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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Water Softener - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Water is an abundantly available as a precious gift of nature. However, natural water many times contains dissolved impurities such as Carbonates of Calcium and Magnesium. This is commonly termed as Hardness in water chemistry. This hardness ions causes scaling and corrosion in equipments like boilers & cooling towers. Water softening system is based on IONEXCHANGE PROCESS. Uses – Boiler Feed, Cooling water makeup, Process Equipment, Hospitals & Laboratories, Textile & Process House, Ice Factories, Humidification Plants, Food & Beverages, Breweries & Dairies, Hotel & Restaurant etc. Most of the industries use the water softening unit to soften the water before using it in the Boiler, cooling towers different chemical manufacturing unit. It is totally associated with the industrial development of the country. There is average growth of industries 5.5% on that base demand growth a also increase of the softening plant is 5% and above. There is good scope of new industry in this field.
Plant capacity: 1500 Nos./AnnumPlant & machinery: 10 Lacs
Working capital: -T.C.I: -
Return: 74.00%Break even: 20.00%
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Oxygen and Nitrogen Gas Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Oxygen (CO2, gas at 00/1 matm., 1.429g./l, crit. Pressure, 49.7 Matm.) is a colorless, odourless, and tasteless gas, somewhat heavier than air. It is one of the most active elements and plays on essential part in the respiration of living cells and in combustion. Oxygen is required for cutting and welding of steel materials for manufacturing and repairs is various industries. Ship repairing, fabrication works etc. require large amounts of oxygen. It is also required for medication purpose and deep sea driving. Nitrogen gas used in the production of ammonia which in turn is used for the manufacture of urea and ammonium phosphate, which are fertilizers of great use. It is used for blanketing hazardous chemicals which will an inert atmosphere. Liquid Nitrogen is also used to maintain low temperatures during the transportation of frozen food. Oxygen and Nitrogen are the most important industrial gases. At present there are 190 units in the country. As the quantity of oxygen required in integrated steel plants is huge. The excess oxygen is compressed and bottled in steel cylinders and supplied to engineering industries. There is a very good market for new entrepreneur.
Plant capacity: 1440 Cubie Meter/DayPlant & machinery: 50 Lacs
Working capital: 18 LacsT.C.I: 101 Lacs
Return: 18.19%Break even: 75.00%
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Industrial and Pharmaceutical Grade Oxygen (500 Industrial Gas Cylinders and 500 medicated gas cylinders) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

This substance, which occupies 21 percent of the earth’s atmosphere, has a number of very important uses. Oxygen is a colourless, odorless and tasteless gas that is essential to the support of life. All elements except the inter gases combine directly with oxygen to form oxides. Oxygen is nonflammable but is an oxidizer that readily supports combustion. It is used extensively in medical applications for therapeutic purposes, for resuscition in asphyxia and with others gases in anesthesia. Also it is used in high altitude flying and deep sea diving and it is an inhalant and a fuel oxidizer in the U.S. space program. Oxygen is a value in the treatment of carbon monoxide poisoning and in providing enhanced oxygenation in severe anaemia or in the treatment of respiratory depression until more specific treatments are started. Commercial oxygen is produced in India by Indian Oxygen Ltd., Kolkata, Asiatic oxygen and acetylene Co. Ghaziabad. India oxygen Ltd. and Modi Vanaspati manufacturing also compress by product oxygen from Water electrolysis. There is a very good scope for new industry in this field.
Plant capacity: 300000 Cylinders/AnnumPlant & machinery: 675 Lacs
Working capital: 100 LacsT.C.I: 1006 Lacs
Return: 30.00%Break even: 54.00%
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Fully Automatic Match Box With Match Sticks (Wooden Match Sticks & Waxed Strips) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The various sizes and type of match boxes are largely used in all the homes commercial section shops and industries. The Match phosphorus coating labels in two narrow sizes. General purpose match boxes are generally made by using paper boxes, match stick carrier or filler made by paper and soft wood pieces which is shunt fitted in the box, carrier content match sticks and filled in the carrier then covered by the paper to form match boxes. Tiny small and medium scale matches factories are available in India. This is very large common used items not only in India but through out the word. There is very negligible export or import is available of this product. 5% growth demand of match boxes in each year. There is very good scope for new entrants.
