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Best Business Opportunities in Sikkim - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Sikkim is an Indian state situated in the Himalayas and is known to be landlocked. It is the least populous state in the country and the second smallest in area after Goa. In the past few years, the Sikkim Government has tried its level best to promote tourism in the state and has been successful in its task as well. The world's third highest mountain, Mt. Kanchenjunga, dominates this tiny Himalayan State with its beauty and majesty. The State is one of the 18 biodiversity hotspots in the world. It includes nearly one third of the total species of angiosperm found in the country; around 4,000 species of flowering plants; 300 species of ferns and allies; 144 species of mammals; 500 to 600 species of birds and so on. Rare Blue Sheep, Tibetan Mastiff, Yaks and Red Pandas are also found here. Such natural beauty along with ideal climatic condition of the State augurs well for the tourism industry. The green image of the State has made it an attractive investment destination.

It is a popular tourist destination owing to its culture, scenery and biodiversity. Kanchenjunga the world’s 3rd highest peak is the state’s highest point. The state’s economy is largely agrarian based on the terraced farming of rice, it also produces more cardamom than any other Indian state and is home to the largest cultivated area of cardamom. It lacks a large scale industrial base, brewing, distilling, tanning and watch making are the main industries. Noodle based dishes such as thukpa and chowmein are common, it is also the 3rd highest per capita alcoholism rate amongst all Indian states.

In Sikkim, agriculture is the main occupation of the inhabitants. Agriculture in Sikkim seems to be the basis of the socio-cultural pattern of the territory.

Sikkim is blessed by a fertile land that largely supports agriculture. The topography and the climatic condition of Sikkim is favorable for agriculture at Sikkim. Therefore, Sikkim witnesses a high yield every year. Among the chief crops grown in Sikkim are:

Wheat

Paddy

Maize

Barley

Buck wheat

Cardamom

Potatoes

Tea, etc.

It is noteworthy that Sikkim produces the highest amount of Cardamom in India. Sikkim is also known for housing the largest area of Cardamom field within the territory. Cardamom is among the two cash crops of Sikkim, besides potato. Sikkim is known for producing a special variety of tea that is known for its taste and quality throughout the world. One might come across a number of tea estates in Sikkim that form an integral part of Sikkim agriculture.

The important mineral resources of the state are copper-lead-zinc and silver reported in Bhotang, Rangpo and Dikchu in East Sikkim district. Occurrences of other minerals like dolomite, quartzite and steatite are reported in West Sikkim district. Limestone in North Sikkim district and Marble in East Sikkim and North Sikkim districts.

·         Bamboo and Cane Craft are deep rooted in traditional culture of the state.

·         Producer of Carpets of varied designs and high quality.

·         Handloom Products are famous for their beauty and intricate design.

·         Apparel and Garment making Unit at Barfok.

·         Carpet weaving at Makha.

·         Candle making at Namchi.

The above mentioned points proves that Northeast India has the potential to produce the country’s finest silk products, the same of which can be exported outside the country, elevating the economic standard and status of the Northeastern states besides putting Northeast in the cultural map of the world.

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GOOD FUTURE PROSPECTS FOR POTATO POWDER/FLAKES PROJECT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

