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Best Business Opportunities in Nepal - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Nepal encourages foreign investment both as joint venture operations with Nepalese investors or as 100 per cent foreign-owned enterprises. The few sectors that are not open to foreign investment are either reserved for national entrepreneurs in order to promote small local enterprises and protect indigenous skills and expertise or are restricted for national security reasons. Nepal is close to India and China which will have the largest surge in the middle class population in the history of the world. As families become smaller and wealthier, they will start eating well. Meat consumption will rise. It will take more agricultural resources to produce more meat. Buying shares in tourism-related stocks such as hotels, airlines or restaurants is a passive way to tap this potential. You can also open a resort or travel agency in anticipation of the boom. Nepal's exports of mainly carpets, clothing, hemp, leather goods, jute goods and grain

For the past few decades, the major investment opportunities have emerged sure to give us a proper financial result (i.e, collection of the investment and generation of profit from the invested capital) are Hydro-electricity generation, Tourism and Agriculture. Even though there are other sectors and opportunities to invest time, capital and labour in, these three are the most effective and productive in the long run.

 

Business Sectors

Agriculture Industry

Agriculture employs 76% of the workforce, services 18% and manufacturing and craft-based industry 6%. Agricultural produce – mostly grown in the Terai region bordering India – includes tea, rice, corn, wheat, sugarcane, root crops, milk, and water buffalo meat. Industry mainly involves the processing of agricultural produce, including jute, sugarcane, tobacco, and grain. In trying to increase agricultural production and diversify the agricultural base, the government focused on irrigation, the use of fertilizers and insecticides, the introduction of new implements and new seeds of high-yield varieties, and the provision of credit. Although new agricultural technologies helped increase food production, there still was room for further growth. Past experience indicated bottlenecks, however, in using modern technology to achieve a healthy growth.

Government efforts to boost the agricultural economy have focused on easing dependence on weather conditions, increasing productivity, and diversifying the range of crops for local consumption, export, and industrial inputs. Solutions have included the deployment of irrigation, chemical fertilizers, and improved seed varieties, together with credit provision, technical advice, and limited mechanization.

Agriculture provides agricultural raw materials to the industries and industries produce manufactured or finished products from those raw materials. Thus, we have seen that without agricultural raw materials, agro-based industries cannot run. The development of agro-based industries depends upon the availability of agricultural raw materials.

There may be investment opportunities in:

  • Dall Mill (Split Dalls/ Pulses for Chhilke-wali Moong, Urad, Arhar, Channa, Masoor)
  • Poha (Rice Flakes)
  • Atta, Maida Suji & Wheat Bran (Wheat Flour Plant) Roller Flour Mill
  • Rice Powder, Puttu and Wheat Powder
  • Biscuits & Candy
  • Rice Mill(Parboiled Rice)
  • Bakery industry, etc.

 

Hydropower Sector

The perennial nature of rivers and the steep gradient of the country's topography provide ideal conditions for the development of hydropower. Most of the power plants are run-of-river type with energy available in excess of the in-country demand during the monsoon season and deficit during the dry season. Nepal has a huge hydropower potential. Nepal's electricity generation is dominated by hydropower, though in the entire scenario of energy use of the country, the electricity is a tiny fraction, only 1% energy need is fulfilled by electricity. The bulk of the energy need is dominated by fuel wood (68%), agricultural waste (15%), animal dung (8%) and imported fossil fuel (8%). The other fact is that only about 40% of Nepal's population has access to electricity. With this scenario and having immense potential of hydropower development, it is important for Nepal to increase its energy dependency on electricity with hydropower development.

Much of the new hydropower capacity in Nepal will be built with a view to export electricity to meet growing demand for electricity in northern India, offsetting greenhouse-gas emissions by reducing the proportion of coal-burning stations in the electricity portfolio.

 

Mine and Mineral Industry

Minerals are the nonrenewable natural resources. Sustainable development of such resources helps to strengthen the national economy. Nepal is an underdeveloped country with vast natural resources such as water, minerals, forest, varieties of agricultural products and medical herbs. For the economic development of the country exploitation and proper use of such valuable resources, especially mineral resources, is extremely important. Small scale historical iron, copper, lead, zinc, cobalt, nickel mines and placer gold panning in the major rivers and many slate, quartzite, dolomite and limestone quarries were operational in many districts. Old working pits, audits, smelting places, scattered slag and remnant of mine materials stand as solid proofs of such mining activities in the past.

Limestone is by far the most important mineral resource in Nepal, followed by magnesite, lead and zinc, and marble. Limestone was mined for the production of cement and lime, as well as for construction materials. The mining sector, comprising numerous small-scale industrial minerals mining companies, was the smallest sector of Nepal’s economy.

All these indicate that Nepal is potential for metallic minerals but most of them are sub-economic to none economic prospect/ deposits.

There may be investment opportunities in:

  • Artificial Marble Tiles
  • Granite (Marble) Polishing Batti (Bar)
  • Granite Marble Cutting and Polishing Unit
  • Calcium Carbonate from Marble Chips
  • Coal Washing Unit
  • Ferro Silicon Manufacturing
  • Gypsum plaster boards
  • Beneficiation of chromium, nickel and manganese ore
  • Integrated production unit of gypsum powder, gypsum board
  • P.V.C. laminated gypsum ceiling tiles, etc.

 

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• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product.

• This report provides vital information on the product like its characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials.

