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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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DIPHENYL OXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

PRODUCT PROFILE Diphenyl oxide is the parent molecule of brominated diphenyl ether flame retardants. It is used as a high boiling solvent to purify pharmaceuticals. It is used as a starting material for the preparation of heat transfer fluid, specialty surfactant, and blowing agents. Diphenyl oxide is not readily biodegradable. There is no evidence that harmful products are formed as a result of biodegradation. Diphenyl oxide is moderately toxic to fish and other aquatic organisms. It is irritating to eyes, respiratory system and skin. Several polybrominated diphenyl ethers (PBDEs) are useful flame retardants. It is synthesized by a modification of the Williamson ether synthesis, here the reaction of phenol and bromobenzene in the presence of base and a catalytic amount of copper. Involving similar reactions, diphenyl ether is a significant side product in the high-pressure hydrolysis of chlorobenzene in the production of phenol. Product characteristics • Chemical Name : Diphenyl Oxide; 1,1'-Oxybisbenzene; Phenyl ether; . Phenyl Ether; Oxyde de biphenyle, Diphenyl Ether. • CAS Number : 101-84-8 • Molecular Weight : 170.21090000 • Formula : C12 H10 O or C6H5OC6H5 • Melting Point : 28oC • Flash point : 115 °C (388.15 K) • Freezing point : 26. 5°C The process of preparing diphenyl oxide from chlorobenzene: The process of preparing diphenyl oxide from caustically hydrolyzing chlorobenzene wherein phenol is a by product, is improved by recycling the phenol. The improvement not only maximizes the yield of diphenyl oxide while minimizing the yield of phenol, but it also increases the yield of desirable by products, such as phenylphenols and biphenylylphenyl ethers. APPLICATIONS OF Diphenyl oxide: • Diphenyl oxide can be used into preparation of perfumery compounding, Soaps, Detergents, and Agarbatthi. • Diphenyl oxide can be used as a high boiling reaction solvent in the manufacture of drugs like Chloroquine Phosphate (anti malarial drug), Norfloxacin, Pefloxacin, Ciprofloxacin (broad spectrum antibiotics) etc. • Diphenyl oxide on bromination gives Deca Bromo Diphenyl oxide which is widely used in the plastics industry as a fire retardant. • Diphenyl oxide along with Diphenyl forms a heat transfer fluid, which is used at temperatures as high as 400 °C. • Diphenyl oxide is used in the manufacture of alkylated Diphenyl oxide Di Sulphonate, a speciality surfactant which finds application in textiles, mining, petroleum, agriculture etc. • The main application of diphenyl oxide is as a eutectic mixture with biphenyl, used as a heat transfer medium. Such a mixture is well-suited for heat transfer applications because of the relatively large temperature range of its liquid state. • Diphenyl ether is also used as a processing aid in the production of polyesters. GLOBAL SCENARIO: Present global production level of diphenyl ether is around 65000 tonnes per annum. Diphenyl oxide, or DPO, is a key raw material in the production of a variety of industrial products such as surfactants, flame retardants, fragrances, chemical intermediates and heat transfer fluids. DPO is an essential ingredient used to manufacture Therminol VP-1 heat transfer fluid, the heat transfer fluid of choice for the solar industry. Global demand of diphenyl oxide is increasing and hence its production is likely to increase in next few years.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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METHYL ISOBUTYL KETONE (MIBK) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PRODUCT PROFILE Methyl isobutyl ketone (MIBK) is a colorless liquid with an odor similar to mothballs. MIBK is also known as 4 methyl 2 pentanone, hexone and isopropylacetone. While it is usually in liquid form, MIBK can change into a gas. MIBK will dissolve in water, alcohols, benzenes and ethers. Methyl isobutyl ketone is very flammable with a high vapor pressure; use only with good ventilation and avoid all ignition sources. MIBK exposure is possible in both industrial and consumer applications. Occupational exposure limits have been established to control the allowable amount of exposure in workplace settings. Consumer exposure, generally infrequent and short in duration, is also highly dependent upon the conditions under which MIBK is used. Product characteristics • Molecular Weight :100.2 