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Best Business Opportunities in Togo, Africa- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship

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DISPOSABLE PLASTIC SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A plastic syringe is a cylindrical tool used for many purposes, from medicine to mechanics, to arts, crafts and refilling inkjet printer cartridges. Disposable plastic syringes are a great innovation in the field of medical equipment. Disposable needle is widely used by doctors for injection purpose with the help of syringes. A disposable plastic syringe is one of the fastest ways to administer life saving drugs and vaccinations to a patient. The major advantage of using disposable syringes is that no infection is transmitted since the injection is disposed off immediately after use. With the increase in population in our country, requirement of medicine and injections have increased too many folds. A disposable syringe made of plastics, for medical purposes, consisting of a piston provided with a plunger shaft and a barrel provided at the bottom with a tapered chuck for the attachment of a cannula needle, in which the plunger shaft is guided in the barrel at a distance from the barrel wall, and the piston is releasable attached to the plunger shaft. These syringes typically come with measurements clearly marked (such as 1ml, 2ml, 5ml etc) to make sure the patient receives the proper dosage. The hypodermic needles are normally made from a stainless-steel tube through a process known as tube drawing where the tube is drawn through progressively smaller dies to make the needle. The end is bevelled to create a sharp pointed tip letting the needle easily penetrate the skin. The diameter of the needle is indicated by the needle gauge. Various needle lengths are available for any given gauge. Disposable needles are embedded in a plastic or aluminium hub that attaches to the syringe barrel by means of a press-fit or twist-on fitting. These are sometimes referred to as Luer Lock connectionsThe main machinery used for the production of disposable syringes are Injection moulding machine, injection moulds, assembling devices, foil welding machines to name a few. Plastics remain at the forefront of medical innovations. The Indian market is expanding in all directions as a result of better affordability, greater health consciousness and expanding medical service institutions. With a population of 1.15 billion, India will need to at least 2 million beds in the next 10 years in order to attain a modest target of 2 per 1000 of population. With a total healthcare value of USD 400 billion, the potential for Medicare equipment is, indeed large. The healthcare sector is one of the most challenging and fastest growing sectors in India. Revenues from the healthcare sector account for 5.2 per cent of the GDP, making it the third largest growth segment in India. According to McKinsey & Co. a leading industrial and management consulting organization, the Indian healthcare sector, including pharmaceutical, diagnostics and hospital services, is expected to more than double its revenues to Rs 2000 billion by 2010. Expenditure on healthcare services, including diagnostics, hospital occupancy and outpatient consulting, the largest component of this spend is expected to grow more than 125% to Rs 1560 billion by 2012 from Rs 690 billion now. The disposable syringes market has now self-destructing or auto-disable (AD) syringe as a safe bet against re-use and spread of HIV, hepatitis and other infections. The national immunization policy has adopted the non-reusable, self-breaking syringes, though many States are yet to follow suit for the curative injections. With the development of pharmaceutical industries the use of syringes and disposable needles will also develop. About 70% pharmaceutical industries are in small-scale sector. Disposable syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper. Besides growing market in our own country there is great potential for the export to nearby countries. Apart from the electronic instruments and major equipment, substantial progress has been registered in the area of a number of medical accessories and consumables. These include disposables - syringes, blood bags, cannulae, IV fluid sets, gloves. In most of these items, while the demand is increasing fast, India is becoming increasingly self-sufficient. Fairly large quantities are also exported. The market for non-premium equipments, appliances and disposables is, however, dominated by the domestic manufacturers, while foreign suppliers and Indian companies with foreign alliances dominate the high-end hi-tech medical equipment and appliances. Among the leading providers of advanced products are Siemens, GE, Philips Medical Systems, Toshiba, Hitachi and Boston Scientific. There is a large untapped potential in this sector. Nonetheless, it is crystal clear that with the fast commercialization process of the sector and upgradation of medical facilities, the potential is sky high.