• The report provides a glimpse of government regulations applicable on the industry.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players.

• We use reliable sources of information and databases. And information from such sources is processed by us and included in the report.

 

 

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Sterile Water for Injection - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sterilization is a term referring to any process that eliminates (removes) or kills all forms of microbial life, including transmissible agents (such as fungi, bacteria, viruses, spore forms, etc.) present on a surface, contained in a fluid, in medication, or in a compound such as biological culture media. Sterilization can be achieved by applying the proper combinations of heat, chemicals, irradiation, high pressure, and filtration. Sterile Products are dosage forms of therapeutic agents that are free of viable microorganisms. Sterile products are most frequently solution or suspensions, but may even be solid pellets for tissue implementation. The most frequently used vehicle for sterile products is water since it is the vehicle for all body products. Sterile water is water that has no microorganisms living within it. As it cannot transfer pathogens, it is used mainly in the medical setting. Sterile water, though sometimes distilled, is not the same thing as distilled water. As some microorganisms can survive at high temperatures, simply boiling water may not be enough to sterilize it. Special, but not uncommon, equipment is required if one wishes to sterilize water. Uses and Applications Sterile Water for Injection is indicated for use only as a solvent or diluents vehicle for parenterally administered drugs or solutions and as a source of water for parenteral fluid replenishment after suitable additives are introduced to avoid tonicity of the blood. In some cases, it may be used as a lavage or rinsing agent, but isotonic solutions suitable to the area of exposure are preferred if available. When administered intravenously as a vehicle for drugs, Sterile Water for Injection provides a source of water for parenteral fluid replenishment after proper osmolarity has been achieved. The osmolarity of the solution determines the direction of water flow into or out of the cell. In normal body situations, solute concentration within and outside the cell is isotonic. Market Survey Intravenous fluids injected into a patient’s vein either as a medium for other medicines or to relieve dehydration may soon get costlier as the drug price regulator is considering an upward revision in their prices—for the first time in eleven years. Four-fifths of patients admitted to a hospital require intravenous fluids regularly, making it an essential part of treatment as well as the hospital bill, according to medical practitioners. Intravenous fluids have a big market with an annual turnover of more than Rs 400 crore, which is growing at about 14% a year due to its essential nature. Some of the Asian countries are changing and becoming very competitive in biopharma manufacturing. Few Major Players are as under:- Albert David Ltd. Core Laboratories Ltd. [Merged] Lupin Laboratories Ltd. [Merged] Pure Pharma Ltd. Taulis Pharma Ltd.
Plant capacity: 100,000 Nos./Day Ampoules (5 ml size)Plant & machinery: Rs.36 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.148 Lakhs
Return: 37.00%Break even: 48.00%
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Dextrose Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Dextrose (or D-Glucose) is a simple hexose mono-saccharide sugar. It is the natural form of Glucose. Dextrose is offered at a very high grade of purity. Its empirical formula is C6H12O6. Dextrose is used as a source of energy to cultivate microorganisms and for fermentation studies. Dextrose is incorporated into many culture media formulae such as those employed in the selective isolation of enterobacteriaceae. Dextrose is obtained from starches or cellulose. The raw materials can be corn, rice potatoes or many other vegetables. Dextrose Monohydrate is the crystalline form of glucose it is a source of carbohydrate energy. Dextrose is commercially available in monohydrate or anhydrate form termed Dextrose Monohydrate or Dextrose Anhydrate respectively. Uses and Applications Dextrose can be used in food applications, pharmaceutical, chemical and animal feed. Dextrose is used in cold brines curing salts and meat maturing preparations. In dairy desserts dextrose can replace 10-15% of the sucrose without affecting flavor. In sauces it can be used to vary sweetness and taste perception. In ice cream, dextrose can lower the freezing point by twice the extent given by sucrose. It can be used in energy drinks being rapidly assimilated by micro organisms in the small intestine. It is also used as bulking agent and sweetener in powdered drinks. Due to its total ferment ability dextrose can be used as a priming agent in brewing. It is widely used in chewing gum as an enhancer of fruit flavors. In the production of tablets dextrose gives a fresh sensation because it dissolves pleasantly on the tongue. It provides excellent stable crunchiness with a pleasant cooling effect. Dextrose reduces sweetness while retaining energy value and glazing capacity. It is used as diluents for tablets and in rehydration salts to replenish water and mineral reserves. Dextrose can be used as a hydrophilic agent in the synthesis of biodegradable non-ionic surfactants. Dextrose is used also as a weak reducing agent in the dyestuff industry. Dextrose provides a highly assailable form of energy; it is a soluble carrier for special substance which requires to be diluted into the drinking water. Market Survey The demand for dextrin and dextrose is highly influenced by the growth of the manufacturing sectors mainly textiles, glass, printing ink food soft drink tanning tobacco and the like. The manufacturing sector has been growing by more than 6% in the past few years. Assuming the past trend will continue in the future, an annual average growth rate of 6% is applied to forecast the future demand by taking the current effective demand as a base. Starch and its derivatives have emerged as the most promising environment friendly ingredient over the years and offers varied application benefits in both food as well as non-food industries. There has been a steady increase in demand of starch in food & beverage industry due to high prices of sugar. Now, as Pharmaceutical industry is having a soaring business, so will be the dextrose business. Dextrose is used as energy providing ingredient to sick people. So the industries related producing dextrose will have a huge profitable business. Present Manufacturers Gujarat Ambuja Proteins Ltd. Indian Maize & Chemicals Ltd. K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Origin Agrostar Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Wockhardt Health Care Ltd.
