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Coconut and Coconut value added Products, Coconut Oil, Desiccated Coconut (DC), Coconut Cream, Coconut Milk, Spray Dried Coconut Milk Powder, Coconut Shell Products, Shell Charcoal, Shell Powder, Virgin Coconut Oil (VCO), Coconut processing unit

Coconut is a versatile product and has multiple uses. Almost all the parts of a freshly grown coconut, eatable or otherwise, are used in some or the other manner. Coconut everything can be found in the natural food market. Coconut oil, coconut sugar, coconut water. Each of the different pieces of the coconut are used for different, and sometimes multiple, products. Therefore, oil competes with all of the other coconut products for the simple availability of the coconut plant.

The coconut is a very useful plant with a wide range of products being sourced from it. Coconut products are used to make everything from clothing to animal feed to beauty creams. Its kernel is harvested for its edible flesh and delicious water, while its husk is used for its strong fibers. Most important, however, are its oils, which are extracted, processed, and marketed for culinary, medicinal, and cosmetic uses alike. Such trendy products come from young green coconuts, fresh coconut and the trees’ flowers.

Coconut products

1. Tender coconut water

2. Copra

3. Coconut oil

4. Raw kernel

5. Coconut cake

Coconut export from India includes coconut (fresh and dried), copra, palm kernel/babassu oil, W/N refined not chemically modified, coconut desiccated, crude oil and fractions, oil-cake and oilcake meal expeller variety of coconut or copra, coconut coir (raw), hookah of coconut shell, flower carvings of coir, etc.

Coconut and coconut based products sector plays a pivotal role in the foreign exchange earnings by offering a wide array of products to the international market. The coconut is a very useful plant with a wide range of products being sourced from it. Coconut products are used to make everything from clothing to animal feed to beauty creams. Its kernel is harvested for its edible flesh and delicious water, while its husk is used for its strong fibers. Most important, however, are its oils, which are extracted, processed, and marketed for culinary, medicinal, and cosmetic uses alike. Typically, the flesh is first dried down to 6% moisture to make copra. This product is then hauled to factories across the world where it is manufactured into oil.

Virgin coconut oil is obtained by pressing the fresh meat of the coconut. It is extracted by a mechanical process without chemical changes. The oil remains in its most natural form. Virgin coconut oil is derived from the fresh and mature kernel (flesh) of the coconut.

Coconut Vinegar is an important ingredient for many food preparations for enhancing their tastes and keeping qualities. Besides, it is also used in canned and packed food products like pickle, meat products etc. The vinegar available at present is mainly synthetic origin. Product diversification and by product utilization of coconut for food products have attained remarkable achievements and its promotion have significantly attributed to the present level of price stability in coconut. In the field of byproduct utilization, only the coir industries have made significant stride in the economy.

In case of coconut shell utilization, Philippines, Indonesia, Sri Lanka are far ahead of India. Considering the immense potential and the need for promotion of shell based industries in the country, the Board has played a salutary role. In India coconut shells are used as fuel in households, bakeries, brick yards, lime kilns, iron foundries and other small scale industries. It is a natural product made up of hardened cellulose with high lignin content, which renders it to be very durable, enabling it to resist quick degradation and easy decomposition even under wet conditions.

Coconut shell powder is extensively used as compound filler in the plastic industry, synthetic resin glues and as filler cum extender for phenolic molding powders. This unique product is used for specialized surface finishes, mastic adhesives, mild abrasive products & polyester type laminates. In India, the coconut shell powder has extensive application in the manufacture of agarbatti, mosquito coil etc.

Coconut is a popular plantation and is grown in more than 90 countries of the world. Coconut has an important place in the Indian culture and has been produced here since time immemorial. India, producing 13 billion nuts per annum, is one of the market leaders in coconut. Demand for coconuts has grown upwards of 500% in the last decade. This is because coconut-based derivatives, such as soaps, virgin coconut oil, health products and coconut water, have all seen large spikes in demand, so much so that producers may not be able to keep up.

The volume and value in the export of coconut oil, desiccated coconut and activated carbon have shown a significant increase. While desiccated coconut exports went up 63 per cent, the increase was 23 per cent in the case of coconut oil over the previous year.

