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Adhesives and Sealants, Industrial Adhesives, Glues, Gums and Binders, Synthetic Resin, Resins (Guar Gum, Adhesive [Fevicol Type], Sodium Silicate Adhesive, Hot Melt Adhesives, Rubber Based Adhesive, Acrylic Adhesives, Guar Gum Powder, Gum Arabic)

Adhesives and Sealants

Adhesive may be used interchangeably with glue, cement, mucilage, or paste, and is any substance applied to one surface, or both surfaces, of two separate items that binds them together and resists their separation. There are basically two types of adhesives: resin-based and gum-based. The main application areas of the product are furniture, construction, paints and stationery. In between the two types, there are various categories of adhesives sold in the market place. These include:

Natural adhesives:from inorganic mineral or biological sources such as vegetable matter, starch or dextrin, natural resins; animal skin, and bio-adhesives;

Synthetic adhesives:based on elastomers and thermosetting adhesives;

Drying adhesives:a mixture of ingredients (typically polymers) dissolved in a solvent with the solvent evaporating and the adhesive hardens;

Contact adhesives:applied to both surfaces and allowed some time to dry before the two surface are pushed together. Contact adhesives find use in laminates, such as bonding Formica to a wooden counter, and in footwear;

Hot adhesives:thermoplastic adhesives, also known as "hot melt" adhesives, applied hot and simply allowed to harden. These adhesives have become popular for crafts because of their ease of use and the wide range of common materials to which they can adhere;

Reactive adhesives:a reactive adhesive works either by chemical bonding with the surface material or by in-situ hardening as two reactant chemicals complete a polymerization reaction, usually applied in thin films;

Pressure sensitive adhesives:which form a bond by the application of light pressure to marry the adhesive with the adherant, designed with a balance between flow and resistance.

The market size of all types of adhesives is very large and growing. Of this, the premium products account for some 45%. Quantitatively, the overall market size is growing annually at 11%.

Over the last few years, the adhesive business has seen global players setting up new capacities in India. With customs duty nearing ASEAN levels, competition will further intensify from imports as well as the low cost local players.

Industrial adhesives are fluids or gels, which help in holding two surfaces together by sticking to both of them and preventing their joint movement. They include glues and adhesives.

The market for adhesives and sealants is comprised of thousands of end uses. The realm of market applications expands as new end uses keep developing, driven by the need for new and innovative attachment solutions. Adhesives and sealants market is expected to reach USD 18.79 billion by 2020. Positive demand outlook from key end use industries including automotive and construction, mainly in India, is expected to be a key driving force for the market over the next six years. The growth of the emerging markets has not only a positive impact on the volumes of adhesives and sealants consumed (especially in the construction and industrial sectors) but also on the level of technological demand.

Growing demand from packaging industry is expected to drive the market for waterborne adhesives. These are used in label applications, packaging tapes, office tapes, flexible laminations and food packaging as they offer improved chemical and heat resistance. Due to advantages waterborne adhesive it offers and non reactive nature they are proffered in food packaging applications. Further growing demand from automotive industry is expected to drive the market for waterborne adhesives. These are used in interior structures such as dashboards head linings and others. Automotive industry is driven by demand from middle class consumer groups from developing countries such as Brazil, India and China.

 

Gums and Resins

True gums are formed from the disintegration of internal plant tissues, mostly from the decomposition of cellulose in a process called gummosis.  Gums contain high amounts of sugar and are closely allied to the pectins. Gums are especially common in plants of dry regions.  They are used primarily as adhesives, and are also used in printing and finishing textiles, as a sizing for paper, in the paint and candy industries and as drugs. 

Resins are formed as oxidation products of various essential oils and are very complex and varied in chemical composition.  The resin is usually secreted in definite cavities or passages. Resins are also used in medicine; for sizing paper; as a stiffening material for mats; in the preparation of sealing wax, incense and perfumes; and for many other purposes as well.

Resins, gums and latex are almost ubiquitous in the plant kingdom and many of them continue to play an important role in our daily lives. Numerous plants produce some kind of resin, latex or gum, but only a few are commercially important today, even though their uses and applications are truly manifold. They have been used as adhesives, emulsifiers, thickening agents, they are added to varnishes, paints and ink; they lend their aromas to perfumes and cosmetics and even play a role in pharmacy and medicine.