India is one of the leading potatoes producing country. Potatoes produced in states are suitable for value added processing like manufacturing of potato powder and flakes. Potato powder/flakes have wide application in the processed and snack food industries, it can be used in any recipe which requires mashed potatoes. Potato flour is used in bread, pancake and waffle recipes or as a thickener for smoother sauces, gravies and soups. Also used in fabricated potato chips, extruded snacks, snack pellets, battered breaded products etc. Also used in gluten-free and allergy cooking. Potato powder is increasingly being used in a variety of food preparations like snack foods (mc Donald, Pringle, Haldiram namkeens etc.), soups, ready to eat vegetable curries and other dishes as a thickening agent and stir fries. It has strong potato flavor. It can be a binding material for preparing kheer, tikki, chops, pakoda, cutlets, stuffed paratha, kofta and other products. Its use at present is mainly in hotels, restaurants, but acceptance in household is growing due to its inclusion in items like ready to cook soups, dal, curries, etc. It gives added flavors to curries. It can be used in gulab jamun, puri and paratha. India is one of the largest producers of potato and ranks third contributing around 7.5% to the world’s production. Potato is probably the most popular food item in the Indian diet and is a highly nutritive food. India's potato production has seen a phenomenal increase since the 1950s, mainly due to strong demand from the processing industry and remunerative returns. According to the Central Potato Research Institute (CPRI), the area under potato rose by almost 547% since the 50s, while yield rose by 267% and overall output jumped by 146%. In 2008-09, potato production (which is a winter crop) was around 28 million tonne as against 25 million tonne achieved last year. India' potato output is likely to rise by 5.1 percent to a record 32.7 million tonnes in 2009/10. The potato powder is supplied in bulk to the manufacturers of the various snack food items and restaurants/ hotels. The major demand is in cities like Mumbai, Delhi, Chennai, Nagpur, etc. The demand is much more than the supply at present and is likely to grow with the increasing popularity of the snack foods and other items where potato powder is used as input. It has good export potential also, and European countries are largest consumer of potato flour. Market and growth drivers The overall size of the snack food market is estimated at Rs 45 to Rs 50 billion. The market is reported to be growing at 7 to 8 % annually. Potato chips are estimated to constitute nearly 85% of India’s total salty snack food market of about Rs 2,500 crore. In the Rs 19 billion branded (organized) snacks market, constituting over 40% of the market by value, Frito-Lay is estimated to command a market share of 45%, followed by Haldiram at 27% and ITC at 16%. The branded snacks market accounted for 16% by value and 12% by volume sales in 2007. According to a projection by Euromonitor International, the branded snacks market would reach a value of Rs 35 billion by 2012. The organized snacks category is sub-divided into the traditional segment (bhujia, chanachur and the like), Western segment (potato chips, cheese balls etc.) And the newly established finger snacks segment, which is an adaptation of traditional offerings in the western format. Growth Drivers: - Increasing consumption of ready to cook and ready to eat food products. Increasing consumption of fast food such as French fries and other potato based snacks items in all classes of people is boosting the market for potato flakes and powder. - Changing societal trends, increasing nuclear families, aging population and people looking for more convenient snacking and pleasure food with less indulgence. - Indian snack food industry is one of the largest snack markets in the world and is presently estimated at Rs.1530 crores and is expected to grow at 10%. Potato powder and flakes contribute around 20 to 25% of this market. The leading brands in the market are Lays, Bennie’s, Uncle Chips, Ruffles, Bingos and others. Looking to the estimated demand of nearly 50 million tonne of potato by 2020, for a nearly 1.3 million population, the production and productivity will keep rising. According to a study by McKinney & Co, the Indian food market will grow two fold by 2025 with the rapidly growing Indian economy and improving lifestyles of Indians contributing in a big way to this growth. The market size for the food consumption category in India is expected to grow from US$ 155 billion in 2005 to US$ 344 billion in 2025 at a compound annual growth rate of 4.1 per cent according to market survey. With a growing population and rising per capita income with different lifestyles consumers are willing to pay a premium for both value-added private and branded products, creating immense opportunities for manufacturers and retailers in this sector.
Plant capacity: -Plant & machinery: -
Working capital: --T.C.I: -
Return: 1.00%Break even: N/A
