Pipes (ERW and HFIW) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Steel pipes are primarily of two types, seamless and welded. Other specific types extend the basic classification to include: (a) cast iron pipes, (b) stainless steel tubes, (c) ERW (electric resistance welding) steel pipes, (d) galvanised pipes, (e) API pipes, (f) SAW (submerged arc welded) pipes, and (g) spun pipes. High frequency induction welding is often used as a solid–state process for the welding of Steel. The process results in high productivity, can easily be adapted to manufacture pipes with deferent dimensions, and does not require welding consumables. Resistance welding involves the generation of heat by passing current through the resistance caused by the contact between two or more metal surfaces. Small pools of molten metal are formed at the weld area as high current (1000–100,000 A) is passed through the metal. The global export market of the steel pipes is stated to be close to USD 27 bn a year with the US, Western Europe, Australia, and Japan being the biggest importers. India is one of the major exporting nations along with Indonesia, Malaysia and Thailand. The Indian Seamless Metal Tubes Limited (ISMT) had started with an installed capacity of 15,000 metric tonne per annum. ISMT commenced production with the installation and commissioning of an Assel mill in technical collaboration with Mannesman Demag of Germany. Subsequently in 1990 the production capacity was raised to 50,000 metric tonne per annum with the addition of a second Assel mill. There are good domestic and export potentiality for this product. So any new entrants can venture in to this industry. Few Indian Major Players are as under:- A N S Steel Tubes Ltd. A P L Apollo Tubes Ltd. Advance Steel Tubes Ltd. Ajanta Tubes Ltd. Anand Lakshmi Malleables Ltd. Apollo Metalex Pvt. Ltd. Apollo Tubes & Steel Inds. Ltd. Aravali (India) Ltd. Arcee Ispat Udyog Ltd. Arun Pipes Ltd. Asian Tubes Ltd. Asrani Tubes Ltd. Balaji Steel Tubes & Pipes Ltd. Bharat Steel Tubes Ltd. Bhawani Industries Ltd. Binjrajka Steel Tubes Ltd. C S T Valinox Ltd. Calcutta Tube (India) Pvt. Ltd. Century Tubes Ltd. Chemical Process Equipments Pvt. Ltd. Choksi Tube Co. Ltd. Crimson Metal Engg. Co. Ltd. Denholm Steels Ltd. Electrometal Ltd. Electrosteel Castings Ltd. Eupec Welspun Pipe Coating India Ltd. Gajanan Steels Ltd. Gandhi Special Tubes Ltd. Garg Pipes Ltd. Garg Tube Ltd. Gemini Steel Tubes Ltd. Good Luck Steel Tubes Ltd. Gopal Iron & Steels Co. (Gujarat) Ltd. Gujarat Steel Tubes Ltd. Himtubes Ltd. I I S C O Ujjain Pipe & Foundry Co. Ltd.
Plant capacity: 6240 MT/ AnnumPlant & machinery: Rs. 172 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 539 Lakhs
Return: 26.00%Break even: 64.00%
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Cast Aluminium Strips and Ingots - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Aluminium is a chemical element. It is a silvery white, soft, ductile metal. Aluminium is the third most abundant element (after oxygen and silicon), and the most abundant metal, in the Earth's crust. It makes up about 8% by weight of the Earth's solid surface. Aluminium is theoretically 100% recyclable without any loss of its natural qualities. According to the International Resource Panel's Metal Stocks in Society report, the global per capita stock of aluminium in use in society (i.e. in cars, buildings, electronics etc.) is 80 kg. Aluminium strips are widely used as a separate material for construction, mounting and finishing operations or as a component for the production of other finishing materials. A constant increase in output and a stable growth in sales are due to high quality and a constant growth in the demand for this kind of product. Ingot and billet play an integral part in the production of many aluminium products. Plate, sheet, foil, wire, rod, and bar products are all produced by pressing or rolling ingot and billet. Ingot and billet are cast from molten aluminium. The per capita consumption of aluminium in India continues to remain abysmally low at under 1 kg as against nearly 25 to 30 kg in the US and Europe, 15 kg in Japan, 10 kg in Taiwan and 3 kg in China. Due to demand growth, it is a good project for entrepreneurs to invest. Few Indian Major Players are as under:- Aravali Infrapower Ltd. Associated Aluminium Inds. Pvt. Ltd. Balaji Aluminium Alloys Pvt. Ltd. Bharat Aluminium Co. Ltd. Blue Precision Ltd. Century Aluminium Mfg. Co. Ltd. Namo Alloys Pvt. Ltd. National Aluminium Co. Ltd. Nirav Commercials Ltd. Palco Metals Ltd. Parekh Aluminium Co. Ltd. Rams Transformers Ltd. Shree Pomani Metals & Alloys Ltd. Shrey Industries Ltd. Sturdy Industries Ltd. Sun Industries Ltd.