Plant capacity: 30 MT/ dayPlant & machinery: Rs.1336 Lakhs
Working capital: -T.C.I: Rs. 2429 Lakhs
Return: 35.00%Break even: 44.00%
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Ready to Eat Food (Retort Packaging) (Vegetable Pulao, Dal Makhani, Palak, Rajmah, Potato Peas & Mutter Mushroom )- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Ready to Eat Meals like already cooked or prepared lunch & dinner are relatively new products which came in market only a few years back and are now sold through retail general stores in especially made sealed aluminum laminates. The retorting or sterilization process ensures the stability of the Ready to Eat foods in retort pouches on the shelf and at room temperature. The retort processed foods do not require rehydration or cooking and can be consumed straight from the pouch with or without prewarming depending upon the requirement of the users and the weather conditions. In order to produce high quality safe Retort Food it is very important to optimize the retort processing. The product should be sterilized properly to make sure that it is safe for consumption. At the same time it should not be over cooked or over processed. Because over sterilization kills the taste and food appeal of the product. Types of Ready To Eat Food The vegetarian food includes Alloo Matar Palak paneer Sarso Ka Saag Karahi Chana Masala Kadi Pakora Cheese Tomato Dal Makhani Rajamah etc. The non vegetarian food includes Chicken Curry Butter Chicken Chicken Mughalai Chicken Mutton Masala Mutton Korma etc. Market Survey The food processing industry has been slated for accelerated growth. It is projected to be a futuristic industry and it is anticipated that, over the years, it will emerge as a leading player in the global markets. As a result the industry is seen to be witnessing feverish activity. The size of the processed food market is estimated to be over Rs 110 bn and is growing at 10 to 15% per annum. The Rs 4000 bn food market in India has been growing at the rate of 6.5% a year. The true potential of the food processing industry is slowly being realised. This is reflected in the fact that the government has classified food processing industry as a thrust area. The popularity of ready to eat packed food now is no longer marks a special occasion. People want value for time money in terms of quality and variety. The food processing industry is one of the largest industries in India. The ready to eat (RTE) sector in the Indian food industry is taking off in no small way thanks to escalating demand from urban Indians with hectic schedules and others looking for convenient choices authentic tastes and entrées on the go. This demand for ready to eat meals is also propelling interest and investment in India’s fledgling food processing sector, with allied businesses in cold chain and logistics also set to grow tremendously. Present Manufacturers Agro Tech Foods Ltd. Energy Products (India) Ltd. Golden Fries Ltd. Haldiram Indian Snacks Ltd. I T C Ltd. Just Desserts Ltd. Kanaiya Foods (India) Ltd. Kohinoor Foods Ltd. M T R Foods Pvt. Ltd. Mount Shivalik Inds. Ltd. Shivdeep Industries Ltd. Tasty Bite Eatables Ltd. Ushodaya Enterprises Pvt. Ltd. Venkatramana Food Specialities Ltd.
Plant capacity: Vegetable Pulao : 3,000 kgs/day,Dal Makhani:2,000 kgs/day,Palak :600 kgs/day, Rajmah:700 kgs/day,Potato Peas:600 kgs/day,Mutter Mushroom:250 kgs/dayPlant & machinery: Rs.595Lakhs
Working capital: -T.C.I: Cost Of Project: Rs.998 Lakhs
Return: 32.00%Break even: 49.00%
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DEHYDRATION OF ONION AND GARLIC - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Dehydration technology is well established and proven. Certain products like green peas cauliflower carrots spinach etc. command good prices during lean and off-season.Drying is one of the oldest methods of food preservation. Drying preserves foods by removing enough moisture from food to prevent decay and spoilage. Drying is highly energy consuming unit operation. Dehydration of vegetables by sun-drying is the oldest known method. Now modern techniques have been developed for dehydration of vegetables.The domestic garlic-dehydration industry takes meticulous measures to ensure an outstanding dried garlic product. The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions. Uses and Applications The use and appluactions of dehydrated vegetables are in Pizza and other fast food snack foods food service packs stuffing mixes pickled products meat products sea food products gravies canned foods salad dressing dips bottle packs pet food rice mixes soups potato salad seasoning wet and dry salsa specialty foods curry powder bakery topping gourmet sauces seasoning and in many other snacks or as ingredients. Dried Garlic is used in pet foods and snacks. Dried garlic has been used as a cough syrup, when rehydrated in equal parts water and sweetened to taste with a little bit of honey. Some people mix dried garlic to a bath of warm water in order to improve an athletes foot condition etc. Market Survey With growing incomes changing lifestyles and hectic daily schedule, market for dehydrated vegetables is growing especially in urban areas. Proper placement of products in the departmental stores super markets shopping malls etc. backed-up by publicity is the key to success. India is also a prominent exporter of dried and preserved vegetables to the world. The country has exported 138464,00 MT of dried and preserved vegetables to the world for the worth of Rs. 700.20 crores during the year 2011 12. Food processing industry in India is growing at 14% annum. It is estimated that potential for processed foods is estimated to reach from Rs 8,200 billion in 2009-10 to Rs13, 500 billion by 2014-15. The Indian food production is estimated at 500 million tonnes and food processing industry has immense potential. India is a large and growing market for food products as it is growing at about 1.6%annum.
