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Adhesives and Sealants, Industrial Adhesives, Glues, Gums and Binders, Synthetic Resin, Resins (Guar Gum, Adhesive [Fevicol Type], Sodium Silicate Adhesive, Hot Melt Adhesives, Rubber Based Adhesive, Acrylic Adhesives, Guar Gum Powder, Gum Arabic)

Adhesives and Sealants

Adhesive may be used interchangeably with glue, cement, mucilage, or paste, and is any substance applied to one surface, or both surfaces, of two separate items that binds them together and resists their separation. There are basically two types of adhesives: resin-based and gum-based. The main application areas of the product are furniture, construction, paints and stationery. In between the two types, there are various categories of adhesives sold in the market place. These include:

Natural adhesives:from inorganic mineral or biological sources such as vegetable matter, starch or dextrin, natural resins; animal skin, and bio-adhesives;

Synthetic adhesives:based on elastomers and thermosetting adhesives;

Drying adhesives:a mixture of ingredients (typically polymers) dissolved in a solvent with the solvent evaporating and the adhesive hardens;

Contact adhesives:applied to both surfaces and allowed some time to dry before the two surface are pushed together. Contact adhesives find use in laminates, such as bonding Formica to a wooden counter, and in footwear;

Hot adhesives:thermoplastic adhesives, also known as "hot melt" adhesives, applied hot and simply allowed to harden. These adhesives have become popular for crafts because of their ease of use and the wide range of common materials to which they can adhere;

Reactive adhesives:a reactive adhesive works either by chemical bonding with the surface material or by in-situ hardening as two reactant chemicals complete a polymerization reaction, usually applied in thin films;

Pressure sensitive adhesives:which form a bond by the application of light pressure to marry the adhesive with the adherant, designed with a balance between flow and resistance.

The market size of all types of adhesives is very large and growing. Of this, the premium products account for some 45%. Quantitatively, the overall market size is growing annually at 11%.

Over the last few years, the adhesive business has seen global players setting up new capacities in India. With customs duty nearing ASEAN levels, competition will further intensify from imports as well as the low cost local players.

Industrial adhesives are fluids or gels, which help in holding two surfaces together by sticking to both of them and preventing their joint movement. They include glues and adhesives.

The market for adhesives and sealants is comprised of thousands of end uses. The realm of market applications expands as new end uses keep developing, driven by the need for new and innovative attachment solutions. Adhesives and sealants market is expected to reach USD 18.79 billion by 2020. Positive demand outlook from key end use industries including automotive and construction, mainly in India, is expected to be a key driving force for the market over the next six years. The growth of the emerging markets has not only a positive impact on the volumes of adhesives and sealants consumed (especially in the construction and industrial sectors) but also on the level of technological demand.

Growing demand from packaging industry is expected to drive the market for waterborne adhesives. These are used in label applications, packaging tapes, office tapes, flexible laminations and food packaging as they offer improved chemical and heat resistance. Due to advantages waterborne adhesive it offers and non reactive nature they are proffered in food packaging applications. Further growing demand from automotive industry is expected to drive the market for waterborne adhesives. These are used in interior structures such as dashboards head linings and others. Automotive industry is driven by demand from middle class consumer groups from developing countries such as Brazil, India and China.

 

Gums and Resins

True gums are formed from the disintegration of internal plant tissues, mostly from the decomposition of cellulose in a process called gummosis.  Gums contain high amounts of sugar and are closely allied to the pectins. Gums are especially common in plants of dry regions.  They are used primarily as adhesives, and are also used in printing and finishing textiles, as a sizing for paper, in the paint and candy industries and as drugs. 

Resins are formed as oxidation products of various essential oils and are very complex and varied in chemical composition.  The resin is usually secreted in definite cavities or passages. Resins are also used in medicine; for sizing paper; as a stiffening material for mats; in the preparation of sealing wax, incense and perfumes; and for many other purposes as well.

Resins, gums and latex are almost ubiquitous in the plant kingdom and many of them continue to play an important role in our daily lives. Numerous plants produce some kind of resin, latex or gum, but only a few are commercially important today, even though their uses and applications are truly manifold. They have been used as adhesives, emulsifiers, thickening agents, they are added to varnishes, paints and ink; they lend their aromas to perfumes and cosmetics and even play a role in pharmacy and medicine.

 

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Corrugated Carton Boxes Gum Powder (Tamarind Kernel Powder Base) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

