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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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POTASSIUM PERMANGANATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Potassium permanganate is an inorganic chemical compound with the formula KMnO4. It is a strong oxidizing agent. As an oxidant, potassium permanganate can act as an antiseptic in water treatment. A primary use of permanganate is iron and manganese removal. The other major application of KMnO4 is as a reagent for the synthesis of organic compounds like ascorbic acid, chloramphenicol, saccharin, isonicotinic acid, and pyrazinoic acid. It is also used in fruit ripening process. The Indian demand for potassium permanganate is around 8300 metric tonnes per annum. The global production of potassium permanganate is around 0.2 million tonnes per annum. Municipal consumption for drinking and wastewater treatment remains the primary use for potassium permanganate and accounts for about three quarters of current U.S. demand. The growth rate in demand for potassium permanganate is around 2% per annum. At industrial level Potassium permanganate is made from MnO2 containing ore by fusion process using the roasting processes and liquid-phase process. Potassium permanganate is produced from manganese dioxide, which also occurs as the mineral pyrolusite. The MnO2 is fused with potassium hydroxide and heated in air or with potassium nitrate (a source of oxygen). This process gives potassium manganate, which upon electrolytic oxidation in alkaline solution gives potassium permanganate. There is a very good scope and market potential of Potassium permanganate due to its multivarious applications.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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CHLORINATED PARAFFIN WAX - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The term chlorinated paraffins is usually taken to encompass a wide range of liquids and solids from C10 to >C24 and containing 30-72% chlorine content. It is a Colourless to amber or yellow viscous liquid. Properties (including ecotoxicology) differ significantly across this range and for this reason, they are best considered in three separate groups. 1) The C10-13 liquid products from 40-72% C12 content. 2) The C14-17, C18-20 and chlorinated paraffin wax liquids from 40-60% C12 content. 3) The powder chlorinated paraffin waxes of >69% C12 content CPs has very low vapour pressure with the most volatile (C10-13 types) < 10-3 mbar. They are chemically very stable but dehydrochlorinate on heating at high temperatures (or for prolonged periods). Dehydrochlorination also occurs on prolonged exposure to light. The largest application for chlorinated paraffins is as a plasticizer, generally in conjunction with primary plasticizers such as certain phthalates in flexible PVC. The use of chlorinated paraffins in PVC imparts a number of technical benefits, of which the most significant is the enhancement of flame-retardant properties. This is particularly of benefit in PVC flooring and cables. Chlorinated paraffins are also used as plasticizers in paint, sealants and adhesives where the main advantages over alternatives are their inertness and the enhancement of flame-retardant properties. Higher chlorine content grades are used as flame-retardants in a wide range of rubbers and polymer systems, where they are often used in preference to phosphate and bromine-based additives. The other major outlet for chlorinated paraffins is in the formulation of metalworking lubricants where they have long been recognized as one of the most effective extreme pressure additives for lubricants used in a wide range of machining and engineering operations. In all of these applications, there is a long history of safe use and some major customers have been using chlorinated paraffins for over 50 years. The Indian installed capacity for CPW is around 0.195 million tonnes per annum There are a number of producers of CPW in India both in the organized and unorganized sector. The production of CPW of various grades is around 0.135 million tonnes per annum. The demand for CPW would be largely driven by the performance of the end user sector. The Indian demand including export demand from the period April 2010 to March 2011 is around 145000 metric tonnes per annum. The total world production of chlorinated paraffins is approximately 300,000 tonnes per year. The range of chlorinated paraffins available is generally grouped into a number of distinct 'families', depending on the chain-length of the feedstock, i.e.: Short-chain: based on C10-13 paraffin; medium-chain: based on C14-17 paraffin; long-chain: based on C18-20 (liquids), C>20 (liquids) and C20 wax grades (average carbon chain length approximately C25) Liquid grades of chlorinated paraffin are produced from each of these feedstock types. The solid grades (with 70-72% chlorine content) are made from a wax feedstock. Chlorinated paraffins are manufactured by the chlorination of n-paraffin or paraffin wax, normally in a batch process. The reaction is exothermic and leads to the generation of the by-product hydrochloric acid. After removing residual traces of acid, a stabiliser is added to produce finished batches. Chlorinated paraffins, which contain 30-70% chlorine, are largely inert and almost insoluble in water. Paraffins have extremely low vapour pressure. Most commercial chlorinated paraffin products are liquid and range from relatively low to extremely high viscosity. There are also solid types which have longer carbon chain lengths and usually contain 70-72% chlorine. Increasing the chlorine content, results in products with higher viscosity and density. Chlorinated paraffins are capable of mixing with many organic solvents such as aliphatic and aromatic hydrocarbons, chlorinated solvents, ketones and esters. Major producers:INEOS Chlor, Caffaro, Química del Cinca, Leuna Tenside and Novácke Chemické Závody in the EU; Dover Chemicals in North America; NCP Exports in South Africa; Orica in Australia. There are numerous other producers in Asia, principally in India, China, Taiwan (Handy) and Japan (Tosoh). There is a very good scope and market potential for this product both in domestic and global market.