Plant capacity: Dehydrated Onion:4.0 MT/Day, Dehydrated Garlic:5.6 MT/DayPlant & machinery: Rs.82 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 469 Lakhs
Return: 32.00%Break even: 55.00%
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Corn Flakes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Corn flakes being one of most nutritious foods and is consumed as breakfast food not only in India but elsewhere in the world. Corn flakes have very good taste. Though several other breakfast cereals are also available in the market but they are still to gain popularity. Besides the good taste, crispy nature corn flakes are also popular because of their friable texture blend flavour and above all the ease with which it can be prepared for consumption. Corn Flakes can be manufactured either of the two white or yellow corns. The only difference is that flake formed using yellow corn is more dark in colour. Both types of corn are grown in India. These days predominantly hybrid type of yellow corn is used as raw material for the manufacture of corn flakes. Market Survey At present there are only few leading companies engaged in the manufacture of corn flakes to cater to the needs of the upper and affluent classes of society. It is estimated that about 500 tons of corn flakes are produced annually in our country. As it is a convenient breakfast food mainly consumed by the upper strata of the society hoteliers clubs hospitals etc. The key trend in the last few years which has driven the growth in the packaged breakfast market is the busy urban lifestyles be it wage earners homemakers adolescents or children leading to a compromise in nutrition. There is a good scope to develop this important agro based food processing industry especially in the maize growing states to cater to the increasing demand of the metropolitan and industrialized cities. There is also a good scope of the export of this item in the Middle-East countries.
Plant capacity: 5 MT/Day Plant & machinery: Rs.123 Lakhs
Working capital: -T.C.I: Rs. 592 Lakhs
Return: 47.00%Break even: 47.00%
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Masala Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Masala is a word that is often used in an Indian kitchen. It literally means a blend of several spices. Spices impart aroma color and taste to food preparations and sometimes mask undesirable odors. The volatile oils from spices give the aroma and the oleoresins impart the taste. The majority of herbs and spices constitute important bioactive secondary metabolites which possess versatile pharmacological and medicinal properties. Spices are essential ingredients in any good cook s kitchen. They are also used in the manufacture of incense oils, cosmetics preservatives and flavorings. Exports will get a significant boost in the coming years as more farmers switch to organic methods. Uses and Applications Spices can be aromatic or pungent in flavors and peppery or slightly bitter in taste. In order to keep their fragrance and flavor intact they are generally added in the cooking recipes at the last moments since, prolonged cooking results in evaporation of essential oils. There are a number of masalas with various ingredients. Garam Masala is commonly used in curries, and curry masalas are also available separately. Biryani Masala Chat Masala Pav Bhaji masala Chicken Mutton Fish etc. masalas are now available in ready-made and packed forms. Dry masalas include jeera cardomom chilies or pepper clove cinnamon black jeera. rock salt etc. Wet masalas also contain garlic oil ginger etc. Market Survey India is the largest producer, consumer and exporter of spices, with a 46 per cent share by volume and 23 per cent share by value, in the world market. The Indian spice export basket consists of around 50 spices in whole form and more than 80 products in value added form. However, a few spices and value added forms constitute a major segment of the country’s total export earnings. The demand for spices and its products are ever increasing both in the internal and external markets. India is among the major producer and exporter of all these spices. The demand for domestic spices is high not only in India but also in countries such as the United States, European Union, Arab countries and South Asian countries.
Plant capacity: Red Chillie Powder: 400 kg/Day,Sambhar Masala: 400 kg/Day,Biryani Masala: 400 kg/Day,Chicken Fry Masala: 400 kg/DayPlant & machinery: Rs.65 Lakhs
Working capital: -T.C.I: 361 Lakhs
Return: 45.00%Break even: 36.00%