g/mol • Empirical Formula :C6H12O • Appearance : Colorless Liquid • Freezing Point : -84.7°C (-120°F) • Refractive Index @ 20°C :1.396 • Density @ 20°C :0.802 g/cm3 • Flash Point: 14°C : (57.2°F) • Solubility @ 20°C(in Water) : 2.0% m/m • (Water in) : 2.4% m/m • Boiling Point @ 760mm Hg :115°C (239°F) APPLICATIONS : • MIBK is used primarily in solvent applications (mainly for surface coatings). • It is also used for rubber antiozonants and acetylenic surfactants. • MIBK major application is in the manufacture of lube oil additives, followed by its use as the principal flotation frother in treating copper and other ores. • Surface coatings make up a minor portion of MIBC consumption. World MIBC statistics are difficult to estimate, but overall, • MIBC will experience positive growth in lube oil applications and as a flotation frother (especially in actively mined regions). • Used in inks, paints, lacquers and other types of surface coatings • MIBK is used as a chemical intermediate, a solvent for manufacturing paints, rubbers, pharmaceuticals, other chemicals, and industrial cleaners. It is used in the semiconductor industry. • MIBK is very efficient at dissolving resins used in paints, inks, lacquers, and other types of surface coatings. • MIBK is a Food and Drug Administration (FDA) approved indirect food additive for adhesives, paper and paperboard, and polymers. MIBK occurs naturally in oranges, grapes and vinegar. MIBK is used as a solvent in factories that produce paints, rubber products, chemicals and machinery. As a solvent, it is used in pesticide application. Pharmaceutical companies that produce prescription drugs also use MIBK. MIBK strengthens and preserves flavors and fragrances. Consumer products containing MIBK include aerosol paints, coatings used in construction, and automobile and machinery paints and primers. GLOBAL SCENARIO: Considering the steady growth in demand and the applications in thrust areas of growth, strong case exists for capacity creation for MIBK. Surface coating market and rubber (tyre) market would drive the demand for MIBK. Growth rate of USA and Western Europe is estimated to be 1% and that of Asia Pacific is estimated to be 5% through 2014. Global consumption (period 2009) was 402,200 metric tons. Some applications (especially antiozonants) are moving to Asia, particularly China. MIBK consumption for antiozonants is forecast to grow at an average annual rate of 4 to 5% in Asia and 0 to 1% in the United States and Western Europe. World MIBK consumption will grow slowly from 2007 to 2012.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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METHYLAMINES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PRODUCT PROFILE Methylamines are produced by reacting ammonia with methanol at an elevated temperature and pressure in the presence of a catalyst. Methylamine is the organic compound with a formula of CH3NH2. This colourless gas is a derivative of ammonia, but with one H atom replaced by a methyl group. It is the simplest primary amine. It is sold as a solution in methanol, ethanol, THF, and water, or as theanhydrous gas in pressurized metal containers. Industrially methylamine is sold in its anhydrous form in pressurized railcars and tank trailers. It has a strong odor similar to fish. Methylamine is used as a building block for the synthesis of many other commercially available compounds. Over 1 million tonnes are produced annually. All the three amines namely monomethylamine, dimethylamine and trimethylamine strongly resemble ammonia in most of their physical properties. They are gas under ambient conditions and they liquefy under pressure giving rise to colourless liquid. Product characteristics: Appearance : Clear, colourless liquid with strong ammonical . . odour Chemical formula : CH5N CAS NO. : 74-89-5 Product availability : Available as anhydrous (liquefied gas under . pressure) 40 % solution, 45 % solution. Methylamines should be stored in a cool, dry, well ventilated area It should be kept away from flammable area, oxidizing materials and acids. Applications of Methylamine: Methylamines are a versatile group of molecules, the continuous process results in the simultaneous production of mono methylamines, di methylamines and tri methylamines (MMA, DMA and TMA). They are sold as anhydrous, liquefied compressed gases and as aqueous solutions available in a variety of packaging including rail trucks and ISO tanks. The range of possible applications for methylamines is vast, due to their high