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Disposable Products and Projects from Paper, Plastic, Thermocol, Banana Leaves (Use and Throw Items, Throwing Item, Single Use Items, Disposable Take-Away Packaging, Disposable Food Packaging, Disposable Items Manufacturing)

A disposable is a product designed for cheapness and short-term convenience rather than medium to long-term durability, with most products only intended for single use. The term is also sometimes used for products that may last several months to distinguish from similar products that last indefinitely. The disposable products include medical & hygiene products such as toilet paper, Plastic Syringes, Blood Bags,Paper Napkins, Facial Paper & Toilet Rolls ,Baby and adult diapers etc. kitchen & dining products like disposable dishware, plastic cutlery, cans ,bottles, cups, plates, glasses etc.Plastic Disposable packaging material is widely used in hotels and catering Industries.Consumer products like paper shopping bags and recycled plastic shopping bags, etc. The disposable diaper industry has a huge potential, given the largest infant population in the world and a large, growing middle class with expanding disposable incomes. Diaper manufacturers and petrochemical companies seem to have realized the enormity of this emerging market.The increasing awareness for health and hygiene among the expanding middle class and significant proportion of females and babies to the total population, its right time for Indian players to invest in this segment as this industry has only 1% market penetration as against 98% in developed countries.


With India rising, the outlook of Indians is changing too. Consumer spending India on personal care products is very less. Further, the penetration levels are low too. With growing urbanization and higher disposable incomes, consumers are now spending higher on personal care products. Higher growth will be seen in premium range of such products. While rural areas will drive the growth of mass consumption products, urban consumers will be targeted for the premium segments. The shift from unorganized to organized and from unbranded to branded will add further impetus to growth in this segment. India's immense population of one billion-plus people offers tremendous market potential.Outlining the growth areas for this segment, disposable paper shopping bags, sanitary napkins, diapers, wipes, kitchen dishware will be the key drivers of growth. The presence of major players in this field will carve out niche for India in exports as well.

 

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SANITARY NAPKIN (LOW INVESTMENT PROJECT)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. Because of intensive improvement and progress of sanitary goods, sanitary napkin is replaced by absorbent cotton in many countries today, since it is clean & it can be carried easily. Generally absorption paper, waterproof paper, crushed pulp, and non-woven cloth or rayon paper is used as raw material. OBJECTIVES: • To popularize and sensitize the use of sanitary napkins among the rural women and girls. • To establish and start preparation of cost effective/low cost sanitary napkins in scientific way for better health and hygiene among females. • To engage some rural unemployed youths in production and marketing and also to fulfill the school requirements to maximum parts. • To provide and supplied quality based sanitary napkins to rural women in comparatively low price than the napkins prevalent in the present day markets. MARKET SCENARIO There is a well-developed sanitary napkin industry in India, with major players such as Proctor & Gamble, and Johnsons & Johnsons, these sanitary napkins are often unaffordable to the millions of Indian women living in low-income and under-privileged section. This is primarily due to the cost of the sanitary napkins resulting from the use of exorbitant plant & machinery and huge profit margins by these brand name companies. Therefore, this project report focuses on a worthwhile sanitary napkin manufacturing Plant/machine through which one can produce and market bio-degradable sanitary napkins. The sanitary pad “gap” is clearly a major global development problem, yet also presents a major market opportunity for innovative, impact driven social enterprises. Sanitary napkin market has huge potential in a country like India where feminine hygiene levels are reckoned to be appallingly low. A sanitary napkin is a product with a stable demand among its consumer group and such stability will act as a base for its explosive growth. The growth in the Indian sanitary napkin consumption will be driven by factors like growing awareness among Indian women about feminine hygiene, availability of low cost sanitary napkins in the market as well as rising women population in our country. Escalating disposable incomes will also make sanitary napkins more affordable and will contribute in augmenting its usage. Indian sanitary napkin market is dominated by MNC’s like P&G Hygiene and Healthcare Ltd (PGHHL) and Johnson & Johnson Ltd. But gradually many homegrown low cost producers have realized the market potential of the product and are swiftly emerging with their low cost affordable offerings and we believe it will change the consumption dynamics of sanitary napkin in our nation. LOW PROJECT INVESTMENT Large scale automatic production line for sanitary napkin costs Rs. 3.5 to 10 Crores, However, the semi-automatic equipments used in this project accounts for approximately Rs.12-15 Lakhs. This allows SME sector and aspiring entrepreneurs to efficaciously use this low cost sanitary napkin manufacturing plant. The equipments used in the project are a set of portable machines that acquires a small area. The machine incorporates pinewood fiber, a raw material which goes through basic 4 step process: (a) de-fiberation, (b) core formation (c) sealing with soft touch sensitive heat control (d) sterilization. Land Area Required: 1200 sq. ft.
