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Battery Projects, Automobile Batteries, Lead Acid Battery, Lithium Battery, Lithium-Ion (Li-Ion) Battery, Maintenance Free Rechargeable Battery, Battery Recycling, Battery Plate, Battery Separator

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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Maintenance Free Rechargeable Battery - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Although the lead acid cell was developed by B. Gaston in 1860, it was not until much later when it was adopted by the automobile industry in term of maintenance free rechargeable battery that is gained popularity. The maintenance free rechargeable battery lead acid type can also be floater nickel charged when it is continuously connected to an electrical system. It is widely used in different fields such as for automobiles air crafts, electric locomotives and multiple units, terminal connectors, motor cycles train lighting air conditioning etc. This is specially used as economically secondary battery. Rechargeable batteries though a very small segment in India have a very high potential for growth. Increased use of equipment such as personal organizers, laptop computers, cellular phones, video cameras and cordless phones is increasing the demand for such batteries at a very rapid rate. To looking its demand we can say that there is a good scope for new entrants.
Plant capacity: 834 Nos./day Plant & machinery: Rs. 65 Lakhs
Working capital: -T.C.I: Rs. 1179 Lakhs
Return: 52.00%Break even: 30.00%
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Lead Acid Maintenance Free Battery - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

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Plant capacity: 834 Nos./dayPlant & machinery: Rs. 66 Lakhs
Working capital: -T.C.I: Rs. 1179 Lakhs
Return: 52.00%Break even: 30.00%
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Lead Acid Battery - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile: The lead-acid storage battery, an important energy storage device, is the most widely used secondary storage cell by automobile and other industries. Storage cells are devices which release a flow of electron through an external circuit as a result of reactions occurring between the active electrode materials and ions transported by the electrolyte. The cells in which the reactions are reversible are called secondary cells. In these cells the active materials can be returned to their original state by applying electrical current from an external source in the opposite direction to the flow of the cells discharge current. We are dependent on lead acid batteries for many uses in our lives that can be subdivided into four broad categories: engine starting, motive power and standby power, valve regulated battery. There are two distinct designs of recombination battery currently use: Absorbed electrolyte and Gelled electrolyte. Lead acid battery industry is divided into three main sectors: SLI batteries, industrial batteries and transaction batteries. SLI batteries are primarily used in motor vehicle. Industrial batteries include those used for uninterrupted power supply and transaction batteries are used to power electric vehicles such as forklifts. Characteristics: The lead battery uses lead oxide as the active material of the positive electrode and metallic lead in a high surface area porous structure, as the negative material. The physical and chemical properties of these materials are listed below: • Typically a charged positive electrode contains both variations, ? PbO2 (Orthorhombic) and ? PbO2 (Tetragonal) • The equilibrium potential of the ? PbO2 is more positive than that of ? PbO2 by 0.01V. • The cured plate consists of lead sulphate, lead oxide and some residual lead (?5%). • The electrolyte is a sulfuric acid solution, about 1.28 specific gravity or 37% acid by weight in a fully charged condition. • As the cell discharges, both electrodes are converted to lead sulfate and the process reverses on charge. Application: The lead acid battery is used in a wide variety of applications, and in the past few years many new applications have arisen: • The most common use of the lead acid battery is for starting, lighting, and ignition in automobiles and other vehicles with internal combustion engines. • Lead acid batteries are used as the power source in off the road vehicles such as golf carts, forklift trucks, mining vehicles, and construction and industrial equipment. • It also has applications in DC Power System which includes a battery charger (rectifier/charger) which has a sufficient capacity to recharge the batteries at the proper voltage while simultaneously supplying power to the dc load. • In Static uninterruptible AC Power System (UPS) a storage battery is linked to the utility power to provide a continuity of service in the event of an interruption of the utility power. • Valve regulated batteries are used for standby applications such as in telephonic systems, uninterruptible power systems, burglar, fire alarms and emergency lighting. Global Scenario Lead acid batteries are considered to have one of the fastest global growth rates. Usage of lead acid battery is expected to grow further with technological advancements in the electric vehicles market. Although efforts are on to develop a miracle battery for electric vehicles, lead acid batteries are one of the few battery technologies that are considered as the workhorses of today’s Electric Vehicle fleet. The influx of cutting edge technology has brought forth a new genre of long lasting, lead acid batteries featuring smaller size and lightweight attributes. The global market for Lead Acid Batteries (Automotive) is forecast to reach US$15.4 billion by the year 2015, charged by sustained demand from automobiles industry, specifically the aftermarket/replacement market. Emergence of next generation electric vehicles (EVs) and hybrid electric vehicles (HEVs) will further drive the market. Since there is a huge demand for Lead acid battery in market therefore the entrepreneur venturing in this field expects an enormous success.