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SYNTHETIC RUTILE FROM ILMENITE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Titanium is relatively abundant in the earth’s crust, which is usually found in igneous and metamorphic rocks as ilmenite (FeTiO3), rutile (TiO2) and titanomagnetite (Fe2TiO4–Fe2O4). Ilmenite is a lustrous black to brownish titanium ore, essentially FeTiO3. Iron-black, heavy, metallic oxide mineral, composed of iron and titanium oxide (FeTiO), which is the major source of titanium. Thus ilmenite has enough titanium in their composition to be considered titanium ore when found in large enough deposits. Ilmenite contains iron, hence can be an iron ore while rutile does not contain iron, and is not an iron ore. Ilmenite forms as a primary mineral in igneous rocks and is concentrated into layers by a process called magmatic segregation. It crystallizes out of a magma relatively early before most of the other minerals. As a result, the heavier crystals of ilmenite fall to the bottom of the magma chamber and collect in layers. It is these layers that constitute a rich ore body for titanium miners. Ilmenite also occurs in pegmatite’s and some metamorphic rocks as well as in the sedimentary rocks that are formed from the weathering and erosion of them. Rutile is an interesting, varied and important mineral. Rutile is also unwittingly of major importance to the gemstone markets. Titanium dioxide or rutile also has high potential applications in environmental purification, gas sensors, and in photovoltaic cells due to its unique characteristics. Natural rutile, owing to its high titanium content and low levels of impurities, has traditionally been preferred as a feed stock for the production of titanium dioxide pigment. Natural rutile is becoming scarcer and consequently more costly and alternative methods that use ilmenite are being favored. Ilmenite concentrates have relatively low titanium content (usually about 50% titanium dioxide compared to about 96% in the case of rutile) but have Fe as their major impurity and thus pose problems for pigment production. Nevertheless, ilmenite has been used as an alternate feed material for production of pigment through chemical routes. Synthetic rutile was first produced in 1948 and is sold under a variety of names while very pure synthetic rutile is transparent and almost colorless (slightly yellow) in large pieces. Synthetic rutile can be made in a variety of colors. They can be made by doping, although the purest material is almost colorless. The high refractive index gives an adamantine luster and strong refraction that leads to a diamond-like appearance. The near-colorless diamond substitute is sold as Titania, which is the old-fashioned chemical name for this oxide. The process of converting ilmenite to synthetic rutile generates 0.7 tons of waste per ton of product, and the chloride process generates about 0.2 tons of waste per ton of TiO2 product using rutile as a feedstock. In comparison, direct chlorination of ilmenite generates approximately 1.2 tons of waste (primarily ferric chloride) per ton of TiO2 Synthetic rutile (TiO2) can also manufacture through the upgrading of ilmenite ore to remove impurities (mostly iron) and yield a feedstock for production of titanium tetrachloride through the chloride process. The chemical composition of synthetic rutile is similar to that of natural rutile, but differs in physical form. Synthetic rutile concentrates are composed of very fine crystals and are porous, whereas natural rutile grains are composed of single crystals. Benelite Cyclic Process to produce synthetic rutile In the Benelite Cyclic process developed by the Benelite Corporation of America, raw ilmenite sand containing 54 to 65% TiO2 is roasted with heavy fuel oil in a rotary kiln at 870° C. The fuel oil functions as a reducing agent, converting ferric iron (Fe3+) in the ilmenite to the ferrous (Fe2+) state. The fuel oil is burned at the discharge end of the kiln, and the resulting gases are passed through a cyclone and an incinerator to remove solids and unreacted hydrocarbons. The reduced ilmenite is then batch-digested in rotary-ball digesters with 18-20% HCl at 140° C. Ferrous oxide in the ilmenite is converted to soluble ferrous chloride, and the TiO2 portion of the ilmenite is left as a solid. Spent acid liquor, which contains excess HCl and ferrous chloride, is sent to an acid regeneration circuit. The TiO2 solids are washed with water and filtered and calcined at 870° C, yielding synthetic rutile with approximately 94% TiO2. Exhaust gases from the calciner are treated to remove solids and acidic gases before they are released to the atmosphere. In the acid regeneration circuit, the spent acid liquor is sent to a preconcentrator where one-fourth of the water in the liquor is evaporated. The concentrated liquor is sprayed through atomizers, causing the droplets to dry out, yielding HCl gas and ferric oxide powder. The gas is cycloned and then sent to an absorber to remove HCl for reuse. The ferric oxide powder is slurried with water to create the waste stream iron oxide slurry. Synthetic rutile (TiO2) is manufactured through the upgrading of ilmenite ore to remove impurities (mostly iron) and yield a feedstock for production of titanium tetrachloride through the chloride process. The chemical composition of synthetic rutile is similar to that of natural rutile, but differs in physical form. Synthetic rutile concentrates are composed of very fine crystals and are porous, whereas natural rutile grains are composed of single crystals. ? SYNTHETIC RUTILE PROPERTIES Chemical Composition: Titanium Dioxide - TiO2 Classification / Type: The material is found abundant as inclusions (silk, needles, crystals, etc.) in number of gemstones preferably in quartz, tourmaline, ruby and sapphire but large facet table crystals are quite rare therefore gemological importance lies in the synthetic counterpart produced by flame fusion method. Colors / Varieties: All colors, generally colorless with a yellow tinge. Crystal System / Forms: Tetragonal System. Hardness: 6 - 6.5. Specific Gravity: 4.20. Cleavage / Fracture: Distinct. Luster: Vitreous. Refractive Index / Birefringence: 2.616 - 2.903 / 0.287. Pleochroism: Weak. Dispersion: 0.290 (high fire). Magnification: Generally clean, strong doubling giving a hazy appearance, dispersive fire. U.V. Fluorescence: Inert. Spectrum: Not diagnostic. Cause of Color: As per dopant used. Treatment (Enhancement): Dark colored boules of synthetic rutile are heated to give the light yellow color. Natural rutile is generally brown in color which is heated to give yellow color. Specific Tests: Very high doubling and dispersive fire. Synthesis: Flame Fusion Method Geological Occurrence: Natural rutile as