 

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HOT MELT ADHESIVES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Hot melt adhesives are the most common type of adhesives used to bind the material together with a very high percentage of strength. These adhesives are having the tendency to wet the surface, they are applied on hot melt adhesives have the tendency to become solid as the cooling takes place. Hot melt adhesive is a thermoplastic material. As the market of Paper board, Transportation, Footwear, Leather goods, Building construction, Wood working, Disposable, Textiles, Packaging is growing rapidly the use of adhesives is improving proportionally because these all are the sectors which are using the maximum percentage of adhesive manufactured around the world. The total consumption of hot melt adhesive is increased 19.5% by the last three years. This increasing rate of consumption of hot melt adhesive shows a very bright future of it. In view of all the facts a new entrepreneur can confidently venture into this field.
Plant capacity: 900 Kg./dayPlant & machinery: 46 Lakhs
Working capital: -T.C.I: 235 Lakhs
Return: 42.00%Break even: 33.00%
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ADHESIVES BASED ON POLYURETHANE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Cost and Revenue

Urethane structural adhesives systems are relatively new comers to the market place. However, in the area of fiberglass reinforced plastic, urethane structure adhesive has captured a very large share of the market. This is partly due to the good adhesion of urethane, their excellent chemical and environmental resistance and the high lap shear strengths of urethane bounds. They have good electrical properties, which makes them popular in the electronics field for coating, bonding and encapsulation. Suitable solvent based polyurethane adhesives are mostly used in shoe industry. The growth rate of small and cottage sectors indicate higher production in that sector, with the emphasis on value addition, the output of footwear is being stepped up. The changing pattern of production is suggestive of greater emphasis being laid on the manufacture of leather footwear and components therefore the world over. New trends in youths towards the foot wears gives a potential to this industry urethane materials including foams, coating and solid elastomers continue to receive ever increasing attention and application in industry. The new comer can well venture into this field.
Plant capacity: 400 Kg./dayPlant & machinery: 9 Lakhs
Working capital: -T.C.I: 62 Lakhs
Return: 45.00%Break even: 41.00%
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ADHESIVE BASED ON TAPIOCA STARCH IN POWDER FORM (FOR CORRUGATED BOARD & BOXES) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Starch based adhesives play a large part in industrial production, especially the packaging industry. Starch is principally used for bonding paper products. Most corrugated box board for making cartons is bonded with starch-based adhesives, and other porous substrates can be easily joined with these versatile adhesives. Starch based adhesives are readily available, low in cost, and easy to apply from water dispersion. They are considered to be the least expensive class of paper-packaging adhesive. Starch cure by the loss of moisture. Since these adhesives cure to a thermo setting structure, they have excellent heat resistance. Another significant advantage is their very slow curing rate, allowing ample assembly time. Although starch has been used as adhesives for many decades, there are several important reasons why this natural adhesives will not be entirely replaced by synthetic products. The following advantages ensure that they will continue to fill particular niches in the marketplace. * Good availability * Relatively low cost * Stable quality * Good adhesion to cellulose and many porous substrates * Insoluble in oils and fats * Non-toxic and biodegradable * Heat resistant Its relatively high viscosity affords an appreciable binding capacity, which is why starch finds much favour in the adhesive industry. Tapioca starch becomes sticky when it is mixed with water or certain chemicals. It stays sticky over a very long period of times. However, high quality tapioca starch fits for making industrial glues. The booming Indian economy and a flourishing organized retail have raised the expectations that consumption of corrugated packaging will begin to expand again as the number and volume of goods packaged in corrugated increases. MNCs are demanding corrugated boxes of international standards and the pattern of buying the packaging is changing. This present scenario is already being challenged by the sweeping changes that are beginning to take shape. More and more in-line automatic plants are being set up, as corrugated box makers gear up to meet the new demands for high precision boxes with attractive graphics and large integrated production capacities.
Plant capacity: 50 MT/DayPlant & machinery: 45 Lakhs
Working capital: -T.C.I: 847 Lakhs
Return: 52.00%Break even: 25.00%
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ALKYD RESIN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Resin is a natural or synthetic compound which begins in a highly viscous state and hardens with treatment typically; resin is soluble in alcohol, but not in composition and potential uses. There are numerous applications for resin, ranging from art to polymer production, and many consumers interact with product, which contain resin on daily basis. Humans have been using natural resins for thousand of years. Pine pitch has been used to seal boats, mummies, food containers and an assortment of other things. It has also been used as component in varnish, lacquer, inks, perfumes jewellery and many other objects. With human technological advances came the realization that resins could be formulated into polymers and discovery of synthetic resins followed shortly after. For most part, polymers made with resins are actually made with synthetic resin which is cheaper and easier to refine. Synthetic resin is much more stable, predictable and uniform than natural resin as well, since it is made under controlled condition without the possibility of the introduction of impurities. These resins are made by combining chemicals in a laboratory to stimulate the reaction which results in formulation of a resinous compound. The resin can be used in production of plastic, paints and many of the some substances that natural resin is used in. The demand of alkyd resin is increasing rapidly, so there is wide scope for new entrepreneurs.