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TISSUE CULTURE LABORATORY (for Production of Potato Seeds)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Potato is probably the most popular food item in the Indian diet and India is one of the largest producers of potato. It is grown all over the country with Uttar Pradesh growing the maximum quantity. Looking to the estimated demand of nearly 50 million tonne of potato by 2020, for a nearly 1.3 million population, the production and productivity will keep rising. Potato requires incessant efforts to meet the ever increasing demand of the growing population of the country. In all the potato growing regions the availability of high quality clean seed tuber has been the most limiting factor owing to the conventional clonal propagation that favors disease build-up that drastically reduces yield. Seed alone accounts for 40-50% of the total cost of the cultivation, hence quality seed is a vital input for obtaining high yields. In recent years biotechnology has opened up new frontiers in crop improvement and tissue culture is one of such techniques which have been successfully employed for micropropagation of elite virus free plant material. The potato, mainly due to its amenability for micropropagation has moved it from test tubes to field. Availability of quality planting material/seed of potato is a major constraint now days. Central Potato Research Institute, Shimla (CPRI) has been producing seeds. A few private companies are also engaged in potato seed production through biotechnological methods but this quantity is not sufficient to meet the growing demand. Moreover, due to demand driven market of seeds the farmers are often burdened with higher price. It is estimated that the country requires 0.8 million (8 lakh) tonnes of potato seed every year to produce targeted 7.08 million (70, 80,000) tonnes of potato as envisaged by the DAE for this year. In order to reduce the demand –supply gap, micropagation by shoot culture technique is used for the mass propagation of potato. This method is used as a control approach to viral and bacterial diseases which are commonly spread through propagative materials. Micropropagated plants are observed to establish more quickly, grow more vigorously and are taller, have a shorter and more uniform production cycle, and produce higher yields than conventional propagules. Tissue culture (TC) is the cultivation of plant cells, tissues, or organs on specially formulated nutrient media. Under the right conditions, an entire plant can be regenerated from a single cell. Plant tissue culture is a technique that has been around for more than 30 years. Throughout the world, thousands of laboratories apply plant tissue-culture technology to crops, ornamental plants and endangered plant species. In the late 1970's, the technology for large scale tissue culture was refined for potato production. Today, almost all seed potato production systems incorporate this technology in some way. The produce from fields ultimately translates into high volumes of quality seed potatoes at competitive prices. Tissue culture is seen as an important technology for developing countries for the production of disease-free, high quality planting material and the rapid production of many uniform plants. Tissue culture technology will make it possible for farmers to have access to the following such as large quantities of superior clean planting materials that are early maturing and higher annual yield per unit of land (20-30 tons per hectare against 5-10 tons) previously realized with conventional material. A standard tissue culture laboratory should have the provision and facilities for washing and storage of glassware; preparation of sterilized nutrient media and its storage; aseptic conditions for preparation and inoculation of plant material and maintenance of culture under controlled conditions. The cost involved to establish a tissue culture laboratory is so high that it restricts investments by an entrepreneur. Therefore, a new infrastructure setup can get support from the Govt. under the scheme “assistance under National Horticulture Mission, setting up new tissue culture unit” which extends financial support under different heads. There is a good scope and opportunity for new entrepreneurs to venture into this field.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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WHEAT FLOUR MILL (ATTA, MAIDA & SUJI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suzi, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products. Separating the wheat grain into its constituents (bran, germ and endosperm) Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consist of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breakrolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. Flour is classified according to the amount of grain included in the final product. Grain processing systems are generally based on the separation of the following components of the grain: Bran is the hard, brownish outer protective skin of the grain (varies from 6% in corn to 16% in wheat). Bran layers include the cuticle, mesocarp, cross layer, tube cells and testa. The bran layers are a concentrated source of dietary fibre. Endosperm is the inner part of the grain (varies from 60% in rice, barley and oats to 80% of the grain in wheat). It provides the growing plant with food. The main nutrients in the endosperm are protein and carbohydrate. Aleurone consists of one or more layers of cells between the bran and the endosperm (8-10% of total grain). The number of layers varies from 1 cell thick in wheat, rye, oats and maize to up to 3 cells thick in barley and rice. The aleurone layer is a concentrated source of vitamins, minerals and other nutrients. Germ is the part of the seed that becomes a new plant if the seed is sown (varies from 12% in maize and 10% in sorghum to as low as 2% or 3% in other grains). It consists of the embryo and the scutellum. Most of the grain kernel's fat and vitamin E content is found in the germ. The RFM industry is basically in agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, sooji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. Few Indian Major Players are as under: Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Bambino Agro Inds. Ltd. Bannari Amman Flour Mill Ltd. Calcutta Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. D F M Foods Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Govind Mills Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Hyderabad Roller Flour Mills Co. Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Koodal Industries Ltd. Modern Flour Mills Ltd. Naga Ltd. Naga Overseas Pvt. Ltd. Nath Roller Flour Mills Pvt. Ltd. Okara Flour & General Mills Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Poona Roller Flour Mills Ltd. Prahlad Flour Mills Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Sakthi Murugan Roller Flour Mills Ltd. Shakti Bhog Foods Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Sree Behariji Mills Ltd. Sunil Agro Foods Ltd. Super Bakers (India) Ltd. Trambakam Flour Mills Ltd. U F M Industries Ltd. Vasai Roller Flour Mills Pvt. Ltd. Vrundavan Agro Inds. Ltd. Wallace Flour Mills Co. Ltd. Wellgo Agro Inds. Ltd. Zest Gartex Ltd.
Plant capacity: 100 MT/Day, 9500 MT Maida/Annum, 3000 MT Atta/Annum, 10000 MT Suji/Annum, 6600 MT Bran/AnnumPlant & machinery: 132 Lakhs
Working capital: -T.C.I: Cost of Project : 1329 Lakhs
Return: 51.00%Break even: 29.00%
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MACARONI, VERMICILLI & NOODLES MANUFACTURING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Macaroni are made from wheat flour, carbonic salt water, pure salt, soft water and other additives. Carbonic salt water with sodium or potassium carbonate as the main constituent is an important additive giving the stickiness, elasticity, smoothness and good taste. India has the larger number of festivals in the world. These festivals are chiefly religious, secular and social. The festivals are therefore an intimate part of our religious as well as secular life. They are at the same time related to some ancient religious length, to the cycle of reasons, and to the community's need of change, release and economic well-seeing. Vermicelli, commonly known as "SAVAT" in India, is such an ancient symbol of festival. The vermicelli is in use since the early period of Indian civilization. Vermicelli now-a-days is eaten by all community of people. Vermicelli is consumed not only in India but in other countries like Pakistan, Bangladesh, U.S.A, U.K, all African and Middle East Countries apart from other Asian countries. Instant noodles is a ready to cook and serve snack food which has become very popular in India in the recent years after its introduction on mass scale of M/s. Food Specialties Ltd, New Delhi under the brand name "Maggi". Instant noodles are manufactured in two kinds, namely, seasoned noodles and plain noodles with soup bag. The former must contain a seasoning liquid and highly humid glutinous wheat is used to prevent weakness in stickiness. The latter requires a white colour as its first prerequisite rather than stickiness. Thus wheat powder containing ash content of 0.3 - 0.45% is used as the raw materials. Ready to cook foods like macaroni, instant noodles, vermicelli etc are very popular in India. The changing life style of people in the present scenario has made ready to cook foods more popular among masses. But there is less number of single units for macaroni in India so far. Now day’s macaroni manufacturing machines have become fully automatic, compact with high speed and effectiveness. All machineries are indigenously available and if they needed can also be imported from Japan, Germany, and Italy. The demand for macaroni, instant noodles and vermicelli food product is increasing day by day in India and it has a high demand in both domestic and foreign markets. Both the present demand as well as its future is very bright. The products have got a good export potential and the demand of macaroni is increasing day by day and with a colossal increase in its demand, more units are required to be set up to fill demand supply gap. Thus new entrepreneurs can venture into this field and he will find it a lucrative trade. From the observation of increase of market growth it can be predicted that there will be a good prospect of the new entrepreneurs. Few Indian Major Players are as under: Indo Nissin Foods Ltd. M T R Foods Pvt. Ltd. Nestle India Ltd. Om Oil & Flour Mills Ltd. Surya Agroils Ltd.
Plant capacity: 300 MT/Annum, 100 MT Macaroni Per Annum, 100 MT Vermicelli Per Annum, 100 MT Atta Noodles Per AnnumPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 38 Lakhs
Return: 46.00%Break even: 54.00%