reactivity. Applications include pharmaceuticals, crop protection, ion-exchange resins, animal feed, explosives, building blocks for the paper industry, water treatment and surfactants, and many more. Some important area of the application of methylamine are: • Agrochemicals and intermediates (Dimethoate, MMAA etc) • Dyestuff • Derivatives (NMP, N methyl diethanolamine, methyl morpholin etc.) • Pharmaceuticals (Bulk drugs and API) • Ephedrine HCl • Explosives GLOBAL SCENARIO: Considering the diversified application sector of methylamines which are highly relevant to the Indian industrial and economic growth pattern, demand for methylamines is likely to go up steadily in India in the coming years. The overall outlook for methylamines is promising. This calls for additional capacity creation. Indian demand for methylamines is estimated to be 50,000 tonnes per annum. Global installed capacity of methylamines is estimated around 1.1 million tonnes per annum.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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SODIUM TRI POLY PHOSPHATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PRODUCT PROFILE: Sodium triphosphate (STP) is an inorganic compound with formula Na5P3O10. It is the sodiumsalt of the polyphosphate penta anion, which is the conjugate base of triphosphoric acid. It is produced on a large scale as a component of many domestic and industrial products, especially detergents. Environmental problems associated with eutrophication are attributed to its widespread use. Product characteristics • CAS No : 7758-29-4 • Molecular formula : Na5P3O10 • Appearance : White free flowing slightly hygroscopic granule or powder. • Form :Hydrated form and anhydrous form • Solubility in Water : 20% at 25 deg C • pH(1% solution) : 9.2-10.2 • Moisture (at 110 °C) : 0.50% • Water insolubles : 0.07% • Purity :94.0% • PH Value : 9.5-10.0 • Whiteness : 85% min. It has got salient chelating capacity to ions of Ca and Mg etc. and can soften hard water to make suspension solution become into clear solution; It has got weak alkalinity but no corrosiveness. It is a surfactant, and has got outstanding emulsification to lubricants and fat. This product has two crystalline forms, namely Type I (high temperature type) and Type II (low temperature type). The chemical properties of the two types are the same, and the difference between them lies in the thermo stability, hygroscopicity, solubility and hydration heat when dissolving. Applications of Sodium triphosphate (STP): Some of the applications of STPP are: • Used as one of the main auxiliaries for synthetic detergent, synergist for soap • water softener, tanning agent for leather making, auxiliary for dyeing • As an effective dispersion agent for suspension solutions of coatings, kaolin, magnesium oxide, calcium carbonate and drilling mud etc. • As an oil contamination resistance agent in paper production. • In foodstuff industry it is used as quality improver in the process of canned food, fruit juice drinks, foodstuffs from milk or soybeans. • It may tender the meat in canned ham and soften the skin of horse bean in canned horse bean. • It may also serves as a softener or densifier in foodstuff industry. • Improves the water holding capacity of meat and seafood products • Prevents denaturation of proteins • Stabilizes the colour of the products • Improves the texture of meat and seafood products Food grade STPP is used as quality improver in the process of canned food, fruit juice beverages, foodstuffs from milk or soyabean and is also used as softener or densifier in food stuff industry. GLOBAL SCENARIO: Sodium Tripolyphosphate (STPP) is an inorganic sodium salt, which is used as a vital auxiliary in synthetic detergents sector. For several years, sodium tripolyphosphate has been used as a major ingredient in detergents, and played a vital role in enhancing the performance of detergents. The market for STPP is expected to benefit from the fact that phosphorus-free assistants are not a complete substitute for phosphorus-based assistants. In India, STPP predominantly finds application in the production of detergents. The other important areas of applications include ceramics and food industries. The application areas are highly relevant to the industrial and economic growth pattern. Therefore, the demand for STPP would go up in tune with the overall industrial and economic growth pattern. The global Sodium Tripolyphosphate market is projected to reach 3.4 million metric tons by the year 2015. Growth in the market is driven by the sustained demand from detergents market.