Plant capacity: 30 MT/DayPlant & machinery: Rs. 11 Lakhs
Working capital: Rs. 279 LakhsT.C.I: Rs. 1056 Lakhs
Return: 51.00%Break even: 34.00%
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FORMIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Formic acid is a clear, colourless, mobile liquid with a pungent odour. It is highly corrosive and a moderate fire hazard. Formic acid is mainly used in pharmaceutical, pesticide, leather, textile, rubber, steel, paper, food industry etc. Most applications require concentrations of 85% (the industry standard and most common), 90%, 94% or 98-99%, which accounts for 28% of world demand. The largest use, accounting for about 19% of global demand, is as a silage additive in Europe, while almost 15% of global demand is as a preservative in animal feed. Formic acid is used in various stages of leather and textile processing and in natural rubber manufacturing. Formic acid products are widely used in biomaterial preservation and as antibiotics replacers in industrial animal feed. Due to its acidic and reducing reactions formic acid is an important chemical building block in the chemical and pharmaceutical industries. It is used for acidity control and cleaning in processes where lowest environmental impact is sought and no residues allowed. Formic acid is the simplest organic acid, present in large quantities in animal and plant life. It is a clear liquid with a sharp acidic smell. It decomposes easily in the environment into carbon oxides and water. It is manufactured from carbon monoxide and water. The global demand is around 0.5 million metric tonnes per annum. Global demand growth is forecast at 3.4%/year to 2011. The overall growth rate would be slightly ahead of GDP around 3 to 4% per annum. Regionally, consumption will rise by 4.6%/year in Asia-Pacific, 3.5%/year in Africa and Asia/Middle East, 3%/year in the Americas, 2.6%/year in western Europe and 1.9%/year in Japan. Worldwide, 38 000 tonne/year of new capacity will come onstream within the next four years. Leather sector can be the thrust area for growth. Most applications require formic acid in concentrations of 85%, 90%, 94% or 99%. The Indian demand for the period Apr. 2010 to Mar 2011 is around 27,000 tonnes. The major producers are Rashtriya Chemicals & Fertilizers Ltd.,Mumbai & Gujarat Narmada Valley Fertilizers Co. Ltd.,Gujarat. There is ample space and good scope for this product due to its multivarious end users. New entrepreneurs should think of capacity creation in this field.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Ethylene Propylene Diene Monomer (EPDM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Ethylene Propylene Diene Monomer (M-Class) rubber or Ethylene-propylene rubbers & elastomers (also called EPDM and EPM) continue to be one of the most widely used and fastest growing synthetic rubbers having both specialty and general-purpose applications. The E refers to Ethylene, P to Propylene, D to diene and M refers to its classification in ASTM standard D-1418. The “M” class includes rubbers having a saturated chain of the polymethylene type. The diene(s) currently used in the manufacture of EPDM rubbers are DCPD (dicyclopentadiene), ENB (ethylidene norbornene) and VNB (vinyl norbornene). The ethylene content is around 45% to 75%. The higher the ethylene content the higher the loading possibilities of the polymer, better mixing and extrusion. Peroxide curing these polymers gives a higher crosslink density compared with their amorphous counterpart. The amorphous polymers are also excellent in processing. This is very much influenced by their molecular structure. The dienes, typically comprising between 2.5 wt% up to 12 wt% of the composition serve as crosslinks when curing with sulphur and resin, with peroxide cures the diene (or third monomer) functions as a coagent, which provide resistance to unwanted tackiness, creep or flow during end use.Ethylene-propylene rubbers are valuable for their excellent resistance to heat, oxidation, ozone and weather aging due to their stable, saturated polymer backbone structure. Properly pigmented black and non-black compounds are color stable. Versatility in polymer design and performance has resulted in broad usage in automotive weather-stripping and seals, glass-run channel, radiator, garden and appliance hose, tubing, belts, electrical