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COPPER WIRE DRAWING (From Higher Size To Very Thin Size Used In Electrical Cables) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Copper wire is an essential material for electrical cables and motor and transformer winding. Copper wire is available in different gauges (42 gauges to 18 gauges). The gauge of the copper wire depends upon the winding required for the specific motor or transformer. There is a heavy market for copper wire in motor and transformer manufacture and the copper is also used in rewinding of motors and transformers. Whatever the motor may be the winding of copper wire is done. On the basis of high conductivity, strength and ductility, copper wires are adopted as the best known economical material for such purposes. Copper is used mainly in the electrical industry for manufacturing parts of electrical apparatus, bus bars, wire etc. Copper is not very ductile at temperature from 250 to 6000C and cannot be forged or stamped at temperatures above 8000C, due to its high brittleness. Pure copper is very seldom forged or stamped and usually only its alloys bronze and brass are subjected to forging and pressing. Wire is made by cold drawing hot-rolled wire/rod through one or more dies, to decrease its size and increase the physical properties. The wire rod about 7/32" (6mm) in diameter is rolled from a single billet and cleaned in an acid bath to remove scale rust and coating. The coating is applied to prevent oxidation, neutralize any remaining acid and to act as a lubricant or a coasting to which a later applied lubricant may cling. There is a very good scope for this product and new entrepreneurs should venture into this field. Few Indian Major Players are as under: Metal Aids India, Mumbai Nissan Copper Limited Samitan Electropowers (P) Limited S. M. Enterprises, New Delhi Niki Cables Industries Bharat Insulation Company (India) Ltd Elecon Conductors Limited Saru Concast Alloys Pvt. Ltd. GTB Indo Exports Shree Nursingsahay Mudungopal Engineers Private Limited Metro Steel Corporation Optiflex Industries Nana Udyog Saru Copper Alloy Semis (P) Ltd. Manhar Metal Supply Corporation Harness Techniques(i) Pvt Ltd National Wire Industries Metal Aids India Indo German Wire Screen Co. A. P. S. Enterprises Oasis Electronics Max Engineering and Marketing Company KMA Electricals (P) Ltd. Sharpwire Industries (India) Private Limited Kawa Machine Tools Sdn Bhd Dali Electronics Vijay Trading Corporation
Plant capacity: 150 MT/AnnumPlant & machinery: 69 Lakhs
Working capital: -T.C.I: 167 Lakhs
Return: 45.00%Break even: 42.00%
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POTATO POWDER, GRANULES & FLAKES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Potato is one of the important tuber vegetables, which is consumed throughout the year. Indian vegetable basket is incomplete without mentioning the king of vegetables-potato-a sustaining force and a culinary delight. The tantalizing taste of nutrient-rich potatoes makes it an essential part of every breakfast, lunch and dinner worldwide. Potatoes can be consumed in varied forms. In fact, it is a vegetable that can easily be combined with any other food item including other vegetables, cereals, pulses, meat and poultry. Potato can be used to produce many value-added products. It can be roasted, boiled, fried, baked or steamed. The raw materials required are fresh potatoes. The forms of its products are single cell or cell aggregates, so we call it potato granules/powder and flakes. The main difference between potato powder and potato starch is that potato powder is the dehydration of fresh potatoes; they contain all dry matter of potatoes in addition to potato skin. To maintain the integrity of potato cell granules as much as possible, potato powder after watering have the nutrition, flavor and taste of cooked potatoes. Potato starch is only one of many ingredients of potato, so potato starch does not have the nutrition, flavor and taste of potatoes. Potato powder contain not only as the same nutrition level as cereal flour, but also rich in vitamin C and a lot of K. Potato powder contain large amounts of dietary fiber and lower fat. Do not contain cholesterol and saturated fatty acid, are convenient to eat and easy to digest and absorb, so they are particularly suitable for elderly and children to eat. Re-mixed potato powder strengthened nutrition is the full price of nutritious food accepted by the world. The storage and transportation of the potato powder are safe, the cost is low, and shelf life is longer. Using the potato powder to replace the fresh potato will greatly simplify the production process; reduce the cost and crease productivity. The storage and transportation cost of the potato powder are far lower than the fresh potatoes. It is estimate that 10 percent of potatoes produce is used as seed, 20% of produce are wasted due to inadequate storage and lack of proper transport infrastructure. The remaining 70% of potatoes (i.e.17.5 million tonnes) are consumed as fresh or processed. Of these almost 97% percent are consumed as fresh i.e. around 17.0 million tonnes are consumed as fresh potatoes is estimated at 15kg per annum. Roughly 0.5 million tonnes of potatoes are used for processing. Potato powder, Granulated and flakes are processed potatoes. It will help to increase the shelf life of potatoes. There are various machines are required for the processing of potatoes. Most of the machines are indigenously available very few of them may be imported. There are plenty of well verities of potato available for processing. The process technology can be easily available in India. As a whole the products have fair market demand. There is good scope for new entrepreneurs. Few Indian Major Players are as under: Tipsy-Topsy Exports Superveg Agrotech Pvt. Ltd. Sifter International Nile Valley Company Rice, Spice And Paper Inc.
Plant capacity: 3000 MT/Annum, 5 MT Potato Powder/Day, 2.5 MT Potato Flakes/Day, 2.5 MT Potato Granules/DayPlant & machinery: 665 Lakhs
Working capital: -T.C.I: 1240 Lakhs
Return: 36.00%Break even: 42.00%
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7 AMINOCEPHALOSPORANIC ACID (7 ACA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