inclusions in quartz, tourmaline and corundum. Cuts & Uses: Facetted cuts, etc. USES Synthetic rutile is the preferred feedstocks for production of titanium tetrachloride which is used for sponge and metal production. Because it is relatively free of impurities, fewer wastes are generated using rutile and synthetic rutile to produce titanium tetrachloride and titanium dioxide pigment than with ilmenite. Rutile is a major ore of titanium, a metal used for high tech alloys because of its light weight, high strength and resistance to corrosion. Rutile is seldom used in jewellery because of its less hardened property. Rutile has minor uses in porcelain and glass manufacture as a coloring agent and in making some steels and copper alloys. Rutile is also used as a gem, but artificial rutile produced by the flame-fusion (Verneuil) process is superior to natural crystals for gem use. The artificial material has a yellow tinge, a very high index of refraction, and high dispersion; hence it shows fire and brilliance like that of diamond. Synthetic gems can be produced in various colours by the addition of appropriate metal oxides before fusion. Synthetic rutile is used for coating welding electrodes and for manufacture of titanium tetrachloride which in turn is used in making titanium sponge. MARKET SURVEY Iluka is the world’s largest producer of synthetic rutile, accounting for approximately 66% of global production in past years. Synthetic rutile prices have risen more strongly, up by around 12%, and ilmenite prices have increased by around 8%. Indian Synthetic Rutile Plants are based on reduction roasting followed by acid leaching with or without generation of hydrochloric acid. The continuing objective of Austpac is participation in a large scale synthetic rutile plant based on India’s large, high grade heavy mineral resources. TiO2 market analysts predict an increased demand for high grade feedstock for TiO2 pigment manufacture in past years. Austpac and Ticor are therefore now examining alternatives for the initial plant that will allow a large scale facility to meet the predicted market window for synthetic rutile. CMRL (Cochin Mineral and Rutile Ltd.) is manufacturing the best quality Synthetic Rutile across the World. CMRL is India's largest manufacturer of Aqua Ferric Chloride which conforms to all major International Standards.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Rice Flakes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Rice flakes are tasty flakes that are created using rice grains. The process for creating rice flakes involves parboiling the rice, then flattening the grains to product a solid flake. There are a number of rice flake recipes used in Asian cuisine. Often in western countries, rice flakes are used to create cereals and different types of snacks.. Once the rice is tender, the cooked grains are rolled, then flattened. The thickness of the flattened rice will depend on the amount of pressure that is applied. After the mixture is the desired thickness, the flattened rice is allowed to dry completely. The dried sheets are then ran through another rolling process to create simple flakes. At this point in the process, the rice flakes may be packaged for use as a dry cereal, or used as an ingredient in recipes for a side dish, or used to create desserts or even snack foods. Rice flakes are prepared from paddy. It is also popularly known as "Poha". It is a fast moving consumer item and generally eaten as breakfast item. With this background, the CFTRI developed a process for improved Rice flaking. The improved process has the advantage of increase in yield and better quality products, besides economic utilization of by-products. The kernel of rice can become cracked in the field, during the drying process, or during the milling process. Cracks are usually caused by moisture migrating too quickly within the kernel Often these cracks cause the kernels to break during milling and so broken rice is generated. Very small broken rice is called 'brewers' rice', as use by brewers is the traditional industrial use. Broken Rice contains more grain fragments within the grain. The length of rice does not exceed three quarters of the average length of the whole grain. This type of rice is a lower quality of rice and usually used for baby formulas, rice cereals as well as pre-package or can goods. Uses and Applications Rice Flakes are used as breakfast food. In India, rice flakes are famous by the names like poha/chiwda when cooked as breakfast meal. It is mixed with milk when consumed as cereal. Wide application of Rice Flakes is in the application of beer industry to produce beer. It can also be mixed with other dried grain flakes to create a tasty breakfast cereal. When combined with nuts and dried fruit, the rice flakes can also serve as a healthy snack alternative. A traditional dish using rice flakes is known as banh com in Vietnam. Rice is harvested directly from the fields. Rather than parboiling, the rice is roasted and then flattened by hand using a mortar and pestle. This helps to remove the husk or hull of the rice grain. A range of spices is added to the flakes and the mixture is cooked long enough to allow the flavors to mingle. While rice flakes have traditionally been associated with food preparation in eastern countries, the flakes have become more readily available in the West in recent years. It is possible to purchase packaged rice flakes in most grocery stores and supermarkets that carry Asian foods. In addition, many health food stores carry rice flakes as both a cereal and a healthy ingredient for various types of vegetarian dishes. ? Market Survey Food consists of variety of substances called nutrients and the suitable balance of these is essential for human diet. Rice flakes from broken rice used in beer industries, which is cheap convenient and is an innovated concept. The product is used in beer industry which finds a prominent place in alcoholic beverages. Rice flakes from broken rice, used in beer industry is a newly developed concept and