insulation, roofing membrane, rubber mechanical goods, plastic impact modification, thermoplastic vulcanizates and motor oil additive applications. The solution polymerization process is the most widely used and is highly versatile in making a wide range of polymers. Ethylene, propylene, and catalyst systems are polymerized in an excess of hydrocarbon solvent. Stabilizers and oils, if used, are added directly after polymerization. The solvent and unreacted monomers are then flashed off with hot water or steam, or with mechanical devolatilization. The polymer, which is in crumb form, is dried with dewatering in screens, mechanical presses or drying ovens. The crumb is formed into wrapped bales or extruded into pellets. The high viscosity, crystalline polymers are sold in loosely compacted, friable bales or as pellets. The amorphous polymers grades are typically in solid bales. Major producers and suppliers of EPDM and EPM are Bayer Polymers, Crompton Corp., Exxon-Mobil Chemical Co., DSM Elastomers, Dupont Dow Elastomers, Herdillia, JSR, Kumho Polychem, Mitsui Chemicals, Polimeri Europa, and Sumitomo Chemical Co. Wide ranges of grades are available worldwide to provide solutions to many product requirements. There are three major commercial processes, solution, slurry (suspension) and gas-phase, for manufacturing ethylene-propylene rubbers. The manufacturing systems vary with each of the several producers. There are differences in the product grade slates made by each producer and process, but all are capable of making a variety of EPDM and EPM polymers. The physical forms range from solid to friable bales, pellets and granular forms and oil blends. Ethylene-propylene elastomers are one of the most versatile, fastest growing and interesting synthetic rubber polymers with various end uses.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HYDRAZINE HYDRATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Hydrazine N2H4, a colorless liquid having an ammoniacal odor, is the simplest diamine and unique in its class because of the NÀN bond. It was ?rst prepared in 1887 by Curtius as the sulfate salt from diazoacetic ester. Hydrazine and its simple methyl and dimethyl derivatives have endothermic heats of formation and high heats of combustion. Hence, these compounds are used as rocket fuels. Other derivatives are used as gas generators and explosives Hydrazine, a base slightly weaker than ammonia, forms a series of useful salts. As a strong reducing agent, hydrazine is used for corrosion control in boilers and hot-water heating systems; also for metal plating, reduction of noble-metal catalysts, and hydrogenation of unsaturated bonds in organic compounds. Hydrazine is also an oxidizing agent under suitable conditions. Having two active nucleophilic nitrogens and four replaceable hydrogens, hydrazine is the starting material for many derivatives, among them foaming agents for plastics, antioxidants, polymers, polymer cross-linkers and chain-extenders, as well as fungicides, and pharmaceuticals. Hydrazine is also a good ligand; numerous complexes have been studied. Many heterocyclics are based on hydrazine, where the rings contain from one to four nitrogen atoms as well as other heteroatoms. The many advantageous properties of hydrazine ensure continued commercial utility. Hydrazine is produced commercially primarily as aqueous solutions, typically 35, 51.2, 54.4, and 64 wt% N2H4 (54.7, 80, 85, and 100% hydrazine hydrate). Anhydrous hydrazine is produced for rocket propellant and limited commercial applications. Hydrazine is used in many processes including: production of spandex fibers, as a polymerization catalyst; a blowing agent; in fuel cells, solder, fluxes; and photographic developers, as a chain extender in urethane polymerizations, and heat stabilizers. In addition, a semiconductor deposition technique using hydrazine has recently been demonstrated, with possible application to the manufacture of thin-film transistors used in liquid crystal displays. Hydrazine in a 70% hydrazine, 30% water solution is used to power the EPU (emergency power unit) on the F-16 fighter plane. The explosive Astrolite is made by combining hydrazine with ammonium nitrate. Hydrazine hydrate is an organic chemical raw material with extensive applications. The world's capacity to produce hydrazine hydrate has reached more than 200 