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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SUPER ABSORBENT POLYMERS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PRODUCT PROFILE Superabsorbent polymers (SAP) (also called slush powder) are polymers that can absorb and retain extremely large amounts of a liquid relative to their own mass. Water absorbing polymers, which are classified as Hydrogels when cross-linked, absorb aqueous solutions through hydrogen bonding with water molecules. A SAP's ability to absorb water is a factor of the ionic concentration of the aqueous solution. In deionized and distilled water, a SAP may absorb 500 times its weight (from 30-60 times its own volume), but when put into a 0.9% saline solution, the absorbency drops to maybe 50 times its weight. The presence of valence cations in the solution will impede the polymers ability to bond with the water molecule. Super absorbent polymers (SAPs) are compounds that absorb water and swell into many times their original size and weight. They are lightly cross-linked networks of hydrophilic polymer chains. The network can swell in water and hold a large amount of water while maintaining the physical dimension structure. Process for SAP: The processing of Super absorbent polymers is done by neutralization in which super absorbent polymer is lightly cross linked with Polyacrylic acid. There are two main raw materials for manufacturing of SAP, viz. acrylic acid and cross linkers like glycerine or other polyhydric alcohols. To obtain good quality of SAP, high purity of acrylic acid is desired. Acrylic SAP manufacturing is usually a four, and in some cases, a three step process. The polymer is made by aqueous solution polymerization of glacial acrylic acid with cross linking monomer and an initiator. Acrylamide is used as well as co monomer for some industrial applications. Neutralization is carried out pre or post polymerisation depending on the type of reactor and reaction conditions. The polymer is a soft, rubbery gel that is colourless and clear. The soft gel intermediate is placed on a belt and run through a long tunnel that blows hot air for drying. A drum dryer is also used to a lesser extent. The dried hard cake is ground to granular amorphous powder. Finally, the tiny particles undergo further cross linking mostly at the surface to reduce extractable polymers and residual monomer. Another round of heating causes a reaction that yields the final cross linked product. Almost 92.3% of world capacity is based on aqueous solution polymerization. About 7% of capacity is based on inverse suspension polymerization that results in micro beads. APPLICATIONS • Superabsorbent polymers can be blended with polymer adhesives and coated on non woven fabrics to make waterproof belts. • It can also be processed into coatings with butyl rubber and solvents and then coated on polyester belts. • SAPs are widely used in personal hygiene products. Recent research is focused in other application areas of SAPs, viz., bio sensing, soft actuators/valves, catalysis, concentration of viruses, vitamin, bovine serum albumin and controlled drug delivery. • SAP features moisture absorption, has no toxicity and no corrosion and can therefore be used in the storage and packaging of foods, fruits and vegetables. • SAP can be blended with polymer adhesives and coated on non woven fabrics to make waterproof belts. • It can also be processed into coatings with butyl rubber and solvents and then coated on polyester belts. Global Scenario Demand for SAP has been rising steadily during the last few decades. Global demand growth is forecast at 6% per annum through 2016. This is a result of rising demand for disposable diapers, primarily in countries with rising disposable incomes and low current penetration rate of SAP. Although smaller market in comparison to diapers, strong growth is forecast to continue in feminine hygiene products and in incontinence products in developed regions, as a result of efforts to produce slimmer, more efficient products. The application of SAP, in optical cables in particular, is expanding and the market prospect is excellent