Plant capacity: 22500000 Nos. 5 Ml Size/Annum, 22500000 Nos. 10 Ml Size/AnnumPlant & machinery: 636 Lakhs
Working capital: -T.C.I: Cost of Project : 837 Lakhs
Return: 46.00%Break even: 42.00%
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PRECIPITATED SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85%–92% amorphous silica. About more 20 million tones of RHA are produced annually in India. Generally rice husk is not used as cattle feed since its cellulose & other sugar contents are low. So the RHA produced is a great environment threat causing damage to the land & the surrounding area in which it is dumped. Lots of ways are being through off for disposing them by making commercial use of this RHA. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x-ray diffraction. Early interest in amorphous silica was purely academic. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete, high performance concrete, ceramic glaze, water proofing chemicals, roofing shingles, insulator, specialty paints, flame retardants, carrier for pesticides, insecticides & bio fertilizers etc. Precipitated silica is also used as filler for paper & rubber, as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small-scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small-scale manufacturers to venture into this field. There is a very good scope in this sector. Few Indian Major Players are as under: Gujrat Multi Gas Base Chemicals Private Limited Gujarat Multi Gas Base Chemicals Private Limited, Mumbai Manswill Chemicals Private Limited Wellink Chemical Industrial Company Limited, Nanping Insilco Limited Famous Minerals and Chemicals Private Limited Gujarat Silicon Pvt. Ltd.
Plant capacity: 600 MT/AnnumPlant & machinery: 53 Lakhs
Working capital: -T.C.I: 273 Lakhs
Return: 43.00%Break even: 47.00%
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COTTON SEED DELINTING, DEHULLING AND OIL EXTRACTION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Cotton plant is cultivated mainly for fibre and its seed are a rich source of protein and edible oil. Cottonseed oil has many applications varying from medicinal to technical purposes. The other uses are for cosmetic creams, glycerol, lubricants, soap stocks, etc. The oil cake can be used as animal feed, filler for plastics & fertilizer ingredient. India is one of the largest producer of oil seeds and oil bearing materials and both edible and non-edible oil in the world. Cottonseed oil is cooking oil extracted from the seeds of cotton plant of various species, mainly Gossypium hirsutum and Gossypium herbaceum. Cotton grown for oil extraction is one of the big four genetically modified crops grown around the world, next to soy, corn, and rapeseed (canola). The cottonseed has a similar structure to other oilseeds such as sunflower seed, having an oil bearing kernel surrounded by a hard outer hull; in processing, the oil is extracted from the kernel. Cottonseed oil is used for salad oil, mayonnaise, salad dressing, and similar products because of its flavor stability. The cottonseed oil undergoes intensive treatment after extraction to reduce the level of gossypol found in untreated cottonseed oil, the consumption of which may produce undesirable side-effects. Its fatty acid profile generally consists of 70% unsaturated fatty acids including 18% monounsaturated (oleic), 52% polyunsaturated (linoleic) and 26% saturated (primarily palmitic and stearic). Cottonseed oil is described by scientists as being "naturally hydrogenated" because the saturated fatty acids it contains are the natural oleic, palmitic, and stearic acids. These fatty acids make it stable frying oil without the need for additional processing or the formation of trans fatty acids. Cotton seed oil is not required to be as fully hydrogenated for many purposes as some of the more polyunsaturated oils. On partial hydrogenation, the amounts of monounsaturated fatty acids actually increase. When hydrogenated to a typical iodine value of about 80, for example, its fatty acid profile shifts to 50% monounsaturated, 21% polyunsaturated, and 29% saturated, which are all well within current diet/health guidelines. Cottonseed oil resists rancidity and therefore offers a longer shelf life for food products in which it is an ingredient. Refined cottonseed oil, which contains practically no gossypol, is pale yellow in colour