has a excellent domestic demand. The total beer industry was around 108 million cases in 2005, which crossed 130 million cases in 2006. Industry analysts say tax and levies on beer are anticipated to fall over the next 2 to 3 years, driving down retail prices by25 to 50%. It is estimated that beer will sell for Rs 15 to Rs 20 per 330 ml can and Rs 20 to Rs 30 per 650 ml bottle in the coming year with the reduction tax and levies. In fact, northern Indian states, which have traditionally shown a preference for hard liquor over beer, witnessed a jump of more than 100% in beer consumption in 2006 as compared to last year. The per capita consumption of beer in India is very low as compared to other countries in Europe and America. At present the per capita consumption is 0.7 litre per annum, but industry experts predict that this may rise to around 20 litres in the next 10 years. Considering the expected increase in consumption and the current growth trends, the future of Indian beer market looks bright and seems set for continuous double digit growth in the coming years. The market for flaked rice will predominantly consist at buyers from group especially of urban and semi-urban areas. Even the people of low-income group can also buy as the products are directly consumed along with jaggery and from coconut pieces by rural folk.
Plant capacity: 10 MT/Day.Plant & machinery: 52 Lakhs.
Working capital: -T.C.I: Cost of Project :214Lakhs.
Return: 28.00%Break even: 61.00%
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Beer, Whisky & Rum - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Beer is the world’s most widely consumed alcoholic beverage; it is the third-most popular drink overall, after water and tea. It is produced by the saccharification of starch and fermentation of the resulting sugar. Its strength is usually 4% to 6% alcohol by volume (abv) although it may vary between 0.5% (de-alcoholized) and 20%, with some breweries creating examples of 40% abv and above in recent years. The energy value of alcohol is 7kcal/g. It also contains a number of trace elements and minerals whereby it also posses anti oxidant property. It is in fact composed from water, carbon dioxide, coming sugars, dextrins, albuminoids, substances from hops and the glycerin. Besides the remarkable vitamin content, the relationship calcium-phosphorus is nearly optimal while the amount of present sodium is lowest. Alcoholic beverages made through the fermentation of germinated barley, rye or corn with water and through distillation is called whiskey. The chemical formula is C2H5OH (ethanol). This Spirits distilled from a fermented mash of grain at less than 95% alcohol by volume having the taste, aroma and characteristics generally attributed to whisky and bottled at not less than 40% alcohol by volume. There are two main categories of whisky – single and blended. Single means that the entire product is from a single distillery, while blended means that the product is composed of whiskies from two or more distilleries. Whisky consists primarily of water and alcohol. Other constituents (usually < 1%) in the whisky are taste materials and flavours. Rum is one of the oldest and most varied of distilled spirits. It is distilled from the extracted juice of the sugar cane plant, or by-product of the refining process known as molasses and aged in charred oak casks barrel, inheriting a golden to dark brown color over time. Rum aged in steel tanks remains colorless. Types of rum are white rums, golden rums, dark rums and spiced rum, age dated rums. Isobutyl propionate (C7H14O2) is the main ingredient in artificial rum extracts and flavorings. Any rum that is bottled and sold has alcohol strength between 35% and 45%. Uses and Applications Beer is a surprisingly good wood furniture polish. It can be use to marinate meat surprisingly can use to fertilize garden due to presence of yeast. It can remove coffee or tea stains from rugs. Rum can be used for direct consumption in a pure form or as mixed drinks. It can also be used as a flavoring agent in chocolates, liquors and in tobacco (cigars) and bakery products. Whisky and other grain derived alcohol beverages were always regarded as beneficial to the human metabolism, if used in moderate amounts. It serves as an excellent antiseptic during cleaning wounds. It does not contain any fat, and therefore it can be used in any number of healthy low-fat diets. According to some studies, moderate daily use of whisky can lower the risk of stroke and dementia for a 50% in the old age. ? Market Survey Liquor industry has always remained under strict governmental control in terms of capacity creation, distribution, taxation. The factors that make India a promising market is the changing demographics - youth and middle-aged persons constituted 54% of the population in the past years, adding 20 mn to the drinking age population annually. Of the over Rs 280 bn liquor industry (excluding beer) selling around 450 mn cases annually, a large peg of which (67%) is whisky, followed by brandy and gin at 13%, rum at 17% while the white spirits account for 3% of the market share, out of these, the Indian-made foreign liquor (IMFL) accounts for Rs 78 bn with whisky alone constituting 95%. India has quietly emerged as the largest international whisky market, toppling the US by volume. The company's brewery division achieved a production of 6.0 mn cases of beer and 28,576 cases of Drought Beer generating net revenue of Rs 11.84 bn (Rs 8.57 bn in 2005-06). In the Indian rum industry, companies like Pernod Ricard, Bacardi and Mohan Meakins are evolving new strategies through new brands and smaller packs to broad base their reach. Few Indian Major Players are as under: Allied Blenders & Distillers Pvt. Ltd. Amber Distilleries Ltd. Amrut Distilleries Ltd. Arlem Breweries Ltd. Arthos Breweries Ltd. Associated Breweries & Distilleries Ltd. Aurangabad Breweries Ltd. B D A Breweries & Distilleries Ltd. B D A Pvt. Ltd. Bacardi India Pvt. Ltd. Balaji Distilleries Ltd. Balbir Distilleries Ltd. Baramati Grape