Plant capacity: 4.5 Lakhs packets/annum (one packet contains 8 sanitary napkins)Plant & machinery: Rs. 9.48 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 12.46 Lakhs
Return: 29.00%Break even: 67.00%
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Baby Diaper & Sanitary Napkins - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A diaper or nappy is a kind of underwear that allows one to defecate or urinate in a discreet manner. When diapers become soiled, they require changing; this process is often performed by a second person such as a parent or caregiver. Diapers are primarily worn by children who are not yet potty trained or experience bed wetting. However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. These can include the elderly, those with a physical or mental disability, and people working in extreme conditions such as astronauts. It is not uncommon for people to wear diapers under dry suits. Some disposable diapers include fragrances, lotions or essential oils in order to help mask the scent of a soiled diaper or to protect the skin. Care of disposable diapers is minimal, and primarily consists of keeping them in a dry place before use, with proper disposal in a garbage receptacle upon soiling. Stool is supposed to be deposited in the toilet, but is generally put in the garbage with the rest of the diaper. As a whole establishing Baby Diaper & Sanitary Napkin is one of the project which has good prospect for the entrepreneurs to invest. Few Indian Major Players are as under:- Carewell Hygiene Products Ltd. Centron Industrial Alliance Ltd. Dhanalaxmi Roto Spinners Ltd. Diapers India Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Mediklin Healthcare Ltd. Mirah Dekor Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: Rs. 378 Lakh Pkts. /Annum, Baby Diapers: Rs. 135 Lakh Pkts. /Annum,Adult Diapers: Rs. 54 Lakh Pkts. /Annum,Sanitary Napkins: Rs. 189 Lakh Pkts. /AnnumPlant & machinery: Rs. 856 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 2984 Lakhs
Return: 31.00%Break even: 38.00%
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Disposable Plastic Syringes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A syringe is a simple piston pump consisting of a plunger that fits tightly in a tube. The plunger can be pulled and pushed along inside a cylindrical tube (the barrel), allowing the syringe to take in and expel a liquid or gas through an orifice at the open end of the tube. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel. Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance, which is based mainly on the advantages it offers regarding cost and hygienic applications. Disposable syringes commonly are used in modern medicine for the injection of drugs and vaccines or for the extraction of blood. The often are used instead of reusable syringes in an effort to avoid spreading a disease. Among the common uses of disposable syringes are the injecting of insulin by a diabetic person and the administering of a local anesthesia by a dentist. The market for non-premium equipments, appliances and disposables is, however, dominated by the domestic manufacturers, while foreign suppliers and Indian companies with foreign alliances dominate the high-end hi-tech medical equipment and appliances. Among the leading providers of advanced products are Siemens, GE, Philips Medical Systems, Toshiba, Hitachi and Boston Scientific. So any new entrants can venture in to this industry. Few Indian Major Players are as under:- Albert David Ltd. Disposable Medi-Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd.