and can be used directly as a cooking medium. Among the agro-based industries, oil seeds crushing and vanaspati, industry forms a major group employing 0.5 million persons. Cottonseed crushing industry has made continuous progress in the country. The growing shortage of other edible oils in the country during the sixties and seventies gave a greater impetus to increased use of cottonseed for oil extraction. Special mention may be made of the incentives given by Government by way of (i) excise rebate on cottonseed oil used for vanaspati manufacture, (ii) specifying that a minimum level of cottonseed oil should be used in vanaspati manufacture, and (iii) subsidy for export of cottonseed meal after extraction of oil. The All-India Cottonseed Crushers' Association, formed in 1959, has also played a major role in increasing utilization of cottonseed oil. There is an ample space and very good scope for cottonseed oil. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Akash Agro Inds. Ltd. Ankur Protein Inds. Ltd. Arjuna Cotton & Spinning Mills Ltd. Bhakra Industries Ltd. Birla Agro Pvt. Ltd. Birla Cotsyn (India) Ltd. Coromandel Agro Products & Oils Ltd. G S Oils Ltd. Gujarat Ambuja Proteins Ltd. Kedia Overseas Ltd. Morinda Overseas Inds. Ltd. Morvi Vegetable Products Ltd. P H Sales & Services Ltd. Raghunath Cotton & Oil Products Ltd. Ramdeo Oil Inds. Ltd. Rom Industries Ltd. Shri Sainath Proteins Ltd. Siddaganga Oil Extractions Pvt. Ltd. Sona Oil & Chemical Inds. Ltd. Thapar Agro Mills Ltd. Tirupati Industries (India) Ltd. Vimal Oil & Foods Ltd.
Plant capacity: 8100 MT Cotton Seed Oil/Annum,21150 MT Cotton Seed Cake/Annum,6750 MT Cotton Seed Lints/AnnumPlant & machinery: 483 Lakhs
Working capital: -T.C.I: Cost of Project : 978 Lakhs
Return: 45.00%Break even: 60.00%
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PACKAGED DRINKING WATER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now a days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation especially in the urban areas is getting accustomed to bottled water paying handsome prices. PET is the most extensively recycled plastic of the present time. Bottled water is available in differently sized packaging from 200 ml (popular on flights) to 500 ml (a huge hit among the youth) to 1 liter and 2 liter. Despite the large number of small producers, this industry is dominated by the big players Parle, Bisleri, Coca-cola, Pepsico, Parle Agro, Mohan Meakins, SKN Breweries bottled water in the country when it introduced Bisleri in India 25 years ago. Apart from domestic and commercial use of packaged water, the Indian Railways is a huge potential market. According to officials at Cheerio, the railway ordered 10,000 cases (of 12 bottles each) a day. In coming years the demand of packaged drinking water will be increased very rapidly, so there is a huge scope for new entrepreneurs to venture into this project. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the Rs 7000 million per year market is estimated to overtake the soft drinks market soon. Multinationals, Coca-Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 180 brands in the unorganized sector. The small players account for nearly 19% of the total market. The government decided towards end of the year 2000 to bring about stringent guidelines for packaged water. All companies were made to sell their products only under the BIS (Bureau of Indian Standards) certification mark. The BIS certification was made mandatory for the segment from April 1, 2001. The bottled water is to be classified as "food" and has been brought under the Prevention of Food Adulteration Act. They would have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. There is a good scope and good market potential for new entrepreneurs to venture into this field. Few Indian Major Players are as under: Atco Corporation Ltd. Bikaji Marketing Ltd. Bio Green Inds. Ltd. Bisleri International Pvt. Ltd. Dharampal Satyapal Ltd. Golden Anchor Pvt. Ltd. Keventer Agro Ltd. Manchanda International Ltd. Mohan Meakin Ltd. Mount Everest Mineral Water Ltd. N E P C Agro Foods Ltd. Nuway Organic Naturals India Ltd. Orient Beverages Ltd. Parle International Pvt. Ltd. Pepsico India Holdings Pvt. Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Sparkle Foods Ltd. Sri Sarvaraya Sugars Ltd. Surat Beverages Ltd. Vijay Shanthi Builders Ltd.