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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VITAMIN C - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PRODUCT PROFILE Vitamin C is an essential nutrient for humans and certain other animal species. In living organisms ascorbate acts as an antioxidant by protecting the body against oxidative stress. It is also a cofactor in at least eight enzymatic reactions including several collagen synthesis reactions that, when dysfunctional, cause the most severe symptoms of scurvy. In animals these reactions are especially important in wound-healing and in preventing bleeding from capillaries. Vitamin C is a water soluble vitamin, meaning that your body does not store it. We have to get what we need from food, including citrus fruits, broccoli, and tomatoes. Low levels of vitamin C have been associated with a number of conditions, including high blood pressure, gallbladder disease, stroke, some cancers, and atherosclerosis, the buildup plaque in blood vessels that can lead to heart attack and stroke. Getting enough vitamin C from your diet by eating lots of fruit and vegetables may help reduce the risk of developing some of these conditions. Product characteristics • Alternate name - L-Ascorbic acid, L-3-Ketothreohexuronic acid lactone • Chemical formula - C6H8O6 • Molecular mass - 176 amu • Appearance - White mono clinic, crystalline solid • Odour - Odourless Source of Vitamin C: Most animals manufacture their own vitamin C. Primates, such as humans, gorillas, and monkeys, have somehow lost this ability, which is why we need to get our vitamin C from our diets. It is well known that citrus fruits, such as oranges, lemons, grapefruits, tangerines, limes, mandarins and others contain vitamin C. Other good sources are tomatoes, strawberries, raspberries, peppers, broccoli, asparagus, brussels sprouts, cauliflower, cabbage, peas, rutabagas, cantaloupe, kiwi, papayas, potatoes, paprika and watermelon. Many other fruits and vegetables contain small amounts of vitamin C, too. APPLICATIONS OF Vitamin C: • Vitamin C is used as an anti scorbutic and is used in the prevention and treatment of scurvy. • It is used in the treatment of hay fever, for relief of heat cramps and in the treatment of idiopathic methemoglobinemia. • Vitamin C is used in the manufacture of various anti tussive syrups such as neogadine exlixir, sanvitone, autrin etc. • It is a co enzyme in the synthesis of phenyl alanine and tyrosine in the human body. • Because vitamin C is a biological reducing agent, it is also linked to prevention of degenerative diseases such as cataracts, certain cancers and cardiovascular diseases. • Vitamin C plays a significant role in metabolic synthesis cortical hormones. • Vitamin C is needed for healthy gums, to help protect against infection, and assisting with clearing up infections and is thought to enhance the immune system and help reduce cholesterol levels, high blood pressure and preventing arteriosclerosis. • In food industry, vitamin C has a dual role: it acts as a nutrient as well as a food anti oxidant and product improver. • It protects and strengthens skin tissues and cells against external attacking factors such as oxidation damage resulting from attack of free radical and oxygen-derived, ultra violet radiation, pollutants etc. GLOBAL SCENARIO: The demand for Vitamin C is likely to go up steadily in the coming years, in view of the expected growth of the healthcare facilities in India. World production of synthesized vitamin C is currently estimated at approximately 110,000 tonnes annually. Global demand for vitamin C for the period of 2010 is around 120,000 tonnes, global sales of Vitamin C is over US$1020 million and growth rate in demand for Vitamin C is 3% per annum. Vitamin C represents more than 50% of the total production and sales of vitamins in the global market. China holds around 80% of world production of vitamin C. China plays a monopoly in the production of Vitamin C
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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NEOPENTYL GLYCOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

PRODUCT PROFILE Neopentyl glycol (IUPAC name 2,2 dimethyl-1,3 propanediol) is an organic chemical compound. It is used in the synthesis of polyesters, paints, lubricants, and plasticizers. When used in the manufacture of polyesters, it enhances the stability of the product towards heat, light, and water. Byesterification reaction with fatty or carboxylic acids, synthetic lubricating esters with reduced potential for oxidation or hydrolysis, compared to natural esters, can be produced. Neopentyl glycol is synthesized industrially by the aldol reaction of formaldehyde and isobutyraldehyde. This creates the intermediate hydroxypivaldehyde, which can be converted to neopentyl glycol with either excess formaldehyde