Plant capacity: Syringes (2 ml) : 90 Lakh Nos. /Annum,Syringes (5 ml) : 90 Lakh Nos. /AnnumPlant & machinery: Rs. 245 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 455 Lakhs
Return: 26.00%Break even: 46.00%
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Thermocol Glass and Plates (Low Investment Project) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

There are many kinds of plastics in the world, any plastics when react with the Blowing Agent will become "Foam" which generally called "Foam Plastics". Expanded Polystyrene can also be directly formed into glasses, cups, plates and bowls for use as disposable wares in parties. Thermoformed disposables are generally used for Tea, Water and Packing of Beverages etc. These Thermoform shapes are created from a process where a sheet of plastic is heated and vacuumed on top of a model or die. The die can be made up from variety of materials. In today's fast moving life the requirement for use and throw products is rising day by day, Disposable Glasses plates are of a great use in present time as they are easy to use as there is no need to wash or clean them for reuse. Disposable glasses are intended for a single use and are dumped and recycled afterwards. The disposable plastic cups are manufactured by thermoforming technique. There is a huge demand for thermocol cups, glass and plates. Food stalls, Small restaurants, Cafeterias, juice stalls which are set up in large numbers in the city streets or markets require disposable cups, plates and glass in large amounts for daily use. At present the demand is rising in leaps and bounds. Thermoforming cups, dishes and plates are most useful in the all sphere of domestic life. Due to attractive look, low weight, ease of transportation and low permeability, thermoformed disposable products are finding tremendous market in packaging of food products, particularly Ice creams which is as high as 30%. The demand for thermoformed disposables is growing for drinking water, Tea, Coffee, soft drinks and packing dairy products. Polystyrene and Expandable Polystyrene Market is expected to Grow at a Healthy Rate of 5.6% from 2010-2020. The global demand for polystyrene and expandable polystyrene is rising within developing countries such as China, India, Iran, Saudi Arabia and Brazil.
Plant capacity: Glasses: 324000 Glasses/Day, Plates: 162000 Plates/DayPlant & machinery: Rs 73 Lakhs
Working capital: -T.C.I: Rs 245 Lakhs
Return: 49.00%Break even: 35.00%
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Biodegradable Disposable Cups and Plates using Sugarcane Bagasse

Agricultural wastes constitute one of the main alternative raw materials for the pulp and paper industry. Wheat straw, bagasse, reed, and rice straw as a one of the important non-wood fibers sources for pulping and paper making. Waste disposal is one of the most important problems facing anyone who wants to live an eco-friendly lifestyle. So many of the things we use every day get tossed in the trash and end up buried at the bottom of a landfill or down cycled into less useful products. Bagasse is commonly used as a substitute for wood in many tropical and subtropical countries for the production of pulp, paper and board, such as India, China, Colombia, Iran, Thailand and Argentina. It produces pulp with physical properties that are well suited for generic printing and writing papers as well as tissue products but it is also widely used for boxes and newspaper production. Due to the recent change in the life style of urban class the demand for disposable cups is increasing at a rapid rate. Apart from being used at home, they also come in handy during parties, picnics and other functions and get-togethers. Plastic disposable cups are also used by Ice-cream industry, hotels, restaurants, canteens etc. but the major customer of disposable cups is ice-cream industry and they have started using plastic cups instead of paper ones that were being used earlier.