Plant capacity: 3000000 Bottles/AnnumPlant & machinery: 39 Lakhs
Working capital: -T.C.I: Cost of Project : 108 Lakhs
Return: 41.00%Break even: 52.00%
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FURFURAL FROM BAGASSE & CORNCOBS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of small rings formed from short five member chains, that constitute a class of complex carbohydrates, present in cellulose of many woody plants such as corn cobs, sugar cane bagasse, rice and oat hulls etc. Furfural is a clear, colorless motile liquid with a characteristic ‘almond benzaldehyde’ odor. Any material containing pentosans can be used for the production of furfural. Technically furfural is produced by acid hydrolysis of the pentosan contained in woody biomass. Furfural is the only organic compound derived from biomass that can replace the crude oil based organics used in industry. Furfural is used as a solvent in petrochemical refining to extract dienes from other hydrocarbons. Furfural, as well as its derivative furfuryl alcohol, can be used together with phenol, acetone, or urea to make solid resins. Furfural can be used for the production of lubricants; specialist adhesives and plastics; and nylons. It is the starting material for cycling shorts and many more. The demand for furfural and furfuryl alcohol in the international market will maintain stable growth for the next few years. Due to problems in environmental impact and cost, the output of furfural in advanced countries such as the United States and European countries will decline further owing to the relatively low production cost of furfuryl alcohol in India. Expanded production of downstream products can remarkably increase the added value of India’s furfural and furfuryl alcohol industrial chain. The production of THF (tetrahydrofuran) and PTMEG (polytetramethylene ether glycol) using furfural as raw material is an important way to increase the added value and is worth great attention from furfural producers. Production of furfural and furfuryl alcohol is projected to increase at an average annual rate of 5% provided no shortage of raw material (corncobs) is experienced. China is the only major region where increased furfural production is expected in the next five years. There is a good scope to venture into this field for new entrepreneurs.
Plant capacity: 1200 MT/AnnumPlant & machinery: 119 Lakhs
Working capital: -T.C.I: Cost of Project : 411 Lakhs
Return: 41.00%Break even: 55.00%
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PACKAGED DRINKING WATER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now a days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation especially in the urban areas is getting accustomed to bottled water paying handsome prices. PET is the most extensively recycled plastic of the present time. Bottled water is available in differently sized packaging from 200 ml (popular on flights) to 500 ml (a huge hit among the youth) to 1 liter and 2 liter. Despite the large number of small producers, this industry is dominated by the big players Parle, Bisleri, Coca-cola, Pepsico, Parle Agro, Mohan Meakins, SKN Breweries bottled water in the country when it introduced besleri in India 25 years ago. Apart from domestic and commercial use of packaged water, the Indian Railways is a huge potential market. According to officials at cherio, the railway ordered 10,000 cases (of 12 bottles each) a day. In coming years the demand of packaged drinking water will be increased very rapidly, so there is a huge scope for new entrepreneurs to venture into this project. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the Rs 7000 million per year market is estimated to overtake the soft drinks market soon. Multinationals, Coca Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 180 brands in the unorganized sector. The small players account for nearly 19% of the total market. The government decided towards end of the year 2000 to bring about stringent guidelines for packaged water. All companies were made to sell their products only under the BIS (Bureau of Industrial Standards) certification mark. The BIS certification was made mandatory for the segment from April 1, 2001. The bottled water is to be classified as food and has been brought under the Prevention of Food Adulteration Act. They would have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. Leading Brands Bailley, Bisleri, Peppy Minerelli, Trupthi, Kristal, Oasis, Yes, Penguin, Golden Eagle, Stream, Kingfisher, Jaldhara, Pondicherry, Himalayan, Golden Valley Stream, Evion, Aquafina, Perrier, Kinley, Pure Life, Ferra, Relle. Few Indian Major Players are as under: Bikaji Marketing Ltd. Bisil Plast Ltd. Bisleri (India) Pvt. Ltd. Haldiram Marketing Pvt. Ltd. Keventer Agro Ltd. Kothari Products Ltd. Mohan Meakin Ltd. Mount Everest Mineral Water Ltd. N E P C Agro Foods Ltd. Orient Beverages Ltd. Parle International Pvt. Ltd. Pepsico India Holdings Pvt. Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. S & S Industries & Enterprises Ltd. Southern Agrifurane Inds. Ltd. Sparkle Foods Ltd. Sri Sarvaraya Sugars Ltd. Surat Beverages Ltd. New capacity creation can be thought of for packaged drinking water as there is ample space for new entrepreneurs to venture into this field. Cost Estimation: Capacity : 12000000 Ltrs/Annum Packed in Pouches 250 ml size 18000 Ltrs/Day and Packed in Jars 20 Ltrs Size 22000 Ltrs./Day