Plant capacity: 300000 Nos./AnnumPlant & machinery: 416 Lakhs
Working capital: N/AT.C.I: Cost of project : 1327 Lakhs
Return: 44.00%Break even: 56.00%
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Lead Acid Battery Recycling

Lead acid batteries are rechargeable batteries made of lead plates situated in a ‘bath’ of sulfuric acid within a plastic casing. They are used in every country in world, and can commonly be recognized as car batteries. The batteries can be charged many times, but after numerous cycles of recharging, lead plates eventually deteriorate causing the battery to lose its ability to hold stored energy for any period of time. The world is getting increasingly aware of the need to limit the consumption of nonrenewable resources and the production of waste. This requirement is accomplished by taking advantage of recycling technologies and re using the materials at the end of their useful life. The manifold increase in the automotive vehicles on roads as well as in various other applications has increased the demand for lead acid batteries. With so many batteries in use, their disposal and recycling is of paramount importance. The spent battery is 99% recyclable, if processed in proper facility and under environmental friendly conditions. The lead is the most recycled metal and more than 50% world demand is met by the secondary lead itself. Uses and Application The major uses of lead are: Storage batteries, Building Construction, Cable sheathing, Radiation screening, Ammunition and Lead Alloys. Lead is a very useful material found in many different products, with approximately six million tons used annually across the world, though much of this lead is recycled and reused. Market Survey India has very limited domestic lead production capacity. Most of the lead scrap that is generated locally from melting down lead batteries must be refined at a second smelter to improve its purity before it can be used in making new lead batteries.As the automotive industry continues to expand in China, increasing in both production and domestic consumption, the battery market will grow to meet this demand. China is currently the largest car manufacturing and consuming country in the world, producing 18.3 million cars in 2010. Approximately 60% to 70% of current lead battery production is used in newly manufactured vehicles, while the remaining 30% to 40% are sold as replacement batteries. ? Few Indian Major Players are as Under: to Chloride Alloys India Ltd. Chloride Metals Ltd. D D Agro Inds. Ltd. Hindustan Zinc Ltd. Leadstone Energy Ltd. Nile Ltd. Shiva Metalloys International Ltd.
Plant capacity: 40 MT/DayPlant & machinery: 316 Lakhs
Working capital: -T.C.I: Cost of Project : 696 Lakhs
Return: 32.00%Break even: 50.00%
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Grey Oxide (used in Automotive & Tubular Battery) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Grey Oxide, The chemical name of Lead Suboxide is called as 2PbO.Pb and is available in grey colored powder. Lead Suboxide is also called as Battery oxide or Grey Oxide. Lead Sub-Oxide (2PbO.Pb.H2O), also known as Grey/Lead Oxide. Grey Oxide is used on an extensive scale for preparation of plates in Lead Acid Batteries which requires production to strict specifications. Refined Lead (99.97% purity) ingots are the required input for our LSO manufacturing plant, which uses the ball mill process. It comprises of a small Lead Melting Furnace, operating in line with a hemispherical ball-casting machine, which feeds the balls to the ball mill .In the ball mill, Lead is converted to Lead Sub Oxide in an exothermic process, in conditions of a maintained temperature range of 135-145 degrees centigrade and constant airflow. The Grey Oxide is harvested through a high efficiency cyclone, bag-house filtration unit and induction draft fan arrangement. It is in a grey powder form. The desired particle size and free Lead content is ensured through proper plant configuration and precise control of ID Fan suction. Lead battery demand in India to remain strong despite the new types of batteries being develop. The market for lead-acid batteries is expected to exhibit strong growth in the next five years. The battery market in India is experiencing growing demand from various sectors, thereby providing immense opportunities to manufacturers. The steadily growing automobile sector and the increasing need for back-up power is driving growth in the lead-acid battery market. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Associated Pigments Ltd. • Bajoria Enterprises Ltd. • Dravya Industrial Chemicals Ltd. • Gillanders Arbuthnot & Co. Ltd. • Gravita Exim Ltd. • Gravita India Ltd. • Waldies Ltd.