7 ACA or 7 Aminocephalosporanic acid is made from Cephalosporin C and is a key intermediate for synthesizing cephalosporin antibiotics, the B lactam antibiotics family. 7 ACA is a starting compound for the production of various semi-synthetic cephalosporins of different generations. These compounds are made by modification of the side chains at positions 3 and 7 of 7-aminocephalosporanic acid (7 ACA). It is used to produce many cepholosporins pharmaceutical bulks, such as cefazolin sodium, cefotaxime sodium, ceftriaxone sodium, cefoperazone sodium, ceftazime sodium, cefuroxime sodium and so on. Originally, the commercial processes were based on solvent extraction. 7 Aminocephalosporanic acid (7 ACA), until recently it has been produced by chemical deacylation of the natural antibiotic cephalosporin C. The disadvantage of this method is multiple steps, low yield, use of various organic solvents and treatment of a lot of toxic waste. Alternatively, 7 ACA can be produced by a simpler and more environmentally sound process using a bio-catalytic method based on DAAO and glutaryl hydrolase for enzymatic deacylation of CPC to 7 ACA. However, few enzymes capable of this direct deacylation have been discovered, probably because of the unusual nature of the D aminoadipyl side chain of cephalosporin C. Enzyme engineering is a fast growing application in the pharmaceutical market. Cephalosporin is defined as any of a group of broad-spectrum derived from species of fungi of the genus Cephalosporium and is related to the penicillins in both structure and mode of action but relatively penicillinase resistant antibiotics. These antibiotics have low toxicity for the host, considering their broad antibacterial spectrum. They have the active nucleus of beta lactam ring which results in a variety of antibacterial and pharmacologic characteristics when modified mainly by substitution at 3 and 7 positions. Their antibacterial activities result from the inhibition of mucopeptide synthesis in the cell wall. They are widely used to treat gonorrhea, meningitis, pneumococcal, staphylococcal and streptococcal infections. The cephalosporin class of antibiotics is usually divided into generations by their antimicrobial properties. Three generations of cephalosporins are recognized and the fourth has been grouped. Each newer generation of cephalosporins has broader range of activity against gram-negative organisms but a narrower range of activity against gram positive organisms than the preceding generation. The newer agents have much longer half-lives resulting in the decrease of dosing frequency. Accordingly, the third-generation cephalosporins can penetrate into tissues well, and thus antibiotic levels are good in various body fluids. The cephalosporins belong to the family of ? lactam antibiotics. These are named after the reactive moiety of the compounds, the ? lactam ring. In CPC, the four membered ? lactam ring is coupled to a six membered dihydrothiazine ring to form the nucleus, 7 aminocephalosporanic acid (7 ACA), and a side chain, ? aminoadipic acid, is coupled via an amide bond to the nucleus. The total world market for cephalosporins was estimated to be approximately 10 billion US$ in 2000, and ? lactam antibiotics in general accounting for over 65% of the world antibiotic market. According to IMS Health, cephalosporins as single preparation and in combination preparations are ranked 10 in the global drug sales in 2003 by an estimated sales of 8.3 billion US$, the highest ranking for any of the anti infectives classes. The size of the Indian pharmaceutical industry is poised to treble over the decade. It is expected to grow from about USD 6.3 billion in 2005 to about USD 20 billion by 2015, registering a CAGR of 12.3% and outperforming the global average of 9% in 2009 to 10. In terms of scale, the Indian pharmaceutical market is the 14th largest in the world but will graduate to the top 10 by 2015, overtaking Brazil, Mexico, South Korea and Turkey. India’s growth to a USD 20 billion market by 2015 indicates that the incremental growth of USD 14 billion over the coming decade is likely to be the third highest in the world. Demand for 7 ACA is principally determined by the market sales scale of downstream products. In terms of developing trend, ceftriaxone and cefazolin were two mainstream products of 7 ACA. Therefore, the market change in these two products directly affected the change in production-sales relations of 7 ACA. After dosage conversion, according to estimate the use of 7 ACA for making certriaxone accounted for 47.7% of the total consumption of 7 ACA. Obviously, ceftriaxone had become the biggest consumer of cephalosporins raw materials of 7 ACA series, followed by cefazolin. Not only ceftriaxone boosted morale, but cefotaxime, cefazolin sodium, cefoperazone sodium, cefoperazone sulbactam, ceftazidime, cefuroxime, etc were also the direct contributors of the family. At present, major players in the market include Shijiazhuang Pharmaceutical Group Co. Ltd., Fujian Fukang Pharmaceutical Group Co. Ltd., Shanxi Weiqida Pharmaceutical Group Co. Ltd. and Zhuhai United Labs Co. Ltd. At present there is no production of 7 ACA in the country and the demand is met by imports. There is a good scope for capacity creation in India. New entrepreneurs should venture into this sector.
Plant capacity: 150 MT/AnnumPlant & machinery: 1486 Lakhs