Plant capacity: 5 MT/dayPlant & machinery: 157 Lakhs
Working capital: -T.C.I: 776 Lakhs
Return: 46.00%Break even: 44.00%
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SODIUM SILICATE ADHESIVE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Commonly known as water-glass soluble sodium silicate and colorless low cost inorganic materials when used as adhesive liquid silicates offer significantly low cost, versatility and case of handling. Their main use is to bond porous substrates such as paper and cardboard where an inexpensive, fast processing adhesive is required. Other adhesive application for sodium silicate include bonding of wood, metal foils or glass to porous substrates, glass fiber insulation bounding as well as the fabrication of foundry moulds and abrasive wheels. Because of its organic nature sodium silicate can be formulated into industrial cements with exceptionally high resistance to temperature and chemicals. Sodium silicate adhesives are usually supplied as a viscous water solution. The adhesive bond form by the evaporation of water/or chemical reaction-sodium silicate water solutions are often used directly as a unmodified adhesive, but they can also be blended with polymeric additive to improve specific properties such as toughness sodium silicates may also be used as a low cost, modifying additive in other water borne adhesive. The main advantages of sodium silicate adhesive area relatively low cost, total resistance to combustion, suitability for fast. There is good scope for few new units to come.
Plant capacity: 600 MT/AnnumPlant & machinery: 34 Lakhs
Working capital: -T.C.I: Cost of Project : 123 Lakhs
Return: 42.00%Break even: 59.00%
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GUM ARABIC (SPRAY DRYING PROCESS)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Gum Arabic is a key issue of the ecological and economical development, as it is often the main sources of revenue for semi-nomadic African people who gather it from wild, untended plants. Gum Arabic also known as Gum Acacia, is a natural gum harvested from the exterior of Acacia trees in the form of dry, hard noodles upto 50 mm in diameter, and ranging from almost colourless to brown. Acacia trees belong to the botanical family of leguminosae, predominantly species of the groups fabales and gummiferae. There are more than two hundred species of Acacia, out of which only ten produce gums with different properties. It is used primarily in the food industry as a stabilizer. It is the traditional binder used in watercolor paint, and is used in photography for gum printing, and cosmetic also used the gum, and it is used as a binder in pyrotechnic. It is an important ingredient in shoe polish. It is used often as a lickable adhesive on postage stamps and cigarette papers also, etc. We have many benefits from Gum Arabic like high source of fiber contains no less than 85% soluble dietary fiber, high percentage purity no additives free from sediment and impurities has extremely low bacterial counts, fast hydration and case of dispersion available in prehydrate form etc. Gum Arabic is insoluble in oils and in most organic solvents but usually dissolved completely in hot or cold water, forming a clear, mucilaginous solutions. Solutions containing up to 50% of gum Arabic can be prepared and as previously shown, the solubility in water increases as the temperature increases. Gum Arabic is an effective emulsifying agent, which has good demand in food industries. So, there is good scope for these types of establishment in India.
Plant capacity: 3600 MT/AnnumPlant & machinery: 86 Lakhs
Working capital: -T.C.I: 1231 Lakhs
Return: 50.00%Break even: 25.00%
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ACRYLIC RESIN (EMULSION TYPE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Resin is a natural or synthetic compound which begins in a highly viscous state and hardens with treatment typically; resin is soluble in alcohol, but not in composition and potential uses. There are numerous applications for resin, ranging from art to polymer production, and many consumers interact with product, which contain resin on daily basis. Humans have been using natural resins for thousand of years. Pine pitch has been used to seal boats, mummies, food containers and an assortment of other things. It has also been used as component in varnish, lacquer, inks, perfumes jewellery and many other objects. With human technological advances came the realization that resins could be formulated into polymers and discovery of synthetic resins followed shortly after. For most part, polymers made with resins are actually made with synthetic resin which is cheaper and easier to refine. Synthetic resin is much more stable, predictable and uniform than natural resin as well, since it is made under controlled condition without the possibility of the introduction of impurities. These resins are made by combining chemicals in a laboratory to stimulate the reaction which results in formulation of a resinous compound. The resin can be used in production of plastic, paints and many of the some substances that natural resin is used in. The demand of alkyd resin is increasing rapidly, so there is wide scope for new entrepreneurs. The Acrylics are a group of thermoplastic resins formed by polymerization of esters or amides of acrylic acid. Now-a-days they are being used as adhesives. They offer a wide range of bonding materials as well as adhesives and coatings. They have good resistance to weathering and good textile strength. These are multifaceted polymers that are utilized in variety of applications and in many forms: emulsion, solvent solution, 100% reactive, radiation cured and films. In the last dozen years, consumption of acrylic adhesives jumped 175%. There is a very good scope in this field. New Entrepreneurs venturing in this field will find immense market potential.
Plant capacity: 1500 MT/AnnumPlant & machinery: 46 Lakhs
Working capital: -T.C.I: Cost of Project : 176 Lakhs
Return: 43.00%Break even: 62.00%
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ADHESIVES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