Plant capacity: •Disposable Paper Cups :7.5 MT/Day •Disposable Paper Plates:7.5 MT/DayPlant & machinery: Rs 32 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 314 Lakhs
Return: 28.18%Break even: 56.37%
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Sanitary Napkins -Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

A sanitary napkin or a sanitary towel is an absorbent item used by a woman while she is menstruating or in any other situation where it is necessary to absorb a flow of blood. It also serves to protect clothing and furnishings. Not only must the sanitary napkin provide comfort and safety, but also enhance every woman's health and lifestyle. Thus, due to demand it is a good project for entrepreneurs to invest. Sanitary Napkins are exclusively used by adult girls & Ladies around the world during for maintaining physical aid & to avoid wetting or staining of the clothes. India’s sanitary napkin market has significant profit potential. The demand for such products is stable; purchases are recurring and not subject to normal business cycles. Historically, the price of feminine hygiene products have been relatively expensive, but that is changing as small and large businesses enter the market and make an accessible, lower-priced offering to a wider consumer base. Any entrepreneur venture into this field will be successful. ? Few Indian Major Players are as under • Carewell Hygiene Products Ltd. • Centron Industrial Alliance Ltd. • Dhanalaxmi Roto Spinners Ltd. • Diapers India Ltd. • Godrej Consumer Products Ltd. • Gufic Biosciences Ltd. • Johnson & Johnson Ltd. • Kimberly Clark Lever Pvt. Ltd. • Mediklin Healthcare Ltd. • Syncom Healthcare Ltd. • Tainwala Personal Care Products Pvt. Ltd.
Plant capacity: 30000 Packets/DayPlant & machinery: Rs 199 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 585 Lakhs
Return: 27.50%Break even: 40.44%
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Thermocol Moulded Items Plates and Glass - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thermocol has been employed almost exclusively in the packing and thermoacoustic isolation sectors; utilizing new processes and sophisticated equipment has been possible to create containers for foods with a perfect retention of liquids. The disposable plastic glass and plates are manufactured by thermoforming technique. They are fast replacing conventional glass and plates. Ice-cream and other dairy products are packed in disposable cups. Besides Ice-cream industry, hotels, restaurants, canteens etc. have been increasingly using disposable items as against conventional glass-wares or ceramic cups, glass, plates and bowls. Thermocol plates, glass and cups making business is one kind of business which can never go out of date. As long as people celebrates various occasions thermocol plates, glass and cups business can never comes down. Instead of using porcelain or other material made plates these disposable plates, glass and cups are best alternate which comes in budget. Demand for foodservice disposables in the market is projected to increase 3.9 percent per year to $21.9 billion in 2019. Packaging will remain the most common product segment and will outpace service ware, napkins and other foodservice disposables. Retail and vending will be the fastest growing market, while eating and drinking places will remain dominant. As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • Shalimar Pack (Group of Companies) • Biopac India Corporation Limited • Windsor Industries Private Limited • Essel Kitchenware Ltd • Siliguri Poly Products Pvt. Ltd.
Plant capacity: Thermocol Glasses: 64,800 Kgs/Annum Thermocol Plates : 211,200 Kgs/AnnumPlant & machinery: Rs 30 lakhs
Working capital: -T.C.I: Cost of Project : Rs 109 lakhs
Return: 27.00%Break even: 63.00%
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Thermocol Moulded Items Plates and Glass - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thermocol has been employed almost exclusively in the packing and thermoacoustic isolation sectors; utilizing new processes and sophisticated equipment has been possible to create containers for foods with a perfect retention of liquids. The disposable plastic glass and plates are manufactured by thermoforming technique. They are fast replacing conventional glass and plates. Ice-cream and other dairy products are packed in disposable cups. Besides Ice-cream industry, hotels, restaurants, canteens etc. have been increasingly using disposable items as against conventional glass-wares or ceramic cups, glass, plates and bowls. Thermocol plates, glass and cups making business is one kind of business which can never go out of date. As long as people celebrates various occasions thermocol plates, glass and cups business can never comes down. Instead of using porcelain or other material made plates these disposable plates, glass and cups are best alternate which comes in budget. Demand for foodservice disposables in the market is projected to increase 3.9 percent per year to $21.9 billion in 2019. Packaging will remain the most common product segment and will outpace service ware, napkins and other foodservice disposables. Retail and vending will be the fastest growing market, while eating and drinking places will remain dominant. As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • Shalimar Pack (Group of Companies) • Biopac India Corporation Limited • Windsor Industries Private Limited • Essel Kitchenware Ltd • Siliguri Poly Products Pvt. Ltd.