Working capital: -T.C.I: Cost of Project : 2167 Lakhs
Return: 64.00%Break even: 42.00%
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ACTIVATED CARBON FROM BAMBOO - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Activated carbon is a non graphite form of carbon and is micro crystalline in nature. It is extensively used in various industries as a very good adsorbent for odour or colour. There are two varieties of activated carbon viz gas phase or the liquid phase adsorbents. The liquid phase activated carbon is usually powder or granular form where as the gas phase adsorbent is hard granules like dust free pellets. Besides the liquid phase and gas phase classification of activated carbon, into grades based on the chemical properties it possesses such as its methylene blue (MB) value, surface area, ash content, iron content, pH factor and adsorption quality of carbon. The term activated carbon, active carbon, or active charcoal is usually applied to amorphous carbons possessing higher adsorption capacity their wood or animal charcoal. Many carbon of industrial value are prepared from coal and from organic vegetable and animal matter. The resulting amorphous products include Charcoal coke, and petroleum coke. Carbon as such is probably, the most widely distributed element in nature. It occurs in two allotropic crystalline forms, viz, graphite (hexagonal system) and diamond (isomeric system), The former is soft and weak while diamond is hard and transparent. A large variety of raw materials are available for the manufacture of these products Coal, petroleum coke, and wood charcoal are activated by gas activation. Paddy and groundnut husk, saw dust, bagasse molasses, straw, tree bark, bagasse, cocoa bean, shells, bamboo, distillery slop, waste mahua flowers and various industrial wastes have been utilized for the production of active carbons by chemical activation. Small quantities of activated carbons have been manufactured indigenously on commercial scale from paddy husk, bagasse and filter press mud particularly for use in the refining of gur. Many carbonaceous materials such as petroleum, coke, saw dust, lignite, coal, peat, wood charcoal, nutshells, and fruit pits may be used for the manufacture of activated carbon, but the properties of the finished material are governed not only by the raw material but by the method of activation used. Activated carbons form two main classes, those used for adsorption of gases and vapors, for which a granular material is generally employed and those used in purification of liquid for which a powdered material is desired. Due to the expansion of pharmaceutical and vegetable oil industry the demand of activated carbon is expected to rise sharply in the coming years. Apart from demand in Indian market, there is also huge demand of activated carbon in foreign market for the high quality activated carbon. It is very clear that there exists very good scope for this product and it can be exploited easily. Few Indian Major Players are as under: Indo German Carbons Ltd. Ion Exchange (India) Ltd. Triton Laboratories Ltd. Cost Estimation: Capacity : 1500 Ton/Annum Composition of Batch Mix, it’s a Batch process, one feed 5 Tons finished product will required
Plant capacity: 1500 Ton/AnnumPlant & machinery: 82 Lakhs
Working capital: -T.C.I: 313 Lakhs
Return: 44.00%Break even: 46.00%
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COPPER ROD CASTING, WIRE DRAWING AND ENAMELLING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Copper wire is an essential material for electrical cables, motors and transformer winding. Copper wire is available in different gauges. The gauge of the copper wire depends upon the winding required for the specific motor or transformer. There is huge demand of copper wire in electrical industry such as in motor and transformer manufacturing and rewinding. On the basis of high conductivity, strength and ductility copper wire are adopted as the best known economical material for such applications. As a result of increasing demand and wide applications number of new units have been established and existing units have undergone expansions and for increasing productions in order to cater the ever growing demand. However, the demand of copper conductor wire is so high in India that despite a fair increase in installed capacity and actual productions of units, import is continuing. Thus, there is a good potential for new entrepreneurs. Few Indian Major Players are as under: Bhagyanagar Metals Ltd. Bharat Insulation Co. (India) Ltd. C M I Ltd. Dharmadeep Powerdive Inds. Ltd. G K Winding Wires Ltd. Ganga Electrocast Ltd. Globus Corpooration Ltd. Hindustan Transmission Products Ltd. Indo American Electricals Ltd. M P Telelinks Ltd. Mardia Samyoung Capillary Tubes Co. Ltd. Paramount Communications Ltd. Patron Industries Pvt. Ltd. Powerflow Ltd. Precision Wires India Ltd. Ram Ratna Wires Ltd. Robot Systems Pvt. Ltd. Salzer Electronics Ltd. Shakti Insulated Wires Pvt. Ltd. Shalimar Wires Industries Ltd. Supreme Conductors Ltd. Translam Ltd. Vardhaman Wires & Polymers Ltd. Versatile Wires Ltd. Vidarbha Winding Wires Ltd.
Plant capacity: 6300 MT/AnnumPlant & machinery: 190 Lakhs
Working capital: -T.C.I: Cost of Project : 1126 Lakhs
Return: 45.00%Break even: 53.00%
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POTATO POWDER, FLAKES AND PELLETS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