Inds. Ltd. Beam Global Spirits & Wine (India) Pvt. Ltd. Blossom Industries Ltd. Buckingham Distilleries & Breweries Ltd. Castle Breweries Ltd. Central Distillery & Breweries Ltd. Charminar Breweries Ltd. Charosa Wineries Ltd. Cobra Indian Beer Pvt. Ltd. Devans Modern Breweries Ltd. Doburg Lager Breweries Ltd. [Erstwhile] East Coast Breweries & Distilleries Ltd. Empee Distilleries Ltd. Foster'S India Ltd. Four Seasons Wines Ltd. Glasgow Distilleries Ltd. Grover Vineyards Ltd. Haryana Breweries Ltd. High Range Breweries Ltd. Hindustan Breweries & Bottling Ltd. Hyderabad Distilleries & Wineries Ltd. Impala Distillery & Brewery Ltd. Indage Vintners Ltd. Indo Lowenbrau Breweries Ltd. Interlink Exports Ltd. Jagatjit Industries Ltd. John Distilleries Ltd. Jubilee Beverages Ltd. Kalyani Breweries Ltd. Kedia Distilleries Ltd. Kerala Alcoholic Products Ltd. Kerala Distilleries & Allied Products Ltd. Kesarval Beverages Ltd. Khemani Distilleries Pvt. Ltd. Kool Breweries Ltd. Lilasons Breweries Ltd. Lilasons Industries Ltd. Malabar Breweries Ltd. Mangalore Breweries & Distilleries Ltd. Mcdowell & Co. Ltd. Mehra Beverages Ltd. Millennium Beer Inds. Ltd. Mohan Breweries & Distilleries Ltd. Mohan Meakin Ltd. Mohan Rocky Springwater Breweries Ltd. Mount Shivalik Breweries Ltd. Mount Shivalik Inds. Ltd. Mysore Breweries Ltd. Mysore Wine Products Ltd. Pals Distilleries Ltd. Pernod Ricard India Pvt. Ltd. Piccadily Sugar & Allied Inds. Ltd. Pincon Spirit Ltd. Prag Distillery Pvt. Ltd. Premier Breweries Ltd. Punjab Breweries Ltd. Radico Khaitan Ltd. Rainbow Breweries Ltd. Rairu Distilleries Ltd. Raj Breweries Ltd. Rajasthan Breweries Ltd. Ravikumar Distilleries Ltd. Rochees Breweries Ltd. Salamander Distillers Ltd. Seagram Distilleries Pvt. Ltd. Shaw Wallace & Co. Ltd. Shaw Wallace Distilleries Limited Shaw Wallace Distilleries Ltd. Shiva Distilleries Ltd. Sica Breweries Ltd. Silver Oak (India) Ltd. Skol Breweries Ltd. Skol Breweries Ltd. Som Distilleries & Breweries Ltd. Southern Agrifurane Inds. Ltd. Southern Agrifurane Inds. Ltd. Tilaknagar Distilleries & Inds. Ltd. Tilaknagar Industries Ltd. Travancore Sugars & Chemicals Ltd. Tripti Alcobrew Ltd. United Breweries Ltd. Utkal Distilleries Ltd. V R V Breweries & Bottling Inds. Ltd. Vinayak Distilleries Ltd. Vinedale Distilleries Ltd. Vitari Distilleries Ltd. Winsome Breweries Ltd. Xylon Loquitur Distillers & Vintners Ltd.
Plant capacity: Beer (650 ml Bottle):10,000.0 Nos/Day. Beer (500 ml Can)5,000.0 Nos/Day. Whisky (750 ml Bottle):10,000.0 Nos/Day.Plant & machinery: Rs.615 Lakhs
Working capital: -T.C.I: Cost of Project :Rs.1690 Lakhs.
Return: 40.00%Break even: 41.00%
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Pan Masala, Sada, Meetha & Zarda - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Pan Masala is a balanced mixture of betel leaf with lime, areca nut, clove, cardamom, mint, tobacco, essence and other ingredients. It is an agricultural product with herbal properties, also available in hygienic pack and pouches. It acts as a mouth freshener and unlike other Western synthetic pan masala made with chemical and petroleum ingredients, the Indian pan masala is safe. But excessive use may have adverse effect. The ingredients in pan masala vary widely, depending on personal taste and region. One version of pan masala, guthka, includes tobacco, which may be flavored or treated with various additives. As a result, sales are restricted or banned in some regions, and there is some confusion about pan masala, with some people dismissing all mixtures as unhealthy, while others distinguish between those with tobacco and without it. Available in brands in India like 'Raj Darbar', 'Paan Bahar', 'Goga', 'Rajnigandha', 'Tulsi', the paan masala is consumed by all age groups and social classes. The active chemical compounds of betel nut are alkaloids called arecaine and arecoline, arecaidine, arecolidine, guracine (guacine), guvacoline, etc. which is comparable to nicotine due to their stimulating and mildly intoxicating characteristics. The culture of paan eating rose to the zenith in North India as a mark of cultural custom and sophistication, especially in Lucknow and the North-east. In most of the Hindu religious traditions, the raw areca nut along with the betel leaf is offered to the deity as an offering. Uses and Applications Pan Masala is widely used for removing bad odour to impart a pleasant feeling, used for scenting the breath in order to impart a pleasant feeling, for serving the guests and friends and in the parties and functions. It is also used as substances for tobacco chewing and smoking. It can be used in the Hotel and restaurants as well. Market Survey Paan is consumed by an estimated 200-400 million people, mainly Indo-Asians and Chinese. India is the largest consumer of betel nut, or what we call the paan in the world. It’s not without reason that India tops the list of smokeless tobacco users in the world with nearly 83 per cent consumers. With its ban in most of the cities still the fact remains that the gutkha and pan masala industry in India is huge pegged at anywhere between Rs 15,000 to Rs 20,000 crore. There is also a tax impact as a result of the ban. Popular pan masala brand Rajnigandha, produced by Dharampal Satyapal (DS) Group, has 65 per cent market share. Dharampal Satyapal, with sales of Rs 1,600 crore, is headquartered in Noida. Pan Parag made by Kot­hari Products has 11 per cent share in tobacco-sce­nted chewing pan masalas. The company had revenue of Rs 630 crorer in FY2010. It declined to co­mment if the brand’s non-availability would impact its market share. The production ban on most of the big brands has led to a rise in demand for lesser known brands and such brands are commanding a premium of over 200 per cent at present.
Plant capacity: Sada Pan Masala :330.0 Kgs./Day.,Meetha Pan Masala:330.0 Kgs./ Day.,Zarda Pan Masala:340.0 Kgs. / Day.Plant & machinery: Rs.39 Lakhs.
Working capital: -T.C.I: Cost of Project : Rs.251 Lakhs.
Return: 34.00%Break even: 45.00%
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