or catalytic hydrogenation of the aldehyde group to an alcohol group. Product characteristics Chemical name : 1,3 Propanediol, 2,2-dimethyl CAS Number : 126-30-7 Appearance : white crystalline solid End Point : IDENTIFIERS, PHYSICAL AND CHEMICAL PROPERTIES Molecular Formula : C5H12O2 Molecular Weight : 104.15 Melting Point : 127 ? Boiling Point : 208? Vapour Pressure : 30 mmHg (140?), 760 mmHg (211?) Water Solubility : 190g/100 ml at 20? (65%) Impurities : Neopentyl glycol formic acid ester and neopentyl glycol . . isolactic acid ester Neopentyl Glycol (NPG) is stable solid, and the production volume is 12,000 tonnes. This chemical is stable in neutral, acidic or alkaline solutions, and is classified as not readily biodegradable by the results of the biodegradation test conducted as testing. The chemical is non toxic to fish, daphnids and algae. The chemical showed no genotoxic effects. Estimated dose of low concern (EDCL) was calculated as 0.1 mg/kg/day and 10.0 mg/kg/day for repeated dose toxicity and reproductive toxicity, respectively. In conclusion, although 2,2 dimethyl 1,3 propanediol is persistent and toxicological test showed moderate toxicity, no further testing is needed at present considering its exposure levels. Applications of Neopentyl glycol: Neopentylglycol (NPG), or 2, 2-dimethyl 1, 3 propanediol,is mainly used as a building block in polyester resins for coatings, unsaturated polyesters, lubricants and plasticizers. Neopentyl glycol is used in the manufacture of resins for coatings, especially gel coats and powder coatings. It is also converted to alkyd, polyester and polyurethane resins for water and solvent based coatings, including high solid systems in automotive coatings and in coil coatings. The quaternary structure of neopentyl glycol allows it to provide superior hydrolytic stability, weather ability and a good balance between hardness and flexibility in the following applications: Polyester/alkyd resin coatings Polyesterols Polyester plasticizers Reinforced resins Synthetic lubricants Flame retarding compounds Binders and adhesives Gel coats It is also used as an intermediate for the synthesis of lubricants, plasticizers, adhesives, mortar or cement systems, photographic materials, pharmaceuticals, pesticides, fragrances, fibre lubricants antistatic agents, fabric softeners, vibration dampeners. GLOBAL SCENARIO: Neopentyl Glycol (NPG) is shipped as flake, molten and slurry. It is readily soluble at room temperature in water, alcohols, glycol ethers, ketones and esters. Global demand is around 0.5 million tonnes per annum. There is growing demand for intermediates, particularly those used in coating applications. Powder coatings based on NPG show improved impact and scratch resistance, and high gloss. Synthetic lubricants made from NPG provide good lubricity and reduced corrosivity. Both of these uses will grow. Global demand growth is forecast at 3.1% per year.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ABS RESIN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PRODUCT PROFILE Acrylonitrile butadiene styrene resins (ABS) are the largest-volume engineering thermoplastic resin. It is a copolymer made by polymerizing styrene and acrylonitrile in the presence of polybutadiene. ABS is a bridge between commodity plastics like polystyrene and higher-performance engineering thermoplastics like polycarbonate. ABS resins are composed mainly of styrene and varying amounts of butadiene and acrylonitrile. The styrene base provides rigidity and ease of processability, and acrylonitrile offers chemical resistance and heat stability. The butadiene portion of ABS supplies toughness and impact strength. The composition of ABS resins can vary widely, allowing the production of many different grades, which can thus be tailored for different end-use applications. The electronics industry is the growing outlet for ABS, where it is used for business machines, computers, radios, televisions and telephone handsets. Product characteristics Chemical name : Acrylonitrile butadiene styrene resins Chemical formula : (C8H8)x• (C4H6)y•(C3H3N)z) . Melting point : 105 °C (221 °F) APPLICATIONS OF ABS Resin:- ABS resins are consumed mainly in the appliances and electrical/electronic industries. Large volume applications for ABS resins include appliance parts and automotive/transportation uses. Approximately 60% of the total world consumption of ABS resins was for these two markets. The next-largest end use is in the transportation sector (primarily automobiles). In these markets, ABS