The export of coconut and coconut products from India increased by 10.50 per cent to 1450.24 crore in 2015-2016. The increase in quantity exported of desiccated coconut, coconut oil and activated carbon when compared to previous year was 63, 23 and 13 per cent respectively. There are greater prospects for exports of coconut oil, virgin coconut oil and desiccated coconut from India in 2016-17 as the prevailing domestic price is less when compared to the international market.

Over the years, coconut production has helped the economy of India colossally. In states where coconuts are produced, it is one of the leading influences of the economy in those areas. Coconut farming has been responsible for a good number of employments in rural areas. Further, the processing, manufacture, packaging and shipping industries have gained from coconut exports enriching more livelihoods.

How to Set Up a Coconut Products Business Plan?

Many people find it more appropriate to seek professional help in writing a business plan. It is one business document that you do not want to do casually.

The first step towards business plan preparation is the company name and brand identification. The company name should relate to coconut products, for example, Palm Coconut Oil Company. Anyone reading your company name will know that you deal with coconut products.

Different coconut oils require different licenses and permits. If you intend to produce cooking oil, for example, you may need a food-processing permit. Other coconut products are soaps, skin products, hair products, repellants, coconut milk powder production, etc. Find out the legal requirements for your coconut product in your country.

A market analysis report is an essential part of your business plan. Establish the number of coconut processing companies in your areas. Find out also the size of the coconut products market. If your target is to produce soap, then research the soap brands in the market. For each brand, examine its market share. Talk to consumers about their soap preferences.

Lastly, establish the level of inputs needed for the type of coconut product you have in mind. As you write your business plan report, you will need to quantify all the requirements. These inputs range from the cost of coconuts, transport, machines, daily operations, and marketing.


 

How to Start a Coconut Processing Manufacturing Plant?

There are things you need to consider before you start a coconut product plant. The options for coconut products industry include:

  • Coconut milk product industry
  • Coconut Shell Powder Manufacturing Unit
  • Coconut oil processing
  • Coconut shell production

One of the things you need for a new coconut products manufacturing unit is agricultural land and factory unit. Even though you will be buying coconuts, you need a company owned coconut farm. Your farm helps to cushion you against fluctuations in the supply of raw coconuts.

You should also register your business and apply for a coconut product manufacturing permit. While you work on registration and business permits, start growing your coconut trees. These trees take a long time to mature. The earlier you plant them, the better.

The next big thing in coconut products manufacturing is the production process. Familiarize yourself with the available approaches and settle for the most appropriate manufacturing process.

Lastly, do a thorough market analysis. Understand your competitors’ marketing strategies. This knowledge will help you create a strong brand that can compete favorably in the market.

Things to Know While Preparing a Project Report on Coconut Industry

Before you prepare a report on the coconut processing manufacturing plant, you need to know a few things about coconuts and their products. Here is some information:

  • Coconuts are tropical crops. They grow well in hot regions.
  • Palm tree varieties thrive well under different soil types. Select a coconut tree variety that is suitable for your locality.
  • The coconut industry is diverse. To maximize profits, you should consider as many products as possible. A mature coconut consists of 50% husk, 15% shell, 25% meat, and 10% water. Each of these components can give you different products.
  • There are different methods of processing coconuts. For a small coconut products business, you can use a mechanical extraction method or traditional method. If you are planning to put up a large-scale coconut production unit, you need advanced technologies.

 

How to Start A Coconut Shell Powder-Manufacturing Unit?

The first step towards a shell powder industry is the development of a project report on the coconut industry. While preparing this project report, you identify a coconut variety that can give you good quality shell powder. The coconut variety should be locally available.

Assuming you have identified all materials and equipment, the next step is to assemble manufacturing equipment and set up your processing plant. Among the machinery needed include:

  • Hammermill
  • Storage bin
  • Impact pulverizer
  • Cyclone
  • Bag filter
  • Air blower sieving machine

You also need to set up the necessary structures and buildings. As you do this, you will be working on registration and permit acquisition. Besides infrastructure, equipment, and licenses, you need a well-trained and skilled workforce.

Once everything is in place, it is time you stocked your raw materials and start processing your coconut shell powder.