India vegetable basket is incomplete without mentioning the king of vegetables-potato-a sustaining force and a culinary delight. The power of potato is known for sustaining millions of lives by providing food and nutrition during distress times. Its high production potential per unit area high nutritional value and great taste makes potato one of the most important food crops in the world classified as a vegetable, potatoes help contribute to the minimum goal of eating five serving of fruits and vegetables per day. One serving a 5.3 ounce, medium potato provides 45 percent of the daily value for vitamin c three grams of fiber, only 100 calories etc. Potato powder and flakes are processed potatoes. It will help to increase the shelf life of potatoes. There are various machines required for the processing of potatoes most of the machines are indigenceously available, very few of them may be imported. Potato flake is crispy and very lightweight product. It also absorb moistures from air and become soft. It is used as breakfast of snack food. Potato powder is used for making allu bhujia, it is used to make soup concentrate since potato is perishable commodity it needs to be stored at proper temperature. However storage facilities are sufficient only for one third of the produce. There are many cold storage at present in India. Moreover, while in transportation, sizable quantities are destroyed approximately 10% of potato production is used as seed. The demand for potato chips and wafers will not show much increase as it is a convention food. Its demand is likely to increase at 5 percent per annum. The demand for flakes and granule is likely to show a higher growth rate in the coming years. Flakes and granules are used in fried namkeen, extruded product, soap powders, prepared meals, baby food industry etc. The productions of flakes increase likely to increase export demand at the rate of 8 percent per annum in next few year. The production of potatoes is quite high in India. The national average yield is expected to 24.54 tonnes/hectare by the year 2020 and production is likely to reach 49 million tonnes by 2020. There exists a very good opportunity and scope to venture into this field for new entrepreneurs. Cost Estimation: Capacity : 1800 MT/Annum 5 MT Potato Powder/Day and 1 MT Potato Flakes/Day
Plant capacity: -Plant & machinery: 133 Lakhs
Working capital: -T.C.I: 513 Lakhs
Return: 41.00%Break even: 43.00%
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  • T.C.I is Total Capital Investment
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