thousand t/a today (based on 100% hydrazine content). The capacity is divided nearly equally between Europe, Asia and America (35%, 34% and 30%, respectively), with only 1% in other regions. Major producers include Olin of the United States, Bayer of Germany, Ato of France and Mitsubishi Gas Chemical of Japan. The worldwide market demand for hydrazine hydrate is 80 to 90 thousand tons a year. Consumption is roughly 32% for pesticides, 33% for foaming agents, 20% for water treatment agents and 15% for others. Demand will grow steadily in future, with demand in advanced countries declining while demand in developing countries, Asian countries in particular, growing rapidly. There is a very good scope and market potential in this field and new entrepreneurs should venture into this sector.
Plant capacity: 9000 MT/AnnumPlant & machinery: 3658 Lakhs
Working capital: -T.C.I: Cost of Project : 4773 Lakhs
Return: 46.00%Break even: 38.00%
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7 AMINOCEPHALOSPORANIC ACID (7 ACA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

7 ACA or 7 Aminocephalosporanic acid is made from Cephalosporin C and is a key intermediate for synthesizing cephalosporin antibiotics, the B lactam antibiotics family. 7 ACA is a starting compound for the production of various semi-synthetic cephalosporins of different generations. These compounds are made by modification of the side chains at positions 3 and 7 of 7-aminocephalosporanic acid (7 ACA). It is used to produce many cepholosporins pharmaceutical bulks, such as cefazolin sodium, cefotaxime sodium, ceftriaxone sodium, cefoperazone sodium, ceftazime sodium, cefuroxime sodium and so on. Originally, the commercial processes were based on solvent extraction. 7 Aminocephalosporanic acid (7 ACA), until recently it has been produced by chemical deacylation of the natural antibiotic cephalosporin C. The disadvantage of this method is multiple steps, low yield, use of various organic solvents and treatment of a lot of toxic waste. Alternatively, 7 ACA can be produced by a simpler and more environmentally sound process using a bio-catalytic method based on DAAO and glutaryl hydrolase for enzymatic deacylation of CPC to 7 ACA. However, few enzymes capable of this direct deacylation have been discovered, probably because of the unusual nature of the D aminoadipyl side chain of cephalosporin C. Enzyme engineering is a fast growing application in the pharmaceutical market. Cephalosporin is defined as any of a group of broad-spectrum derived from species of fungi of the genus Cephalosporium and is related to the penicillins in both structure and mode of action but relatively penicillinase resistant antibiotics. These antibiotics have low toxicity for the host, considering their broad antibacterial spectrum. They have the active nucleus of beta lactam ring which results in a variety of antibacterial and pharmacologic characteristics when modified mainly by substitution at 3 and 7 positions. Their antibacterial activities result from the inhibition of mucopeptide synthesis in the cell wall. They are widely used to treat gonorrhea, meningitis, pneumococcal, staphylococcal and streptococcal infections. The cephalosporin class of antibiotics is usually divided into generations by their antimicrobial properties. Three generations of cephalosporins are recognized and the fourth has been grouped. Each newer generation of cephalosporins has broader range of activity against gram-negative organisms but a narrower range of activity against gram positive organisms than the preceding generation. The newer agents have much longer half-lives resulting in the decrease of dosing frequency. Accordingly, the third-generation cephalosporins can penetrate into tissues well, and thus antibiotic levels are good in various body fluids. The cephalosporins belong to the family of ? lactam antibiotics. These are named after the reactive moiety of the compounds, the ? lactam ring. In CPC, the four membered ? lactam ring is coupled to a six membered dihydrothiazine ring to form the nucleus, 7 aminocephalosporanic acid (7 ACA), and a side chain, ? aminoadipic acid, is coupled via an amide bond to the nucleus. The total world market for cephalosporins was estimated to be approximately 10 billion US$ in 2000, and ? lactam antibiotics in general accounting for over 65% of the world