Machines Needed To Prepare Coconut Milk Powder

Coconut milk powder is a popular ingredient in Southeast Asian cooking. Coconut milk is a product of grated coconut flesh.

You can make coconut milk from grated coconut meat using either manual or mechanical extraction. Many countries have introduced technology for spray-dried powder, which increases the milk powder production rate.


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Coconut Processing Unit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Coconut is one of the important fruit having large uses starting from bakery, confectionery, pharmaceutical industries to beverage industry and many more industries. Coconut oil is extensively used for edible and industrial purposes. Desiccated coconut powder is a foremost edible product and is used largely as the basic ingredients in the preparation of many South Indian dishes. With the introduction of Western food and confectionery in India, a good demand for coconut powder has been realized by the cakes and pastries manufacturers. It can be seen here that there is a good market for it in India. Any entrepreneur may go into the process, will be successful in this project.
Plant capacity: 27534 MT/AnnumPlant & machinery: 440 Lakhs
Working capital: N/AT.C.I: Cost of Project 1750 Lakhs
Return: 30.00%Break even: 74.00%
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COCONUT OIL FROM COPRA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Coconut oil, also known as coconut butter, is a tropical oil with many applications. It is extracted from copra (derived from Malayalam word "kopra" which means dried coconut). Coconut oil constitutes seven percent of the total export income of the Philippines, the world's largest exporter of the product. Coconut oil was developed as a commercial product by merchants in the South Seas and South Asia in the 1860s. Coconut oil is a fat consisting of about 90% saturated fat. The oil contains predominantly medium chain triglycerides, with roughly 92% saturated fatty acids, 6% monounsaturated fatty acids, and 2% polyunsaturated fatty acids. Of the saturated fatty acids, coconut oil is primarily 44.6% lauric acid, 16.8% myristic acid a 8.2% palmitic acid and 8% caprylic acid, although it contains seven different saturated fatty acids in total. Its only monounsaturated fatty acid is oleic acid while its only polyunsaturated fatty acid is linoleic acid. Unrefined coconut oil melts at 24-25°C (76°F) and smokes at 170°C (350°F), while refined coconut oil has a higher smoke point of 232°C (450°F). Among the most stable of all oils, coconut oil is slow to oxidize and thus resistant to rancidity, lasting up to two years due to its high saturated fat content.[citation needed] It is best stored in solid form, below 24.5°C (76°F) in order to extend shelf life. However, unlike most oils, coconut oil will not be damaged by warmer temperatures. Globally 5.5 million tons of coconuts are produced annually. Indonesia, Philippines and India are top three leading producers with production share- 27%, 23% and 22% respectively. SriLanka, Mexico, Vietnam, New Guinea and Brazil are other important producers. 3 – 3.5 million tons of coconut oil is produced annually around the world while consumption figure globally is around 3.8 million tons. Annually around 2 lakh ton raw copra, 1 lakh ton meal and 3.5 lakh ton coconut oil is traded worldwide. Indonesia, Philippines, SriLanka are important market for coconut and copra India produces around 12141 million nuts of coconut, 6.5 – 7 lakh ton of copra Oil recovery from copra is 65 - 72%, annually 4 – 4.5 lakh tons of coconut oil is produced in the country SEA of India has forecasted 6.5 lakh tons of copra and 4.2 lakh coconut oil production in 2005-06. The production is highly dependent on the monsoon and incidence of pest and diseases and fluctuates between years. India imports around 2000 – 7000 tons of crude coconut oil. There is a good scope for new entrants.
Plant capacity: 10 Ton / DayPlant & machinery: 33 Lakh
Working capital: -T.C.I: 358 Lakh
Return: 50.00%Break even: 36.00%
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VIRGIN COCONUT OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Coconut is a small holder’s plantation crop grown in the humid tropics and tropical regions. India is a major producer of coconut in the world. Virgin coconut oil is obtained from fresh matured coconut. This oil is mainly used as a body massage oil and as an ingredient in Ayurvedic medicine. It is very nutritious. It has very good aroma and purity. It is applied on the body of babies to protect from skin troubles. There are few in organized sectors engaged in the manufacturing of virgin coconut oil. There is very good demand of it rather than general coconut oil. There is demand growth of coconut oil is 10% per annum. Traditionally, coconut is an important source of vegetable oil used for both edible and industrial applications. It is estimated that nearly 50% of coconuts in India are consumed into copra to extract coconut oil. It will be profitable for new entrants to invest into this project.