Plant capacity: 7500 MT/Annum,Cast Aluminium Strips: 3750 MT/Annum,Cast Aluminium Ingots: 3750 MT/Annum Plant & machinery: Rs. 157 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 594 Lakhs
Return: 27.00%Break even: 64.00%
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Carbide Tips Inserts and Indexiable - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Tungsten carbide is a compound of Tungsten and carbon. Tungsten carbide is an inorganic chemical compound containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into shapes for use in industrial machinery, cutting tools, abrasives, armor-piercing rounds, other tools and instruments, and jewellery. Tungsten carbide is approximately two times stiffer than steel and is much denser than steel ortitanium. It is comparable with corundum (?-Al2O3) or sapphire/ruby in hardness and can only be polished and finished with abrasives of superior hardness such as cubic boron nitride and diamond, in the form of powder, wheels, and compounds. The coated carbides and cermets coupled with high performance chip groove geometries due to their versatility are suitable for bulk of metal cutting operations. The new cutting tool materials ceramics is gaining popularity due to its avidity for high speed machining. The domestic supplies constituted around 27%. Major destination of Indian machine tools is the USA, UAE and Germany. Major players in the machine tools segment are Kennametal India, ACE Designers, HMT Machine Tools, Lakshmi Machine Works, Kabra Extrusiontechnik, Bosch, Sandvik Asia and several others. Thus, it is a good project for entrepreneurs to invest. Few Indian Major Players are as under:- La Tim Metal & Inds. Ltd. Rapicut Carbides Ltd. Sandvik Asia Pvt. Ltd. Solid Carbide Tools Ltd.
Plant capacity: 480000 Nos./AnnumPlant & machinery: Rs. 45 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 123 Lakhs
Return: 26.00%Break even: 53.00%
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Intermediate Bulk Containers (IBC) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

An intermediate bulk container (IBC) is purpose built tank or container used to store or transport bulk fluid and dry materials. IBC containers are usually made of plastic, steel, or stainless steel and feature cages or bases designed for easy use with material handling vehicles such as forklifts. These containers are commonly used to store a range of materials, including loose components, powdered goods, and liquid soap, as well as food stuffs and hazardous fluids or solids. The advantages of using IBC containers include low transit costs, efficient space utilization during transit or storage, and good compatibility with a range of filling and discharge systems. The intermediate bulk container is used to store and transport a broad range of dry and fluid materials, including hazardous or dangerous goods where approved container types are used. Common intermediate bulk container-stored goods include chemicals and adhesives, liquid soaps, and loose components, as well as sugar and rice. As a matter of fact, IBC containers are suitable for most free-flowing materials. Fluid cargos, particularly hazardous materials, are typically stored and transported in double-walled containers designed to contain spills. The Indian economy is growing and so is the bulk packaging segment of country’s packaging industry. The packaging industry in India has been registering a constant growth rate of 15%. As growth rides on increased industrial production and international trade, demands on bulk package have become more intense and sophisticated. The Indian bulk packaging sector primarily targets meeting the needs of industrial production and bulk wholesale distribution. It is also an essential element of transitional and transport packaging of even retail packs. Price range of IBC’s in India is Rs. 6,000 – Rs. 14,000 and their present usage is around 10,000 units valued at about Rs. 10 crores. Due to demand growth, it is a good project for entrepreneurs to invest. ? Few Indian Major Players are as under:- Hoysala Blow Moulders (India) Ltd. Jumbo Bag Ltd. K R Foods Ltd. Rasik Plast Ltd. Shankar Packagings Ltd. U C L Plastics Ltd.