antibiotic market. According to IMS Health, cephalosporins as single preparation and in combination preparations are ranked 10 in the global drug sales in 2003 by an estimated sales of 8.3 billion US$, the highest ranking for any of the anti infectives classes. The size of the Indian pharmaceutical industry is poised to treble over the decade. It is expected to grow from about USD 6.3 billion in 2005 to about USD 20 billion by 2015, registering a CAGR of 12.3% and outperforming the global average of 9% in 2009 to 10. In terms of scale, the Indian pharmaceutical market is the 14th largest in the world but will graduate to the top 10 by 2015, overtaking Brazil, Mexico, South Korea and Turkey. India’s growth to a USD 20 billion market by 2015 indicates that the incremental growth of USD 14 billion over the coming decade is likely to be the third highest in the world. Demand for 7 ACA is principally determined by the market sales scale of downstream products. In terms of developing trend, ceftriaxone and cefazolin were two mainstream products of 7 ACA. Therefore, the market change in these two products directly affected the change in production-sales relations of 7 ACA. After dosage conversion, according to estimate the use of 7 ACA for making certriaxone accounted for 47.7% of the total consumption of 7 ACA. Obviously, ceftriaxone had become the biggest consumer of cephalosporins raw materials of 7 ACA series, followed by cefazolin. Not only ceftriaxone boosted morale, but cefotaxime, cefazolin sodium, cefoperazone sodium, cefoperazone sulbactam, ceftazidime, cefuroxime, etc were also the direct contributors of the family. At present, major players in the market include Shijiazhuang Pharmaceutical Group Co. Ltd., Fujian Fukang Pharmaceutical Group Co. Ltd., Shanxi Weiqida Pharmaceutical Group Co. Ltd. and Zhuhai United Labs Co. Ltd. At present there is no production of 7 ACA in the country and the demand is met by imports. There is a good scope for capacity creation in India. New entrepreneurs should venture into this sector.
Plant capacity: 150 MT/AnnumPlant & machinery: 1486 Lakhs
Working capital: -T.C.I: Cost of Project : 2167 Lakhs
Return: 64.00%Break even: 42.00%
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FURFURAL FROM BAGASSE & CORNCOBS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of small rings formed from short five member chains, that constitute a class of complex carbohydrates, present in cellulose of many woody plants such as corn cobs, sugar cane bagasse, rice and oat hulls etc. Furfural is a clear, colorless motile liquid with a characteristic ‘almond benzaldehyde’ odor. Any material containing pentosans can be used for the production of furfural. Technically furfural is produced by acid hydrolysis of the pentosan contained in woody biomass. Furfural is the only organic compound derived from biomass that can replace the crude oil based organics used in industry. Furfural is used as a solvent in petrochemical refining to extract dienes from other hydrocarbons. Furfural, as well as its derivative furfuryl alcohol, can be used together with phenol, acetone, or urea to make solid resins. Furfural can be used for the production of lubricants; specialist adhesives and plastics; and nylons. It is the starting material for cycling shorts and many more. The demand for furfural and furfuryl alcohol in the international market will maintain stable growth for the next few years. Due to problems in environmental impact and cost, the output of furfural in advanced countries such as the United States and European countries will decline further owing to the relatively low production cost of furfuryl alcohol in India. Expanded production of downstream products can remarkably increase the added value of India’s furfural and furfuryl alcohol industrial chain. The production of THF (tetrahydrofuran) and PTMEG (polytetramethylene ether glycol) using furfural as raw material is an important way to increase the added value and is worth great attention from furfural producers. Production of furfural and furfuryl alcohol is projected to increase at an average annual rate of 5% provided no shortage of raw material (corncobs) is experienced. China is the only major region where increased furfural production is expected in the next five years. There is a good scope to venture into this field for new entrepreneurs.