Plant capacity: 600 MT / DayPlant & machinery: 66 Lakhs
Working capital: -T.C.I: Cost of Project : 153 Lakh
Return: 35.00%Break even: 56.00%
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FILTERATION AND AIRTIGHT PACKING OF COCONUT OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Coconut oil, also known as coconut butter, is a tropical oil with many applications. It is extracted from copra (derived from the word "kopra" which means dried coconut). Coconut oil constitutes seven percent of the total export income of the Philippines, the world's largest exporter of the product. Coconut oil is a fat consisting of about 90% saturated fat. The oil contains predominantly medium chain triglycerides, with roughly 92% saturated fatty acids, 6% monounsaturated fatty acids, and 2% polyunsaturated fatty acids. Of the saturated fatty acids, coconut oil is primarily 44.6% lauric acid, 16.8% myristic acid a 8.2% palmitic acid and 8% caprylic acid, although it contains seven different saturated fatty acids in total. Its only monounsaturated fatty acid is oleic acid while its only polyunsaturated fatty acid is linoleic acid. Unrefined coconut oil melts at 24-25°C (76°F) and smokes at 170°C (350°F),while refined coconut oil has a higher smoke point of 232°C (450°F). Among the most stable of all oils, coconut oil is slow to oxidize and thus resistant to rancidity, lasting up to two years due to its high saturated fat content.[citation needed] In order to extend shelf life, it is best stored in solid form (i.e. below 24.5°C [76°F]). Coconut oil is used in volume quantities for making margarine, soap and cosmetics.Hydrogenated or partially-hydrogenated coconut oil is often used in non-dairy creamers, and snack foods.Fractionated coconut oil is also used in the manufacture of essences, massage oils and cosmetics Coconut oil is an important component of many industrial lubricants, for example in the cold rolling of steel strip.Coconut oil has to be refined and filtered, and then only it can be used for edible purposes. The fine primary functions for are: hygiene, protection, customer convenience, identification & sales appeal and facts. Coconut oil is used in India as a cooking fat, hair oil, body oil and industrial oil. Coconut oil is made from fully dried copra having maximum moisture content of six per cent. Steam cooking of copra is also practised by some millers to enhance the quality and aroma of oil. Coconut oil is marketed in bulk as well as in packs ranging from sachets containing 5 ml. to 15kg tins. The branded coconut oil in small packs is mainly marketed as hair oil and body oil. There are several brands known for their superior grade oil which have export market throughout the world. India has unbeatable quality advantage in this sector. Refined coconut oil is also manufactured in the country for industrial uses. Refined coconut oil is mainly used in the manufacture of biscuits, chocolates and other confectionery items, ice cream, pharmaceutical products and costly paints. Generally, filtered coconut oil is used for cooking and toiletry purposes. India accounts for nearly 20% of global coconut output. Coconut oil is the main cooking oil in the south Indian State of Kerala. Kerala, Tamil Nadu, Andhra Pradesh and Maharashtra are leading producers of coconut in the country. Kerala and Tamil Nadu are the major centres of coconut oil and copra in the country. Besides cooking coconut oil is also used extensively on cosmetics, toiletries, hair tonics and slew of other industries. The price of coconut oil is shaped by variations in production, global demand and supply situation and price of other vegetable oils.
Plant capacity: 600 Tons/Annum Plant & machinery: 19 Lakhs
Working capital: -T.C.I: Cost of Project : 94 Lakhs
Return: 43.00%Break even: 60.00%
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FILTRATION AND AIRTIGHT PACKING OF COCONUT OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Coconut oil, also known as coconut butter, is a tropical oil with many applications. It is extracted from copra (derived from the word "kopra" which means dried coconut). Coconut oil constitutes seven percent of the total export income of the Philippines, the world's largest exporter of the product. Coconut oil is a fat consisting of about 90% saturated fat. The oil contains predominantly medium chain triglycerides, with roughly 92% saturated fatty acids, 6% monounsaturated fatty acids, and 2% polyunsaturated fatty acids. Of the saturated fatty acids, coconut oil is primarily 44.6% lauric acid, 16.8% myristic acid a 8.2% palmitic acid and 8% caprylic acid, although it contains seven different saturated fatty acids in total. Its only monounsaturated fatty acid is oleic acid while its only polyunsaturated fatty acid is linoleic acid. Unrefined coconut oil melts at 24-25°C (76°F) and smokes at 170°C (350°F),while refined coconut oil has a higher smoke point of 232°C (450°F). Among the most stable of all oils, coconut oil is slow to oxidize and thus resistant to rancidity, lasting up to two years due to its high saturated fat content.