Plant capacity: 96000 Nos. / AnnumPlant & machinery: Rs. 81 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 419 Lakhs
Return: 26.00%Break even: 65.00%
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MS Barrels (Metal Barrels used in Oil Packaging) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A drum is a cylindrical container used for shipping bulk cargo. Drums can be made of steel, and are generally used for the transportation and storage of liquids. Drums are often certified for shipment of dangerous goods. The construction of drum needs to meet applicable regulations and is usually matched for compatibility with the specific product shipped. Drums are also called barrels in common usage. The drums are typically made of steel with a ribbed outer wall to improve rigidity and for rolling. The lids can be welded or secured with a head gasket and bolt ring. Drums can also be made of durable plastic or paperboard. They are commonly used for transporting oils, fuels, chemicals, and dry goods. The construction and performance of drums used for shipment of dangerous goods or hazardous materials are governed by UN, country, and carrier regulations. The industry manufactures and supplies around 50 lakh 200/210 litre capacity barrels, made of 1mm and 1.25mm thickness CRCA sheet. Availability of steel locally and opening up of the Indian economy resulted in a spurt in demand and consequently, the growth of barrel and drum plants across India accelerated. The largest player in this market, which is made up of about 30 manufacturers, is BalmerLawrie who has a market share of about 45 percent. In addition to high-end barrels, there is a requirement of about 10 million plain uncoated steel drums that are mostly used for packing bitumen and other less sensitive products. There are about 180-200 manufacturers of these low-end metal drums. New entrepreneurs can well venture in this sector. Few Indian Major Players are as under:- Balmer Lawrie & Co. Ltd. Bombay Chemicals Pvt. Ltd. Gujarat Containers Ltd. Javs Engineering (India) Ltd. Mac Industrial Products Ltd. Saifee Bucket Factory Pvt. Ltd. Sicagen India Ltd. Tech Steel Products Ltd. Yashraj Containeurs Ltd.
Plant capacity: 360000 Nos. / AnnumPlant & machinery: Rs. 173 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 687 Lakhs
Return: 27.00%Break even: 59.00%
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TMT Bars - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Steel is a generic name for a group of ferrous metals which due to their abundance durability versatility and low cost are most useful metallic material known to mankind. Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent (30 To 40% Per Cu. M. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. The higher yield strength of re-bars lowers the steel requirement, which results in reduced cost of construction. In India, high strength re-bars of yield strength up to 500 N/sq. mm. are produced either by cold twisting or micro-alloying or a combination of both which adds considerably to the cost of the re-enforcement bars. In the production of TMT bars the carbon is restricted to below 0.20% for imparting better ductility and bend-ability and to ensure better weld-ability. The carbon equivalent of the steel is controlled by the addition of Manganese (from 0.50% to 1.0% depending on the grade of the TMT bar being produced. In case of production of corrosion resistant TMT bars, corrosion-resisting elements are suitably added in the steel. Global steel production has crossed the 1 billion ton mark due to an upturn in steel demand during the last few years on the back of recovery in the global economy. Global steel trade has now increased to around 350 MT. The industry though continues to be fragmented with top 5 players accounting for less than 20% of the total industry capacity. Global steel manufacturers are increasingly realizing the need to have alliances and consolidation activity has picked up all over the world during the last 2-3 years. Due to demand growth, it is a good project for entrepreneurs to invest & any entrepreneurs venture into this field will be successful.
Plant capacity: 30000 MT /AnnumPlant & machinery: Rs. 277 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 857 Lakhs
Return: 69.00%Break even: 25.00%
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LPG Cylinders - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Liquefied petroleum gas (LPG) is a term describing a group of hydrocarbon-based gases derived from crude oil and or natural gas. Natural gas purification produces about 55 percent of all LPG, while crude oil refining produces about 45 percent. LPG is mostly propane, butane or a mix of the two. It also includes ethane, ethylene, propylene, butylene, isobutene and isobutylene; these are used primarily as chemical feed stocks rather than fuel. The ultimate use of the LPG cylinder is for the storage and transportation of gas from one place to another. As the gas pipe line can only be managed to the nearby area of the gas producing centre, (though it is not applicable in India until now) the use of this cylinder has developed. The technology of transportation, e.g. U.S., U.K. etc. they have formed the system of piping. The supply is regulated a controlled from the initial point. But in India this is not applicable till now. Here the use of cylinder is existing; it is the only mode of supply and transportations of gas for cooking purpose. The LPG cylinder industry has grown phenomenally since early 1980s, when there were just about a dozen manufacturers. There was not much of LPG (liquefied petroleum gas) available for distribution and hence the need for cylinders was limited. Bharat Petroleum Corporation (BPCL) has accordingly initiated the process of launching the transparent fiberglass cylinders as a premium product in the country. The corporation has proposed making these cylinders available on demand with delivery within two hours. Due to demand growth, it is a good project for entrepreneurs to invest. Any entrepreneurs venture into this field will be successful. Few Indian Major Players are as under:- Balaji Pressure Vessels Ltd. Bharat Wagon & Engg. Co. Ltd. Confidence Petroleum India Ltd. Everest Kanto Cylinder Ltd. Haryana Land Reclamation & Devp. Corpn. Ltd. Himachal Pradesh State Civil Supplies Corpn. Ltd. Hyderabad Allwyn Ltd. J R Fabricators Ltd. Kanodia Petroleum Ltd. Karnataka Pressure Vessels Ltd. Mahaveer Cylinders Ltd. Mauria Udyog Ltd. Minda Autogas Ltd. North India Wires Ltd. Pearey Lal & Sons Pvt. Ltd. Punjab Gas Cylinders Ltd. Rajasthan Cylinders & Containers Ltd. Sanmati Metals Ltd.