Plant capacity: 1200 MT/AnnumPlant & machinery: 119 Lakhs
Working capital: -T.C.I: Cost of Project : 411 Lakhs
Return: 41.00%Break even: 55.00%
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Ethylene Propylene Diene Monomer (EPDM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Ethylene Propylene Diene Monomer (M Class) rubber or Ethylene propylene rubbers & elastomers (also called EPDM and EPM) continue to be one of the most widely used and fastest growing synthetic rubbers having both specialty and general purpose applications. The E refers to Ethylene, P to Propylene, D to diene and M refers to its classification in ASTM standard D 1418. The M class includes rubbers having a saturated chain of the polymethylene type. The diene(s) currently used in the manufacture of EPDM rubbers are DCPD (dicyclopentadiene), ENB (ethylidene norbornene) and VNB (vinyl norbornene). The ethylene content is around 45% to 75%. The higher the ethylene content the higher the loading possibilities of the polymer, better mixing and extrusion. Peroxide curing these polymers gives a higher crosslink density compared with their amorphous counterpart. The amorphous polymers are also excellent in processing. This is very much influenced by their molecular structure. The dienes, typically comprising between 2.5 wt% up to 12 wt% of the composition serve as crosslinks when curing with sulphur and resin, with peroxide cures the diene (or third monomer) functions as a coagent, which provide resistance to unwanted tackiness, creep or flow during end use.Ethylene propylene rubbers are valuable for their excellent resistance to heat, oxidation, ozone and weather aging due to their stable, saturated polymer backbone structure. Properly pigmented black and non-black compounds are color stable. Versatility in polymer design and performance has resulted in broad usage in automotive weather stripping and seals, glass run channel, radiator, garden and appliance hose, tubing, belts, electrical insulation, roofing membrane, rubber mechanical goods, plastic impact modification, thermoplastic vulcanizates and motor oil additive applications. The solution polymerization process is the most widely used and is highly versatile in making a wide range of polymers. Ethylene, propylene, and catalyst systems are polymerized in an excess of hydrocarbon solvent. Stabilizers and oils, if used, are added directly after polymerization. The solvent and unreacted monomers are then flashed off with hot water or steam, or with mechanical devolatilization. The polymer, which is in crumb form, is dried with dewatering in screens, mechanical presses or drying ovens. The crumb is formed into wrapped bales or extruded into pellets. The high viscosity, crystalline polymers are sold in loosely compacted, friable bales or as pellets. The amorphous polymers grades are typically in solid bales. Major producers and suppliers of EPDM and EPM are Bayer Polymers, Crompton Corp., Exxon-Mobil Chemical Co., DSM Elastomers, Dupont Dow Elastomers, Herdillia, JSR, Kumho Polychem, Mitsui Chemicals, Polimeri Europa, and Sumitomo Chemical Co. Wide ranges of grades are available worldwide to provide solutions to many product requirements. There are three major commercial processes, solution, slurry (suspension) and gas phase, for manufacturing ethylene propylene rubbers. The manufacturing systems vary with each of the several producers. There are differences in the product grade slates made by each producer and process, but all are capable of making a variety of EPDM and EPM polymers. The physical forms range from solid to friable bales, pellets and granular forms and oil blends. Ethylene propylene elastomers are one of the most versatile, fastest growing and interesting synthetic rubber polymers with various end uses.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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CHLORINATED POLYETHYLENE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Chlorinated polyethylene (CPE) is one kind of high molecule elastic material developed in late years, which is one of the random chloride produced through reaction of polyethylene and chlorine. It is an odorless nontoxic and white or pale yellow powder having a chemical formula (CH2 CHCl)n CPE has good aging resistance and stability, perfect weather ability and can have long service life under bad weather conditions, bending and cracked deformation resistance, chemical resistance and organic Solvent resistance, excellent low temperature resistance and electrical specifications, and superior high filling property, the physical property cannot be changed after adding A lot of filling agent into CPE. CPE is mainly used as impact modifier for PVC or compounded with LDPE or HDPE film to improve toughness. Its films are used as pond liners and for