Plant capacity: -Plant & machinery: 25 Lakhs
Working capital: -T.C.I: 100 Lakhs
Return: 44.00%Break even: 54.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement industry forms a vital part of infrastructure development since no modern construction activity can take place without the use of cement in one form or another. The term cement is used to designate many different kinds of substances that are used as binders. Cement used in construction is characterised as hydraulic or non-hydraulic. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. India is the second-largest producer of cement in the world after China with industry capacity of approximately 160 MT in 2006. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52 to 55% of the installed cement capacity of India, as against 40 to 42% in FY00. The M&A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. Indian cement sales rose 4.82% for FY11, its slowest pace in more than a decade, on poor demand. According to a report from the Business Standard, manufacturers have failed to match their expectation of 9 to 10 per cent growth in financial year 2010 to 2011, and are the first time since the industry entered its boom time during mid 2005 that cement makers’ high trajectory growth slipped to almost half of what experts had anticipated. The industry blames the slide on persistent poor demand for the building commodity throughout the year. After the Commonwealth Games held in Delhi last October, demand worsened, pulling down production and sales on a year on year basis in subsequent months, the report said. Cement demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man made products are in use. According to a study by ASSOCHAM, the burgeoning Indian construction industry will rise in the coming years. A large and growing middle class population of more than 300 million people, a changing life style, better cost of living etc is growth drivers for this sector. The cement industry has witnessed substantial reorganization of capacities during the last couple of years. Some examples of the consolidation witnessed during the recent past include: Gujarat Ambuja taking a stake of 14% in ACC; Gujarat Ambuja taking over DLF Cements and Modi Cement; India Cement taking over Raasi Cement and Sri Vishnu Cement; Grasims acquisition of the cement business of L&T; Indian Rayons cement division merging with Grasim; Grasim taking over Sri Digvijay Cements; L&T taking over Narmada Cements; ACC taking over IDCOL. There is a very good scope and market potential of cement right now. New entrepreneurs should venture into this field.
Plant capacity: 1800000 Nos. Cement Bags (50 Kg. each)Plant & machinery: 1296 Lakhs
Working capital: -T.C.I: Cost of Project : 1750 Lakhs
Return: 42.00%Break even: 47.00%
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PRECIPITATED SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85% to92% amorphous silica. About more than 20 million tons of RHA are produced annually in India. Generally rice husk is not used as cattle feed since its cellulose & other sugar contents are low. So the RHA produced is a great environment threat causing damage to the land & the surrounding area in which it is dumped. Lots of ways are being through off for disposing them by making commercial use of this RHA. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x ray diffraction. Early interest in amorphous silica was purely academic. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete, high performance concrete, ceramic glaze, water proofing chemicals, roofing shingles, insulator, specialty paints, flame retardants, carrier for pesticides, insecticides & bio fertilizers etc. Precipitated silica is also used as filler for paper & rubber, as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small scale manufacturers to venture into this field. There is a very good scope in this sector. Few Indian Major Players are as under: Gujrat Multi Gas Base Chemicals Private Limited Gujarat Multi Gas Base Chemicals Private Limited, Mumbai Manswill Chemicals Private Limited Wellink Chemical Industrial Company Limited, Nanping Insilco Limited Famous Minerals and Chemicals Private Limited Gujarat Silicon Pvt. Ltd.