It is basically gum powder made from tamarind kernel, dimethyl hydantion formaldehyde, polyvinyl alcohol all the required raw material and machinery is easily available in India. Few private organizations are engaged in the manufacturing of corrugation gum powder. Production data for the product is not available, but it can be assumed that the demand will be increased in proportion of the total carton boxes production. Any new entrepreneur may enter in to this field will be successful.
Plant capacity: 1 MT/DayPlant & machinery: Rs. 7.00 Lakhs
Working capital: Rs. 14.00 LakhsT.C.I: Rs. 24 Lakhs
Return: 27.00%Break even: 53.00%
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Guar Gum Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Guar Gum Powder is manufactured from Guar seed. Rajasthan is the major producer of Guar seed having almost 70% shares in production. This powder is in big demand in India as well as in Foreign Market. It finds applications in pharmaceuticals, textile, food and paper industries etc. It is manufactured in small and large-scale sector. But a small-scale unit contributes 90 percent of total production. This provides very good scope for new investment.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: 0.01%
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Gum Karaya - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Gum Karaya is partially acetylated polysaccharide that is characterized by a high degree of water absorption and low solution PH. It is used in pharmaceutical industry, printing operation, as a meringue stabilizer etc. there is good market demand of Gum Karaya. 35% to 40% of the production of Gum Karaya is exported from our country. There is a fair scope for new entrepreneur.
Plant capacity: 1.00 MT/day Plant & machinery: Rs. 11 Lakhs
Working capital: -T.C.I: Rs. 113 Lakhs
Return: 56.00%Break even: 35.00%
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Epoxy Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Epoxy Resin is made up of raw material like Diphenyl-Propane (DPP) and Epichlorohydrin (ECH). It is used in surface coatings, as laminates, as adhesives etc. It is also used for different industrial and domestic purpose due to its high electrical insulation property, chemical resistance to acids, alkalies etc. In India only few companies are manufacturing epoxy resins and their production is not sufficient to meet the growing demand. The demand is met by import. So, it is a good field for a new entrepreneur to invest.
Plant capacity: 1.00 MT/day Plant & machinery: Rs. 13 Lakhs
Working capital: -T.C.I: Rs. 69 Lakhs
Return: 54.00%Break even: 33.00%
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Yellow Dextrin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Dextrin is a starch derivative. It is also known as water soluble carbohydrate produced by heat and acid depolymerization. It is made by heating, with or without the addition of chemical reagents. The resultant pyrodextrines are classified into three groups, depending upon the amount of modification. Yellow Dextrin is used in iron castings foundry. As a filler it is used in plastic or rubber industries. Some times it is used as a raw material in special type adhesive manufacturing industry. It is used in so many industries such it is used for envelope and labelling adhesives, adhesives for postage stamps, gummed tape and card-board etc. The product is having wide uses in many industries, so it is clear that this is having good present and bright future scope. Few new entrants can join the industry without any hesitation.
Plant capacity: 750 MT/AnnumPlant & machinery: 34 Lakhs
Working capital: -T.C.I: 98 Lakhs (Cost of Project)
Return: 36.00%Break even: 42.00%
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RUBBER BASED ADHESIVE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Adhesives are advantageous over other methods of joining materials. Thin films, fibers and small particles that cannot be combined satisfactorily by other techniques are readily bonded by adhesives. The adhesive composition used for treating a large quantity of fabric materials is preferably non inflammable and non-poisonous. Adhesives are used for bonding of surfaces, where the mechanical bonding methods results in distortion, discoloration, corrosion and other limitation. It is used to reduce cost and performance improvement. It may be used for bonding of dissimilar materials such as combination of metals, rubbers, plastics, foamed materials, fabrics, wood etc. Any entrepreneur may go into the process, will be successful in this project.
Plant capacity: 1500 MT/AnnumPlant & machinery: 32 Lakhs
Working capital: -T.C.I: Cost of Project 92 Lakhs
Return: 51.00%Break even: 77.00%
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Rubber Based Adhesives - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polychloroprenes, is the basis for one of the largest and most important groups of rubber adhesives. Four important applications for polychloroprene contact adhesive are bonding of high pressure plastic laminates, automotive adhesives, shoe adhesive and adhesive for construction industry. Automotive uses for these adhesive also go back to many years and include such things as adhering sponge insulation strips to doors and trunk hood lids and top to roofs. About one half of high pressure plastic laminates are adhered to substrates such as wood, metal, stone etc. with polychloroprene contact adhesives. To looking its demand there is a good scope for new entrants.
Plant capacity: 270 MT/Annum Plant & machinery: Rs. 39 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 142 Lakhs
Return: 43.00%Break even: 44.00%
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PVC Solvent Cement - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Solvent cement refers to any substance inorganic or organic synthetic that is capable of bonding other substances together by surface attachment. Poly vinyl chloride is not a new name in chemicals. It has a huge number of applications; one of its applications is in PVC solvent cement, which is used to fit the joints, basically the lap joints. The polymer gets attached with the joints & gives good strength. It is used in construction units for joining pipes, pipe fittings which are widely used in agriculture for transporting water and in PVC furniture industry. Production of all sorts of PVC pipes has increased tremendously in the recent years. So in order to see the consumption production of PVC pipes and other items, PVC solvent cement production should be high as it gives the perfect shapes smooth surface, color & size to the PVC joints.
Plant capacity: 500 Kg. / DayPlant & machinery: 10 Lakhs
Working capital: -T.C.I: 104 Lakhs
Return: 46.00%Break even: 36.00%
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BOPP Pressure Sensitive Adhesive Tape - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

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Plant capacity: 6000 Sq. Mt.Plant & machinery: Rs. 20 Lakhs
Working capital: -T.C.I: Rs. 87 Lakhs
Return: 51.00%Break even: 40.00%
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ACRYLIC ADHESIVES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The Acrylics are a group of thermoplastic resins formed by polymerization of esters or amides of acrylic acid. Now-a-days they are being used as adhesives. They offer a wide range of bonding materials as well as adhesives and coatings. They have good resistance to weathering and a good textile strength. These are multifaceted polymers that are utilized in variety of applications and in many forms: emulsion, solvent solution, 100% reactive, radiation cured and films. In the last dozen years, consumption of acrylic adhesives jumped 175%. The global market for adhesives and sealants is growing at about the rate of GDP, with significant variations between the regions. The next major growth country could be India. In view of all the facts a new entrepreneur can confidently venture into this field.
Plant capacity: 500 Kg./dayPlant & machinery: 13 Lakhs
Working capital: -T.C.I: 106 Lakhs
Return: 50.00%Break even: 37.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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