Plant capacity: Thermocol Glasses: 64,800 Kgs/Annum Thermocol Plates : 211,200 Kgs/AnnumPlant & machinery: Rs 30 lakhs
Working capital: -T.C.I: Cost of Project : Rs 109 lakhs
Return: 27.00%Break even: 63.00%
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Baby Wet Wipes and Facial Wet Tissues - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A wet wipe, also known as a wet towel, or a moist towelette, is a small moistened piece of paper that often comes folded and individually wrapped for convenience. Wet wipes are used for cleaning purposes, like personal hygiene or household cleaning. Wet wipes are produced as air-laid paper where the fibres are carried and formed to the structure of paper by air or with nonwoven spun-lace fabric where fibers are intermingled with hydro entanglement through very high pressure of water. They are moistened with water or other liquids like isopropyl alcohol depending on the applications. The wet tissues market is a growing business. Besides cleansing tissues like wet toilet paper, baby wipes or hard surface wipes other products such as sun protection lotion or deodorants are offered as wipes. The wet tissue liquids are mostly aqueous, the cellulose is a good nutrient, the non-woven is always moderately contaminated with microorganisms and the storage temperature is nearly optimal for microbial growth. The personal care wipes market has seen consistent growth worldwide over the past decade, and there are no signs of a slowdown. According to market survey, the retail volume for personal care wipes has nearly doubled, from 93 billion units to almost 170 billion units sold, respectively. India tissue market grew with a CAGR of about 8.05% in the period of five years from 2010 to 2015, whereas wipes market has showcased the CAGR of 15.21% during the same analysis period. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Ginni Filaments Ltd. • Himalayan Skincare Pvt. Ltd. • Hindustan Unilever Ltd. • Johnson & Johnson Pvt. Ltd. • Kimberly Clark Lever Pvt. Ltd. • Pamwi Tissues Ltd.
Plant capacity: Baby Wet Wipes (100 Pcs/ Pkt.) : 3,600,000 Pkts/Annum Facial Wet Tissues (30 Pcs/ Pkt.): 3,600,000 Pkts/AnnumPlant & machinery: Rs 142 lakhs
Working capital: -T.C.I: Cost of Project: Rs 842 lakhs
Return: 29.00%Break even: 32.00%
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Sanitary Napkin & Baby Diapers

A diaper or nappy is a kind of underwear that allows one to defecate or urinate in a discreet manner.Diapers are primarily worn by children who are not yet potty trained or experience bedwetting.Thus, due to this property, the diapers are gaining huge consumption amongst the baby as well as adult population. Sanitary napkins are designed to absorb and retain menstrual fluid discharges. When used they are applied inside an undergarment with a press-on adhesive fixing strip. Today, the global market for absorbent hygiene products is over US$ 50 bn (including wipes).India feminine hygiene market grew with a CAGR of about 16.05% in the period of five years from 2010 to 2015. In the current scenario, sanitary napkin segment is generating the largest revenue within feminine hygiene market. The Baby Diaper Industry has revolutionised the FMCG industry.Thus, due to this property, the diapers are gaining huge consumption amongst the babies. P&G’s Pampers dominates the overall diaper industry, followed by Huggies and MamyPoko.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian major players are as under • Carewell Hygiene Products Ltd. • Centron Industrial Alliance Ltd. • Diapers India Ltd. • Godrej Hygiene Products Ltd. • Gufic Biosciences Ltd. • H L LLifecare Ltd. • Kimberly Clark Lever Pvt. Ltd. • Mediklin Healthcare Ltd. • MirahDekor Pvt. Ltd. • Regency Diaper Inds. Ltd.
Plant capacity: Sanitary Napkins (8 Pcs/Pkt) : 4,500,000 packets/annum Baby Diapers (4 Pcs/Pkt) : 6,000,000 packets/annumPlant & machinery: Rs 658 lakhs
Working capital: -T.C.I: Cost of Project : Rs 1184 lakhs
Return: 29.00%Break even: 50.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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