Plant capacity: 48 MT/DayPlant & machinery: Rs 250 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 878 Lakhs
Return: 27.72%Break even: 55.05%
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Battery Operated Ride on Car for Kids

A toy is an item that is used in play, especially one designed for such use. Playing with toys can be an enjoyable means of training young children for life in society. Different materials like wood, clay, paper, and plastic are used to make toys. The origin of toys is prehistoric; dolls representing infants, animals, and soldiers, as well as representations of tools used by adults are readily found at archaeological sites. The origin of the word "toy" is unknown, but it is believed that it was first used in the 14th century. Toys are mainly made for children. The oldest known doll toy is thought to be 4,000 years old. In recent years many toys have become more complicated with flashing lights and sounds in an effort to appeal to children raised around television and the internet. Popular models to be made include cars, spaceships and houses. Battery-powered ride-on cars have enjoyed popularity since their appearance in the middle of the 20th century. Many new tech toys have appeared since then, but none that can replace the ride-on car with an electric engine. Becoming more sophisticated over the years, they have improved in safety and features. Battery capacity and motor power are two closely related aspects. Standard ride-on car batteries have a 6- or a 12-volt battery. The former features in less powerful cars, which are well-suited for younger children. Children below the age of four should only play with 6-volt battery ride-on cars. Older children can handle a 12-volt battery ride-on car or more. The largest group of consumers in the Indian toy industry is the pre- teenagers in the age between 7 and 12. Indian consumers are really price-sensitive and tend to buy impulse- driven. Because of that, toys with a low price point up to 199 INR (3.30 USD) account for the majority of sales with 46 % share. Independent small neighborhood retail stores are among the favorite stores for Indians to shop. The data also shows that the imports of toys in India is expected to reach a level of approx Rs 2000 crores during year 2013-14 thereby increasing @21 percent from 2012-13. The export of toys from India is quite low; of the order of approximately Rs 250- 300 crores per annum only and mainly educational toys are being exported to USA, UK and UAE etc. The Indian fast-moving consumer goods (FMCG) companies have performed better than their multinational peers as the combined revenue of country's seven leading FMCG companies stood at US$ 11.1 billion in FY 2015-16. The electronics market of India is one of the largest in the world and is anticipated to reach USD 400 billion by 2020. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Ajanta Pvt. Ltd. • Apple Allied Inds. Ltd. • Funskool (India) Ltd. • Hanung Toys & Textiles Ltd. • Mattel Toys (India) Pvt. Ltd. • Walt Disney Co. (India) Pvt. Ltd.