An adhesive may be described as a substance which is capable of holding materials or adherents together by surface action. This process of joining the two or more surfaces is known as adhesion. The basic function of an adhesive is fastening the components of an assembly together and maintains the joined parts together under the service conditions. But the two parts can be bonded by other methods also. The adhesives for bonding assume importance, because the process is fast, easy and economic. Adhesives are advantageous over other methods of joining materials. Thin films, fibers and small particles that cannot be combined satisfactorily by other techniques are readily bonded by adhesives. Typical examples are laminates of films of various high polymers and plastics, aluminum foil paper, glass wool for insulation, abrasive wheels, paper, type cord with tyres, corrugated boards, paper bags, labels, tapes, safety glass, particle board, plywood etc. Polyvinyl acetate (PVAc) (Vinyl Acetate Homopolymer) includes polymers of all molecular weights formed from the free radical polymerization of vinyl acetate monomer. These homopolymers are sold as latex, emulsion or spray dried solids. The spray dried polyvinyl acetate emulsions can be reconstituted in water, mixed with other adhesive emulsions or mixed with other dry ingredients where they have the ability to be used as a binder in dry mix formulations. The PVAc emulsions are, by far, the major form in which polyvinyl acetate is used in the adhesive market. PVAc emulsions exhibit excellent compatibility with many modifying resins, lending themselves to a broad range of applications through formulation. In addition to compatibility, molecular weight (or grade) and the amount and type of protective colloid used to produce the emulsion affect adhesive properties. PVAc homopolymers are the lowest cost emulsions while possessing good adhesion to many porous surfaces such as wood and paper. Packaging and furniture applications involving paper and wood substrates constitute over 90% of the usage of PVAc emulsion adhesives. The balance of the usage involves a wide variety of applications, including consumer white glue. The packaging applications include box board manufacture, paper bags, paper lamination, tube winding and remoistenable labels. In construction, PVAc is used in prefab construction, including flooring and panel installation. PVAc is not generally used as a primary fastener where great strength is needed. The market size of all types of adhesives is very large and growing. Of this, the premium products account for some 45%. Quantitatively, the overall market size is growing annually at 11%. In India the adhesive industry players are Pidilite, 3M India, Huntsman, National Starch, Bostik Findley, Sika, Industrial Adhesives, Anabond, Seagull Industries, Metlok and others. There is a very good scope in this field and new entrepreneurs should venture in this sector. Few Indian Major Players are as under: Amartara Pvt. Ltd. Anabond Ltd. Arofine Polymers Ltd. C G-P P I Adhesive Products Ltd. Century Plyboards (India) Ltd. D I C Coatings India Ltd. D I C India Ltd. Henkel C A C Pvt. Ltd. India Tyre & Rubber Co. (India) Ltd. Jasch Industries Ltd. Jesons Industries Ltd. Jubilant Organosys Ltd. Jyoti Cosmetics (Exim) Ltd. Jyoti Resins & Adhesives Ltd. Kores (India) Ltd. Map Auto Ltd. Merino Industries Ltd. Nikhil Adhesives Ltd. P B Waviwell (India) Ltd. Pidilite Industries Ltd. Polymer Papers Ltd. Raychem Rpg Ltd. Refnol Resins & Chemicals Ltd. Resinova Chemie Ltd. S R Continental Ltd. Uflex Ltd. Unipatch Rubber Ltd. Capacity : 900 MT/Annum PVA Adhesive 300 MT/Annum Polyurethane Based 300 MT/Annum Synthetic Rubber Based 300 MT/Annum Water Proofing Compound Liquid 300 MT/Annum Water Proofing Compound Powder
Plant capacity: -Plant & machinery: 58 Lakhs
Working capital: -T.C.I: 252 Lakhs
Return: 41.00%Break even: 62.00%