agricultural applications. It is also used for rubber processing industry. It can be solely or cross blended with other materials to Produce plastic profile shapes, waterproof winding materials, anti-flaming conveyer belts, wire and Cable covers, color bike tires and magnetic adhesive strips of refrigerator. It is a kind of Perfect modifier for hard plastic products and plasticizer of Soft plastic products. CPE products are made by chlorinating polyethylene (PE) to form chlorinated polyethylene (CPE). The production processes of CPE include the aqueous suspension method, the acid phase suspension method, the solid phase method and the solution method. The demand for CPE is driven due to replacement of wood and steel with plastics in manufacturing doors/windows. With the development of PVC plastic profiles for doors and windows, the demand for CPE has grown rapidly. However, the demand growth is likely to be affected to some extent due to the possible replacement of better impact modifiers such as ACR and MBS resins. The global total CPE capacity and output are about 530 000 tonnes per annum and 265 000 tonnes per annum, respectively. CPE is the most widely used impact modifier in the PVC profiles industry. About 80% of CPE is used for PVC modification and about 20% for the production of wires, cables and ABS modification. World consumption of CPE is forecast to grow at an average annual rate of about 4%. CPE is presently not produced in India.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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CELLULOSE ACETATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cellulose acetate is a man-made substance that is derived from the naturally occurring organic compound cellulose. Cellulose is the main structural ingredient of plants, and is usually considered to be the most common organic compound on earth. Cellulose acetate fibres are used for textiles and clothing. Cellulose acetate is also used in filtering and other applications like magnetic computer tape, wound dressings, personal hygiene products, absorbent cloths and wipes, as specialty papers, as filter media, including cigarette filters etc. Such materials are often referred to as tow. Cellulose acetate film is also used in photography. Cellulose acetate polymers have some good properties like good toughness, deep gloss, and high transparency with a feel that can be described as natural. Commercially, cellulose acetate is made from processed wood pulp. The pulp is processed using acetic anhydride to form acetate flake from which products are made. Coming from wood pulp, means that unlike most man-made fibres, it comes from a renewable resource and is biodegradable. Another technique for producing cellulose acetate involved treating cotton with acetic acid, using sulfuric acid as a catalyst. Cellulose acetate is available in the form of flake, powder, granules of fibre and the flakes, which are non hazardous. Major players profiled in the report include Celanese Corporation, Celanese Acetate, Daicel Chemical Industries, Eastman Chemical Company, Mitsubishi Rayon Company Limited, Primester, Rhodia Acetow GmbH, and SK Chemicals Co. Ltd. Cellulose acetate is a mature product and has experienced a decline in volumes in practically all major world areas except China, Central Europe and Russia during the last several years. New polymers and textiles with enhanced properties have eroded textile fiber applications formerly held by cellulose acetate. It is estimated that the global market will grow at 1 to 2% per year to reach 840,000 to 850,000 tonnes by 2015. The world cellulose acetate fiber market is predominantly controlled by smaller cigarette filter tow manufacturing companies, which are also engaged in the manufacture of textile fibers. There is no production of cellulose acetate in India. Most of the demand is met by imports. Demand for cellulose acetate in all major global markets has matured over the years, while regions such as Russia, Central Europe and China continue to pose large demand for cellulose acetate, largely driven by the growing filter tow market. Healthy growth in the number of smokers in regions such as Eastern and Central Europe, India, China and Latin America is being attributed as a major factor driving growth of tow consumption in these regions. This is directly boosting the cellulose acetate market. Moreover, emergence of newer legislations that demand for lesser emission of nicotine and tar in the smoke are paving way for increased use of filter tows, and the absence of stringent rules and regulations to guide the consumption of cigarettes is further bolstering the demand for cellulose acetate.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • T.C.I is Total Capital Investment
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