competes with specialty thermoplastics such as polycarbonates, as well as with commodity polymers such as polyvinyl chloride and polypropylene resins. ABS resins are frequently used in polymer blends for many differing applications. ABSs light weight and ability to be injection molded and extruded make it useful in manufacturing products such as drain-waste-vent (DWV) pipe systems, musical instruments (recorders, plastic clarinets, and piano movements), golf club heads (due to its good shock absorbance), automotive trim components, automotive bumper bars, enclosures for electrical and electronic assemblies, protective headgear, whitewater canoes, buffer edging for furniture and joinery panels, luggage and protective carrying cases, small kitchen appliances, and toys, including Lego bricks. ABS plastic ground down to an average diameter of less than 1 micrometer is used as the colorant in some tattoo inks. ABS is also commonly used in rapid prototyping extrusion-based 3D printers. Its glass transition temperature makes it a material of choice for rapid prototyping relatively high as to reduce unwanted deformation at slightly elevated temperatures but low enough to be safely attainable with standard extrusion setups. GLOBAL SCENARIO: World consumption of ABS is projected to grow at an average annual rate of about 4.0%, with rates of 5–5.5% in China, India and Oceania; 4.0–4.7% in the Middle East, Central and Eastern Europe, and Africa; and 3.2–3.9% in Indonesia, Mexico, Thailand, Malaysia, and Central and South America. Indian demand of ABS resin in 2010-2011 is estimated around 120,000 tons per annum. Growth rate in demand through 2020 is estimated to be 9% per annum. Global capacity will increase 4% per year through 2012, to 9.8 million tons per annum. The market has diverged into a general purpose sector, where cost and productivity are the most important factors and engineering plastics sector is driving most of the industry's growth.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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BISMALEIMIDE TRIAZINE RESIN (BT RESIN) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE: BT-Epoxy belongs to the group of thermoset resins used in printed circuit boards (PCBs). It is a mixture of epoxy resin, a common raw material for PCBs and BT resins. This is in turn a mixture of Bismaleimide, which as such is also used as a raw material for PCBs and Cyanate Ester. Three cyano groups of the cyanate ester are trimerized to a triazinering structure, hence the T in the name. In presence of a bismaleimide the double bond of the maleimide group can copolymerize with the cyano groups to heterocyclic 6 membered aromatic ring structures with two nitrogen atoms (pyrimidines). The cure reaction occurs at temperatures up to 250 degrees C, and is catalyzed by strongly basic molecules like Dabco (diazabicyclooctane) and 4-DMAP (4 dimethylaminopyridin). Products with very high glass transition temperatures (Tg) up to 300 degrees C - and very low dielectric constant can be obtained. These properties make these materials very attractive for use in PCBs. Product characteristics: BT / Epoxy possess characteristics that make it an excellent selection for larger panel sizes. Advantages such as a high Tg, low coefficient of thermal expansion and excellent electrical insulation in high humidity and at higher temperatures make this to be a good material choice. The enhanced heat resistance of BT resins comes from their ring structure rather than increasing the density of cross links. This means that they have relatively good bond strength and are less brittle than epoxies. It was found that the BT/ Si3N4 composites showed increase in thermal conductivity with Si3N4 weight fraction. The thermal conductivity of the BT/Si3N4 composites was up to 0.94 W/m.K, for a mixture containing 50 wt% of micro Si3N4 fillers in the BT resins matrix, which was about 5 times larger than the pure BT resin. Moreover, the BT/Si3N4 composites had excellent thermal properties. BT resin has become the preferred laminate material for many manufacturers because of its high Tg, low dielectric constant and good insulation properties. Applications of Bismaleimide triazine resin: BT resins having various processing temperature conditions can be formulated, which, after polymerizing and crosslinking, can provide materials with various thermal stability, dielectric constants, and mechanical properties for various applications:- • BT resin is the 'glue' that holds together the glass yarn fibers. • BT