[citation needed] In order to extend shelf life, it is best stored in solid form (i.e. below 24.5°C [76°F]). Coconut oil is used in volume quantities for making margarine, soap and cosmetics.Hydrogenated or partially-hydrogenated coconut oil is often used in non-dairy creamers, and snack foods.Fractionated coconut oil is also used in the manufacture of essences, massage oils and cosmetics Coconut oil is an important component of many industrial lubricants, for example in the cold rolling of steel strip.Coconut oil has to be refined and filtered, and then only it can be used for edible purposes. The fine primary functions for are: hygiene, protection, customer convenience, identification & sales appeal and facts. Coconut oil is used in India as a cooking fat, hair oil, body oil and industrial oil. Coconut oil is made from fully dried copra having maximum moisture content of six per cent. Steam cooking of copra is also practised by some millers to enhance the quality and aroma of oil. Coconut oil is marketed in bulk as well as in packs ranging from sachets containing 5 ml. to 15kg tins. The branded coconut oil in small packs is mainly marketed as hair oil and body oil. There are several brands known for their superior grade oil which have export market throughout the world. India has unbeatable quality advantage in this sector. Refined coconut oil is also manufactured in the country for industrial uses. Refined coconut oil is mainly used in the manufacture of biscuits, chocolates and other confectionery items, ice cream, pharmaceutical products and costly paints. Generally, filtered coconut oil is used for cooking and toiletry purposes. India accounts for nearly 20% of global coconut output. Coconut oil is the main cooking oil in the south Indian State of Kerala. Kerala, Tamil Nadu, Andhra Pradesh and Maharashtra are leading producers of coconut in the country. Kerala and Tamil Nadu are the major centres of coconut oil and copra in the country. Besides cooking coconut oil is also used extensively on cosmetics, toiletries, hair tonics and slew of other industries. The price of coconut oil is shaped by variations in production, global demand and supply situation and price of other vegetable oils.
Plant capacity: 600 Tons/Annum Plant & machinery: 19 Lakhs
Working capital: -T.C.I: Cost of Project : 94 Lakhs
Return: 43.00%Break even: 60.00%
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Activated Carbon from Rice Husk/Coconut Shell - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The term activated carbon, active carbon or active charcoal is usually applied to amorphous carbons possessing higher absorption capacities than wood or animal charcoal. Industrial activated carbon in the forms of pellets, granules or fine powders, and with many other industrial applications is now in the market under different trade names. There has been a considerable amount of laboratory and pilot plant research in India on the production of active carbons. At present in India there are about 25 to 30 units, in which, four units are in Gujarat. M/s Calcutta wood Distillation Co., were producing activated carbon during the war period by the carbonization of hardwood, and activation by dry steam and compressed air. Due to the expansion of pharmaceutical and vegetable oil industry the demand of activated carbon is expected to rise sharply in coming years. And it has bright future not only in foreign but in India also.
Plant capacity: 20 Ton / DayPlant & machinery: 58 Lakhs
Working capital: -T.C.I: 581 Lakhs
Return: 52.00%Break even: 37.00%
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DESICCATED COCONUT POWDER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Coconut powder is the one of the common oldest name which is basically used in making cakes, pastries & chocolates. Coconut powder is usually considered as by product of the coconut oil industry. It’s also know as “Poonac” from coconut oil mills. Coconut powder cannot be stored for long period especially during monsoon months. Coconut powder is manufactured mainly in Ceylon, Philippines & New Guinea. India is famous for their Indian sweets. Coconut powder is also usually in the demand on the other ingredients of sweets. It can be seen here that there is a very good market for coconut powder in India & also abroad. This industry is mainly suitable at the coastal area of West Bengal, Orissa, Andhra Pradesh, Tamil Nadu & Kerala. Kerala is the best place with very simple reason as bulk cultivators of coconut & cheap labour. It is found that there is good demand of desiccated coconut powder. There is good scope for new entrepreneur to venture in to this project.