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GLUE FROM LEATHER WASTE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Animal glue was the most common woodworking glue for thousands of years until the advent of synthetic glues such as polyvinyl acetate (PVA) and other resin glues in the 20th century. Today it is used primarily in specialty applications such as lutherie, pipe organ building, piano repairs, and antique restoration. Most animal glues are soluble in water, useful for joints which may at some time need to be separated. Alcohol is sometimes applied to such joints to dehydrate the glue, making it more brittle and easier to crack apart. Specific types include hide glue, bone glue, fish glue, rabbit skin glue. Significant amount of solid waste are produced including trimmings, degraded hide and hair from the beam house process. The solid wastes can represent up to 70 % of the (wet) weight of the original hides. Large amounts of sludges are also generated. Solid wastes can be utilized to manufacture utilizable products like dog toys, gelatin, glue, shoes etc. An animal skin consists of about 61% water, 34% fibrous proteins, 1% globular proteins, 2% lipids, 1% natural salts and some other ingredients including pigments. Out of three layers, the epidermis, dermis and the hypodermis it is the dermis which is later transformed into leather. The epidermis primarily composed of keratin has hair which is removed and the hypodermis has flesh and blood vessels which are also removed. In leather processing, the basic operations revolve round cleaning the skin of unwanted inter fibril material through a set of pre-tanning operations in the Beam House, processing the leather permanently by means of tanning and adding aesthetic value during the post tanning process. The starting material in most cases is raw hide or skin which has been preserved temporarily by the addition of common salt. There is a good scope and market potential for this product. New entrepreneurs should venture into this field.
Plant capacity: 750 MT/AnnumPlant & machinery: 139 Lakhs
Working capital: -T.C.I: Cost of Project : 335 Lakhs
Return: 43.00%Break even: 68.00%
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GUAR GUM - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Guar Gum is a white to yellowish white powder. It is nearly odorless. When dissolved in hot or cold water guar gum forms a paste of high viscosity. Guar's viscosity is a function of temperature, time and concentration. Guar gum can best be described as a natural food thickener, similar to locust bean gum, cornstarch or tapioca flour. Guar gum is said to have significantly more thickening ability than cornstarch. Guar gum is not just a thickening agent, but a binder and plasticizer as well. Guar gum has excellent thickening, emulsifying, stabilizing and film forming properties. At very low concentration, guar gum has excellent settling (flocculation) properties and it acts as a filter aid. Guar gum is compatible with a variety of inorganic and organic substances including certain dyes and various constituents of food. It is also used in pharmaceuticals and cosmetics Industry. Guar gum is extracted from the guar bean. The guar plant 'Cyamopsis Tetragonalobus' is an annual plant. The legume is an important source of nutrition to animals and humans. Guar or cluster beans is a legume crop that grows in the semi-arid regions of India during kharif season. India is the major producer of guar seed and gum, making up 80 to 85 per cent of the total global supply. Guar is primarily grown in Rajasthan, besides Haryana, Punjab, Gujarat and Madhya Pradesh. Export demand for guar gum is substantial .Major producers of guar gum in India are India Glycols, Vikas WSP and Vimta Labs, etc. Vimta Labs has been nominated by the European Union to certify that guar gum shipments are free from dioxins and pentacholorophenols (PCP). Guar gum has gained popularity over other gums and polysacchrides because of its increasing uses.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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