resin is used to make substrates that connect chips used in handsets to printed circuit boards, integrated circuits for smart phones, tablet PCs, feature phones, and networking devices. • The proportions in the BT resins are varied to produce different properties: a resin with 10% bismaleimide by weight is used for general purpose printed circuit boards, as it has a similar curing temperature to epoxy resins. • BT is also used to hold the chip dies in place on the packaging substrate material. GLOBAL SCENARIO: BT resin has become the preferred laminate material for many manufacturers because of its high Tg, low dielectric constant and good insulation properties. In fact, BT is now apparently the standard substrate material for BGA's, and is also being used in CSP laminates. Japan accounts for an estimated 90% of worldwide output of the product and MGC alone accounts for 50%. PC Mitsubishi Gas Chemical and Hitachi Chemical, boasting 90% global market share.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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BISPHENOL A - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PRODUCT PROFILE: Bisphenol a (BPA), a synthetic estrogen used to harden polycarbonate plastics and epoxy resin, is the focus of a growing number of research studies and legislative actions. Bisphenol A (BPA) is an organic compound with the chemical formula (CH3)2C(C6H4OH)2. It is a colourless solid that is soluble in organic solvents, but poorly soluble in water. Having two phenol functional groups, it is used to make polycarbonate polymers and epoxy resins, along with other materials used to make plastics. Product characteristics Chemical name : (2,2-bis-(4-hydroxyphenyl)propane, BPA) Appearance : White crystalline powder having a slight phenolic odour. Molecular formula : C15H6O2 Melting Point (°C): 150-159 Boiling Point (°C): 220 (at 4 mm Hg) Flash Point (°C): 227 Specific Gravity: 1.195 (25/25°C) It is obtained by condensation of phenol with acetone in the presence of a strongly acidic ion exchange resin, in the gel form, as a catalyst. Bisphenol A is a moderately water-soluble compound (300 mg L 1 at room temperature) and it dissociates in an alkaline environment (pKa 9.9–11.3). Bisphenol A is a solid which melts only at temperatures considerably above the boiling point of water, i.e. at approximately 311°Fahrenheit or 155°Centigrade. Bisphenol A has low vapor pressure at ambient temperature conditions. Bisphenol A has a water solubility of 120 to 300 milligrams per liter and a greater solubility at alkaline pH values. Applications of Bisphenol A: Bisphenol A (BPA) is a chemical that is mainly used in combination with other chemicals to manufacture plastics and resins. Bisphenol A is the main ingredient used for production of polycarbonate, epoxy, unsaturated polyester, and polysulfone resins. Some of the applications are: • Bisphenol A is used in polycarbonate, a high performance transparent, rigid plastic. • Residues of BPA are also present in epoxy resins used to make protective coatings and linings for food and beverage cans and vats. • Bisphenol A can migrate in small amounts into food and beverages stored in materials containing the substance. • Bisphenol A is used primarily to make plastics, and products using bisphenol A-based plastics have been in commercial use • Bisphenol A is also a precursor to the flame retardant tetrabromobisphenol A, and formerly was used as a fungicide • Bisphenol A is a preferred color developer in carbonless copy paper and thermal paper, with the most common public exposure coming from some thermal point of sale receipt paper • BPA based products are also used in foundry castings and for lining water pipes • Some polymers used in dental treatment contain Bisphenol A • Bisphenol a (BPA), a synthetic estrogen used to harden polycarbonate plastics and epoxy resin GLOBAL SCENARIO: Bisphenol A (BPA), phenolic resins and caprolactam were the leading end use segments for phenol in 2010, with 2,761,915 tons, 2,181,698 tons and 1,001,903 tons of demand, respectively, Together they accounted for more than 70% of global phenol demand. In terms of the end uses of phenol, a similar trend is expected to continue throughout the forecast period till 2020.The growth in demand for Bisphenol A in India would be in tune with the growth of the epoxy resin industry. Growth rate in demand for Bisphenol A through 2016 is estimated around 9 % per annum.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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