Plant capacity: 16 MT/dayPlant & machinery: 56 Lakhs
Working capital: -T.C.I: 1400 Lakhs
Return: 51.00%Break even: 29.00%
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COCONUT BASED HAIR OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Personal care products have maintained divergent growth trends. Brand consciousness is on the increase and the expanded disposable incomes are escalating the appetite for these products. With a complete redirection of living styles in the country, engined by the access of millions to the TV media and advertising and inspired by the economic processes of globalization, the personal care industry is opening up new vistas. The growth in the market has been stimulated also by the product range, the new and elegant packaging, transformation in social values and reduction in duties - both customs and excise. The increase in the number of working women is leading to higher disposable incomes commanded by them, which is attracting consumer spending. In fact, the presence in offices and institutions demands use of better clothing and cosmetics. Consumers are also becoming quality conscious. They do not have time for frequent acquisitions and replenishments. A major change in consumer psycho graphics has been in evidence: the consumer is increasingly perceiving the personal care products not as accessories of luxury or status symbols of the affluent but as essentials with a high degree of relevance to personal health and welfare. The change is aided and abetted by the glare and penetration of the global brands which are looking forward to the burgeoning Indian consumer market. The urban markets are growing slowly by volume but are maintaining reassuring growth by value as a result of product upgradation and corresponding increase in prices. In the personal care segment, markets are characterized by brand loyalty and high voltage promotion programmes. In sectors which are already established like the talcum powder, soaps and toothpastes, the promotion costs are relatively high. In the rural areas, gradual shifts in the consumption patterns are emerging. Upgradation of product use is being witnessed. Cow dung to ward off mosquitoes is now being replaced by repellent coils and mats. Local and unbranded products are getting replaced by national brands and low priced products by higher priced products. Few Indian Major Players in Hair Oil Industry are as under: Ajanta India Ltd. Bajaj Consumer Care Ltd. Bengal Chemicals & Pharmaceuticals Ltd. Dabur Exports Ltd. Dabur India Ltd. Henkel India Ltd. Henkel Marketing India Ltd. Kamakhya Cosmetics & Pharmaceuticals Pvt. Ltd. Marico Ltd. Precise Laboratories Pvt. Ltd. Sanat Products Ltd. T T K Healthcare Ltd.
Plant capacity: 2 MT/AnnumPlant & machinery: 29 Lakhs
Working capital: -T.C.I: 445 Lakhs
Return: 48.00%Break even: 30.00%
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LIGHT & FRAGRANT HAIR OIL WITH COCONUT OIL & MINERAL OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Hair oil of one type or another has a popular appeal for men and women throughout the world. Today they are used in the most exclusive beauty saloons and by the primitive tribes of Africa. The hair oil segment has different segment-coconut hair oil segment, premium hair oils and the perfumed heavy hair oils. The coconut hair oil (66% of hair oil market) has an approximate market size of around 80 mn litres. In the perfumed hair oil market Amla forms the main component and the leading brands are Dabur Amla & Bajaj Sevashram. The Premium hair oil market includes the value added ones like Dabur Vatika and Maricos Parachute Herbal, Parachute Lite and Hair and Care. Coconut oil or coconut based oil is very popular and very preferred as hair oil world wide. Coconut oil contains lauric acid and when converted into monolaurin, provides the antimicrobial and antifungal properties of the oil. Coconut oil is also found in shampoo, conditioner and soap ingredients. The monopaurin is an antifungal agent, thus, it could help fight the growth of Malassezia globosa that can cause dandruff. Oils mineral origins are also used in the making of hair oils. The most commonly known of them is the white oil. The oils are very thin but its use in hair oil making is very restricted as this is directly injurious to the hairs. Whether its skin issues, hair problems or health crises, coconut oil is the best answer. It has been associated with multitude of applications, right