Plant capacity: L.P.G. Cylinders (14.2 Kgs Size): 180 Nos./Day, L.P.G. Cylinders (19 Kgs Size): 180 Nos./Day Plant & machinery: Rs. 310 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 547 Lakhs
Return: 21.00%Break even: 56.00%
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Disposable Needles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Disposable needles are widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. For more strength of people more number of needles is required with syringes. For quick relief, needles are used by surgeons, dental surgeons, Veterinary Surgeons, and by the breeders in the poultry farm, where the farm birds are periodically injected against epidemics. Surgical needles are of two types: those which have an eye through which the suture is threaded and eyeless needles where the suture is inserted into the hollow hilt and held in position by swaging the metal around it. The first patent on an eyeless needle was obtained by the late Sir Henry Souttar in 1921 but in the U.K. their use has only increased appreciably in the past few years. In the U.S.A. 70 percent of the suture needles are of the cycle’s type. The various components of Hypodermic needle shall be made from the following materials shown against each. • The Hub shall be made from free specially treated nylon/ PVC tube. • Stillete- Stillete shall be hard drawn hollow brass wire or stainless steel wire and supplied one for each needle. Hindustan Syringes and Beckton & Dickinson had launched Auto Disposable (AD) syringes. The new age AD syringe makes re-use impossible by locking the plunger after the medicine is injected. It cannot draw on the medicine a second time. In the field of cannulae and blood bags, Poly Medicure has emerged as a significant player. In the Indian single uses syringes market, which is nearly 1.5 bn units strong, Hindustan Syringes and Medical Devices (HMD) enjoys a 65% market share. Imports constitute 10% of this market. In the single use needles market, HMD has a 70% market share, followed by imported brands with a 25% market share. The size of the local needles market is 2.5 bn units per annum. Dispovan is the dominant brand in India, and it has been able to maintain and increase its market share in face of stiff competition from multinational and domestic challengers. So any new entrants can venture in to this industry.
Plant capacity: 1500000 Nos. / DayPlant & machinery: Rs. 585 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 945 Lakhs
Return: 29.00%Break even: 43.00%
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Transmission Tower & Tele Communication Tower with Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

A transmission tower (colloquially termed an electricity pylon in the United Kingdom and parts of Europe, an ironman in Australia, and a hydro tower in English Canada) is a tall structure, usually a steel lattice tower, used to support an overhead power line. They are used in high-voltage AC and DC systems, and come in a wide variety of shapes and sizes. Typical height ranges from 15 to 55 metres (49 to 180 ft), though the tallest are the 370 m (1,214 ft) towers of a 2700 metres long span of Zhoushan Island Overhead Powerline Tie. In addition to steel, other materials may be used, including concrete and wood. The products are covered by Well-designed and fabricated structures for state electricity boards for the purposes of electricity supply (i,e) a) power transmission Towers, TV and Radio Towers, Telecommunication Towers, b) Railway and Highway bridges etc. c. Industrial structures etc. Transmission towers constitute a major component of infrastructure for the power sector. These carry the load of power conductors. With the expansion of power generation, the length of transmission and distribution lines has also gone up. Any entrepreneur venture into this field will be successful. Few Indian Major Players are as under • Associated Transrail Structures Ltd. • Baroda Power Transmission Ltd. • Diamond Power Infrastructure Ltd. • Gammon India Ltd. • Hirakud Industrial Works Ltd. • Jyoti Structures Ltd. • K E C International Ltd. • Kalpataru Power Transmission Ltd. • Larsen & Toubro Ltd. • R P G Transmission Ltd. • Shrijee Heavy Projects Works Ltd. • Suzlon Towers & Structures Ltd. • Tata Projects Ltd. • Transpower Engineering Ltd. • Transrail Lighting Ltd. • Unitech Power Transmission Ltd.
Plant capacity: Transmission & Tele Communication Tower: 80 MT/ DayPlant & machinery: Rs 239 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1309 Lakhs
Return: 28.00%Break even: 46.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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