Plant capacity: 1500 Lacs/AnnumPlant & machinery: 86 lacs
Working capital: -T.C.I: 213 Lacs
Return: 42.00%Break even: 43.00%
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Cobalt Octoate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Cobalt Octoate is a very important compound having chemical formulas as such. CH3 | (CH2- CH2- CH2- CH2- CH- COOH)2CO The I.U.P.A.E. (International Union of Pure & Appled Epemistry) of the cobalt octoate is as under. Cobalt-2-Ethyl-Hexanoate. Cobalt octoate is being used – As driers in the paint industries, as a whiteners, useful as siccatives in lacquers & paints or for warranting adhesion between rubber & metal supports. The progress of the industry is specticular particularly after the lifting of the price control though the industry is not free from troubles, it has experienced in recent years an annual growth rate of 15 percent. Cobalt octoate may be used widely for soaps which have wide market in India, as they come under the essential goods category. The Indian soap industry is about 110 years old. Another factor which enhanced importance of R & D is the peculiar Indian washing habit. A new entrepreneurs can enter in this field will be successful.
Plant capacity: 30000 Kg/AnnumPlant & machinery: 16 Lacs
Working capital: -T.C.I: 37 Lacs
Return: 40.00%Break even: 52.00%
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Poly Acrylic Acid From Acrylo Nitrile - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Poly acrylic acid is manufactured in India by few organized sectors only. Basic raw material for the production of poly acrylic is Acrylo nitrile. This basic raw material is imported from Japan and some European countries. Technical process know how also is not easily available in India. For the production of poly acrylic acid there is need of basic collaborators. Partly machineries may be imported. There is good demand of poly acrylic acid. There is pollution produce in this industry which can be controlled by proper treatment. As a whole it has fair scope for the new manufacturer if they produce proper quality of product. 3-4 in organized sectors are producing poly acrylic acid. About 60% of demand is fulfilled by own production and 40% of demand fulfilled by import. The industry may be classed as very prospective.
Plant capacity: 10 Mt/DayPlant & machinery: 256 Lakhs
Working capital: -T.C.I: 540 Lakhs (Cost Of Project)
Return: 42.00%Break even: 71.00%
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Sulphuric Acid - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Sulphuric acid a strong acid, is an oily viscous water white non-volatile liquid. It absorbs water from the atmosphere. It is made in large volume by the chemical industry. The acid has a corrosive action on the skin. A drop of it on the skin causes a severe burn. The acid is used as a solvent a dehydrating agent, a reagent in chemical reactions or processes as catalyst an absorbent etc. The concentrated acid is usually stored in steel tanks. The dilute acid may be stored in lead lined or plastic tanks. It is used in very dilute concentrations and as strong fuming acid. It is often recovered and refused. After use in some phases of the explosives, petroleum and dye industries, it is often recovered in a form unsuitable for reuse in that industry but suitable for use in another industry. It is a versatile, useful acid has been called the workhorse of chemical industry. Sulphuric acid is the most important of the inorganic acid. It is mainly produced by the contact process which accounts for about 95% of the total, and less than 5% is made by the lead chamber process which utilizes nitric acid and gives a relatively dilute acid with a sizeable percentage of impurities. Sulphuric acid also having some medicinal uses. Nearly 75% of H2SO4 now produced in India is used for the manufacture of chemicals and fertilizers. Based on the growth rates of end use industries the total demand for Sulphuric acid is estimated to increase from 5.41mnMT in 2003-04 to 8.50 mnMT 2014-15 AD. There will be a good scope for a new units in this industry in long run. As a whole project is good and have a fair market demand. Cost Estimation Plant Capacity : Plant & M/c : T.C.I. : Rate of Return : 80% B.E.P. : 32%
Plant capacity: 100 MT/DayPlant & machinery: 48 Lakhs
Working capital: N/AT.C.I: 177 lakhs
Return: 80.00%Break even: 32.00%
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Vat Dyes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The vats in general had the reputation of being deficient in both brilliance and tinctorial strength when used as pigments. The major problem with vat dyes is that they are not easily dispersible in the substrate and hence no tinctorial value. It was mainly Harmon colours in the United States. Who did some very valuable pioneering work in this direction. The group of pigments can be further divided into : Anthraquinone, Thioindigo, Perylene-perinone. All these dyes are used for dying cotton, whole and cellulose acetate. Dye have application in textile paper printing ink. Leather paint and food industries. Of these the textile industry is a major consumer of dyestuffs. Companies like Alps Industries are promoting the use of vegetable dyes in the production of home furnishings. As vegetable / herbal dyes are considered very ecofriendly, the home furnishings using herbal dyes are in very high demand. These are highly priced in the niche markets of the US and Europe. This industry can be started by an entrepreneur as it is sure to bring good profits.