Plant capacity: 1000 Nos. /DayPlant & machinery: 115 lakhs
Working capital: -T.C.I: Cost of Project:549 lakhs
Return: 31.00%Break even: 62.00%
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Lead Battery Recycling

Lead Battery Recycling Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis Lead is a material very easy to recycle and, provided that adequate procedures are implemented; the ?nal product (secondary lead) is indistinguishable from the primary lead produced from ores. About 50% of the lead consumed worldwide is derived from recycled and reused materials. There are many different uses of Lead. It may be used as a pure metal, alloyed with other metals, or as chemical compounds. The recovery of metals from metal scrap has the advantage that it is easier and far less energy dependent than the production of primary lead from ores. The production of recycled lead requires 35–40% of the energy necessary to produce lead from ores. In addition, the recovery of lead decreases the lead dispersion in the environment and preserves the mineral reserves for the future. Recycling lead is relatively simple and in most of the applications where lead is used, such as lead-acid batteries, it is possible to recover it for use over and over again. Lead batteries industry in India is currently estimated at Rs. 40,000 crore with 60% automotive and 40% industrial. Over thousands of player continued recycling activity in India through recovery of lead from telecom, uninterrupted power supply (UPS), inverters, renewable energy and other related industries. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under: • Hindustan Zinc • SesaSterlite • Hindalco The demand for lead is expected to grow at 5 to 6%, driven by increasing demand for UPS battery segment as also from increasing market for replacement of batteries in the automobiles. The global market for lead has been witnessing noticeable growth on account of growing lead-acid battery consumption. In addition, the global demand is estimated to be significant in the coming years as capacity expansions and new operations boost supply at a faster rate than demand. Tags Process of Lead Recovery, Recovery of Lead From Battery, Recovery of Lead from Scrap Batteries, Lead Recovery, Lead Recovery from Scrap Battery Project Report, Recovering Lead from Scrap Batteries, Method for Recovery of Lead from Scrap Batteries, Recycle Lead Batteries, Recovery of Lead from Battery Scrap, Scrap Battery Recovery Plant, Removal and Recovery of Lead, How to Recover Lead from Scrap Batteries, Method of Recovering Lead from Batteries, Extraction of Lead, Methods of Extraction of Lead, Lead Extraction, Extraction of Lead from Scrap Battery, Lead Extraction Procedure, Methods of Lead Extraction, Extraction and Recovery of Lead, Lead Recovery Process, Lead Recovery Method, Lead Battery Recycling, Lead Acid Battery Recycling Process, Battery Recycling Plant, Recycling of Lead-Acid Batteries, Lead Acid Battery Scrap Recycling, Recycle Lead Acid Batteries, Scrap Battery Recovery Plant, Lead Recycling Plants, Lead Acid Battery Recycling in India, Lead Acid Battery Scrap Recycling Equipments, Recovery of Lead from Scrap Batteries Project Ideas, Projects on Small Scale Industries, Small Scale Industries Projects Ideas, Project Profile on Small Scale Industries, Recovery of Lead from Scrap Batteries Projects, New Project Profile on Recovery of Lead from Scrap Batteries, Project Report on Recovery of Lead from Scrap Batteries, Detailed Project Report on Recovery of Lead from Scrap Batteries, Project Report on Recovery of Lead From Scrap Batteries, Pre-Investment Feasibility Study on Recovery of Lead from Scrap Batteries, Techno-Economic Feasibility Study on Recovery of Lead from Scrap Batteries, Feasibility Report on Recovery of Lead from Scrap Batteries, Free Project Profile on Recovery of Lead from Scrap Batteries, Project Profile on Recovery of Lead from Scrap Batteries, Download Free Project Profile on Recovery of Lead from Scrap Batteries, Industrial Project Report, Project Consultant, Project Consultancy, NPCS, Niir, Process Technology Books, Business Consultancy, Business Consultant, Project Identification and Selection, Preparation of Project Profiles, Startup, Business Guidance, Business Guidance to Clients, Startup Project for Recovery of Lead from Scrap Batteries, Startup Project, Startup Ideas, Project for Startups, Startup Project Plan, Business Start-Up, Business Plan for Startup Business, Great Opportunity for Startup, Small Start-Up Business Project, Project Report for Bank Loan, Project Report for Bank Finance, Project Report Format for Bank Loan in Excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel, Detailed Project Plan Reports
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Battery for Auto Vehicles