Plant capacity: 4500 MT/AnnumPlant & machinery: 816 Lakhs
Working capital: -T.C.I: 1820 Lakhs
Return: 37.00%Break even: 40.00%
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FLY ASH BRICKS FROM LIMESTONE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fly Ash bricks are alternative to burnt clay bricks in the construction sector in India. Fly ash bricks are an environment friendly cost saving building product. These fly ash bricks are three times stronger than conventional bricks with consistent strength. This is proving to be a revolutionary invention that produces bricks without the sintering process and consequently no greenhouse gases are emitted. The ultimate product is none other than FaL G Brick which is well qualified as emission abating project to receive the benefits of carbon credits. India produces about 70 million tons of coal ash per year from burning about 200 million tons of coal per year for electric power generation. Coal ash management poses a serious environmental problem for India and requires a mission-mode approach. Currently, about one acre per MW of land is needed for ash disposal. The Ministry of Power, Govt. of India estimates 1800 million tons of coal use every year and 600 million tons of fly ash generated by 2031 to 2032. The country consumes about 180 billion tonnes bricks, exhausting approximately 340 billion tonnes of clay every year and about 5000 acres of top soil land is made unfertile for a long period. The Government is seriously concerned over soil erosion for production of massive quantities of bricks, in the background of enormous housing needs. Ministry of Environment & Forest (MoEF) Had issued a Gazette Notification on 14th Sep 1999, Stipulating that no person shall be permitted to manufacture clay bricks or tiles or blocks for use in construction activity without at least 25% of ash (fly ash, bottom ash, or pond ash on weight to weight basis), within a radius of 50 Km from coal or lignite based thermal power plants in India. Ministry of Environment & Forest had amended the Gazette Notification on 27 Aug 2003 making it compulsory to use fly ash for manufacturing building material by increasing the radius from 50 Km to 100 Km. Fly ash bricks are nowadays mostly used for construction and gaining its popularity over builders and engineers because of its high strength, uniformity and less consumption of mortar plastering. Above to this it is eco friendly bricks which saves environmental damage caused by burnt clay bricks and saves top agricultural soil which was the main raw material in the burnt clay bricks. Further ahead, by 2025-26 the number of middle class households in India is likely to more than double from the 2015 to 16 levels to 113.8 million households or 547 million individuals, indicative of increased household formation rate, and consequently increase demand for housing, thus providing a great market opportunity for new entrepreneurs according to NCAER. The demand is perceived to be higher for fly ash bricks & blocks than traditional bricks or blocks. The increased demand can be met by increased production levels of existing units or by setting up large scale manufacturing units. Fly ash utilization has great potential to lower green house gas emissions. Hence there is a bright market potential for fly ash bricks. New entrepreneurs should venture into this field.
Plant capacity: 12000000 Nos./AnnumPlant & machinery: 80 Lakhs
Working capital: -T.C.I: 409 Lakhs
Return: 43.00%Break even: 40.00%
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TYRES AND TUBES FOR BICYCLE AND RICKSHAW - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Tyres and Tubes are the backbone of the bicycle and rickshaw. Bicycle and rickshaw continues to be the principal mode of transport for the low and middle income families. This is because the bicycle is both environment and people friendly. India is largest producer of bicycle next to only china. The future of the bicycle industry is bright. However, for survival the companies have to successfully restructure and modernize to achieve global competitiveness in terms of quality, cost and distribution system. The tyre & tube industry is a major consumer of the domestic rubber production. Cycle rickshaw is a local means of finance and also known as pedicarb, cycle or rickshaw in different parts of the world. Cycle rickshaws are human powered i.e. pulled by a person by foot. There is very good domestic as well as export demand of bicycle and rickshaw tyres and tubes. The entrepreneurs venture in to this project will be successful. Few Indian Major Players are as under: Govind Rubber Ltd. Krypton Industries Ltd. Pavan Tyres Ltd. Poddar Tyres Ltd. Ralson (India) Ltd. Ralson Industries Ltd.
Plant capacity: 300000 Nos. Tyres & 300000 Nos. TubesPlant & machinery: 158 Lakhs
Working capital: -T.C.I: Cost of Project : 351 Lakhs
Return: 42.00%Break even: 53.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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