Plant capacity: 1040 kg./DayPlant & machinery: 63 Lakhs
Working capital: -T.C.I: 326 Lakhs
Return: 60.00%Break even: 29.00%
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Photo Emulsion for Rotary Screen Printing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The invention of printing in the western world is credited the Johannes Gutenberg in 1450 A.D. however, movable type was used to print on a press as early as 1941 A.D. by the Chinese & later by the Japanese and Koreans. Printing is considered to be one of the most important inventions in the history of mankind & one of the main factors advancing civilization from the past & middle ages. There are four main printing processes most widely used :- 1. Relief or letter press. Printing of Flexography. 2. Intaglio or Gravures Printing. 3. Planographic or (Lithography printing & collotype). 4. Stencil or porous printing or screen printing. Commercially photographic stencil is very important in printing. It gives an excellent & beautiful impression on the material. Photographic screen process may be classified into two categories as follows-direct photographic printing screens, Indirect or transfer photographic printing screens. The printing industries being a service industry has in the past grown more or less in consonance with the overall industrial growth in the country. Given the good correlation between the growth of the printing industry and overall industrial growth, of the printing industry and overall industrial growth, it is perfectly valid to assume that the future growth of the printing industry would also be governed by the overall industrial growth in the country. You can come in this project. There is very good scope for new investment.
Plant capacity: 150 kg./DayPlant & machinery: 1 Lakhs
Working capital: -T.C.I: 19 Lakhs
Return: 16.00%Break even: 49.00%
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Textile Softeners (Cationic Anionic & Non Ionic) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Softening of textile materials was probably carried out on prehistoric times and has continued till today. Most of the softening agents are derived from straight chain fatty radicals containing 12 to 18 carbon atoms. Softening agents may be of three main classes – Anionic Softeners such as oil Emulsions, sulphonated oils, soaps, sulphated fatty alcohols & tallows. Cationic softeners such as substituted quarternary ammonium compounds. Noionic softeners such as Polyoxyethylene derivatives, Polyethylene emulsions & silicons. Anionic softeners are used to modify stiffness or hardness alcohols impart of soft, pliable finish. Many of these compounds re excellent scouring agents. Cationic softeners are used for natural and man made fibres. Some quanternary compounds have good water repellent properties. Cationic softener are applied to textile to improve hard, drop, cutting & sewing qualities. Thus according to the growth of textile industry, it can be assumed demand of the cationic softener will be very much satisfactory. The conclusion comes that the consumption of catonic softener will increase so that new units can be setup to fulfill the extra demand arise due to the increasing production of cloth. There is good scope for new entrepreneurs.
Plant capacity: 300 kg./DayPlant & machinery: 19 Lakhs
Working capital: -T.C.I: 100 Lakhs
Return: 45.00%Break even: 40.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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