An automotive battery is a rechargeable battery that supplies electrical current to a motor vehicle. Its main purpose is to feed the starter, which starts the engine. Once the engine is running, power for the car's electrical systems is supplied by the alternator. The market demand for these battery is huge as more and more vehicles are being developed daily and more electric vehicles are increasingly being used. As the automotive technology has advanced, automobiles consist of a large number of functions these days. These functions have increased exponentially during the past few years, as a result of the intense competition amongst the vehicle manufacturers. Features, like state-of-the-art gadgets and lighting, car infotainment systems, etc. have trickled down even into the entry-level automobiles. These new attributes have put immense pressure on car batteries, which have to take on higher loads. The new fuel-saving technologies, like micro-hybrid systems are also leading to higher battery usage. Features in commercial and passenger vehicles are set to increase exponentially during the forecast period, which is anticipated be a major driver for the automotive battery market. The Global demand for automotive batteries is forecast to rise 13% per year to $54.1 billion in 2022, expanding to 38% of total sales. Rising manufacturing and use of motor vehicles worldwide will spur sales growth. The HEV segment will more than quadruple in size as these vehicles increasingly penetrate global markets. Electric vehicles, which use more expensive batteries than hybrids, will post particularly strong growth, boosting overall market value. While falling prices for lithium-ion batteries (on a kWh basis) will be a major contributor to growth for HEVs, a shift toward batteries with higher capacities will boost prices on a unit basis and contribute to the expanding market size.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Plastic Battery Containers

Battery containers made of molded plastic generally have internal partitions formed as integral parts of the bottom and side walls of the container and extending all the way to the top edge of the container to prevent the leakage of liquid between adjacent cells. These containers are usually formed as unitary structures in a single molding operation. ? The container is the outer part of a lead acid battery which hold down all the components of a lead acid battery together. The container of a lead acid battery is to be resistant to sulfuric acid and should not deform or become porous or contain impurities which might deteriorate the electrolyte. The Indian lead-acid battery market is expected to witness a CAGR of 9.47% during the forecast period. The Indian government aims for electricity supply 24 hours a day, for households, by March 2019. The Government of India has identified the route of integrating more renewables in its electricity mix during the forecast period, 2018-2023, which, in turn, is expected to supplement the demand for lead-acid batteries. This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under • Chhabra Power Ltd. • Duramax Packaging Pvt. Ltd. • Four M Propack Pvt. Ltd. • Hoysala Blow Moulders (India) Ltd. • India Packaging Products Pvt. Ltd. • Indira Container Terminal Pvt. Ltd.
Plant capacity: Plastic Battery Containers: 3500Sets/DayPlant & machinery: Rs. 84 lakhs
Working capital: -T.C.I: Cost of Project : Rs119 lakhs
Return: 30.00%Break even: 70.00%
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E-Waste & Lithium Battery Recycling Plant

Electronic Waste – or e-waste – is the term used to describe old, end-of-life electronic appliances such as computers, laptops, TVs, DVD players, mobile phones, mp3 players etc.Technically, electronic "waste" is the component which is dumped or disposed or discarded rather than recycled, including residue from reuse and recycling operations. Recycling of used lithium batteries has primarily focused on extracting active metal cobalt (Co) and lithium (Li). According to E-Waste Market in India 2015-2019 research, the need to prevent biological hazards is one of the major trends upcoming in this market. Indians become richer and spend more on electronic items and appliances, computer equipment accounts for almost 70% of e-waste material, followed by telecommunication equipment (12%), electrical equipment (8%) and medical equipment (7%). Other equipment, including household account for the remaining 4%. As a whole any entrepreneur can venture in this project without risk and earn profit.
Plant capacity: E-Waste &Lithium Battery Recycling Plant: 20 MT/DayPlant & machinery: Rs. 225 lakhs
Working capital: -T.C.I: Cost of Project: Rs. 540 lakhs
Return: 26.00%Break even: 59.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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