from food and medicine to industry. It can be also used as a natural health food, cooking oil, bio fuel, toothpaste etc. Coconut is a versatile crop grown all over the world. India is leading producers accounting for three fourth of global output. Coconut oil and copra are the two major products shaping the global economy. India has unbeatable quality advantage in this sector. There is good international as well as domestic demand. New entrepreneur enter in this project will be successful. Few Indian Major Players are as under: Ajanta India Ltd. Bajaj Consumer Care Ltd. Bengal Chemicals & Pharmaceuticals Ltd. Dabur Exports Ltd. Dabur India Ltd. Henkel India Ltd. Henkel Marketing India Ltd. Kamakhya Cosmetics & Pharmaceuticals Pvt. Ltd. Marico Ltd. Precise Laboratories Pvt. Ltd. Sanat Products Ltd. T T K Healthcare Ltd.
Plant capacity: 600 MT/Annum (Light & Fragrant Hair Oil)Plant & machinery: 37 Lakhs
Working capital: -T.C.I: 347 Lakhs
Return: 46.00%Break even: 36.00%
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Coconut Processing Unit (Complex) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile: Coconuts are the fruit of the coconut palm, botanically known as cocos nucifera, nucifera with meaning "nut-bearing." Coconut is one of the important fruit having large uses starting from bakery, confectionery, pharmaceutical industries to beverage industry and many more industries. Several products from coconut kernel can be manufactured such as Coconut powder (desiccated), Coconut flour, Coconut Oil, Coconut Cream, Coconut milk, Coconut milk powder, Coconut water, Coconut water beverages etc. Besides there are several By products can be processed like paring oil, Coconut Shell Powder, Activated Carbon, Coir dust, Rubberized Coir etc. There are mainly two distinct groups of coconut i.e. tall and dwarf, (semi tall also exist between). There are mainly two distinct groups of coconut i.e. tall and dwarf, (semi tall also exist between). Application: • Coconut oil is extensively used for edible and industrial purposes • Coconut shell powder is used as compound filler in synthetic resin glues, as filler and extender in the manufacture of phenolic moulding powder, for specialized surface finishes and as filler in plastic products, mastic adhesives, biluminous products, mosquito coils and agarbathis. • Coconut water is an important by product of the coconut processing industry. A process has been developed for the up gradation and preservation of mature coconut water and bottling it as a soft drink. The coconut water can also be made into good quality vinegar. Coconut water is also an important substrate for yeast production. • Coconut shell charcoal is used in the manufacture of activated carbon. • Coir fiber is considered to be superior to all other fibres for manufacturing of cables. It is light, elastic, and highly resistant to water. Coir is utilized to manufacture of shockproof packing materials and hard boards suitable for tabletops, doors, panels and battery Container. The Coir is at present utilized coir mattresses etc. • Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. • Coconut oil is also used in the replacement of other oils/butter in recipes. • Coconut oil can prevent nose bleeding that is caused by sensitivity to weather such as extreme hotness and extreme coldness. Indian Scenario: India is the third largest coconut producing country in the world .It contributes 15% of the area and 25% of the production of coconut in the world. Coir and coir products, milling copra and coconut oil are the major commercial products produced in the country. In India as much as 48% of the coconut production is used for edible and religious purposes, 10% as tender coconut, roughly 30% as milling copra for oil extraction, 8% for the manufacture of edible copra and the rest is processed into products like desiccated coconut and coconut cream. The production of coir and coir products constitutes 55% of the world output. India’s export trade accounts for 30% of the total export trade in the world. Since the applications and demand of coconut and its products is immense therefore the potential of the product is excellent. It is one of the imperative fields to endeavour. Cost Estimation: Capacity: Coconut powder : 1500 MT/Annum Coconut water : 9000 MT/Annum Coconut oil : 225 MT/Annum Coconut milk liquid : 900 MT/Annum Coconut milk Beverage: 525 MT/Annum Coconut skimmed milk powder: 1050 MT/Annum Coconut cream : 2100 MT/Annum Paring oil : 330 MT/Annum Coconut coir : 4920 MT/Annum Coconut shell powder : 1500 MT/Annum Activated carbon : 750 MT/Annum
Plant capacity: -Plant & machinery: 770 Lakhs
Working capital: -T.C.I: Cost of project : 1930 Lakhs
Return: 41.00%Break even: 64.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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