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Manufacturing Business Plan For Activated Carbon From Rice Husk, Saw Dust & Coconut Shell

A form of carbon called activated carbon has undergone an oxygen-treatment process that creates millions of small pores between its carbon atoms. By increasing the carbon's surface area, contaminants and other impurities in water can be adsorbent more effectively. Rice husk, sawdust, and coconut shells are just a few examples of the natural materials that are used to make activated carbon. The secret weapon for water filtration is activated carbon. The element with the greatest distribution in nature is likely carbon. It is found in two different allotropic crystalline forms, namely graphite (hexagonal system) and diamond (isomeric system). Graphite is soft and opaque, whereas diamond is hard and white. Others claim that carbon black and charcoal coke, both of which are categorized as amorphous carbon, are made up of incredibly tiny crystals of graphite. They are thought by some to constitute a third type of carbon. All plant and animal matter, including all of its constituent elements and the countless combinations of molecules containing oxygen and other elements, must have carbon. It appears as hydrocarbons in petroleum when combined with hydrogen. Additionally, it can be found as sodium bicarbonates in seawater, 0.03% of carbon dioxide in the air, and calcium and magnesium carbonates in sedimentary rocks like chalk and dolomite. From coal and organic vegetable and animal materials, many carbons with industrial value are created. Charcoal, coke, and petroleum coke are some of the ensuing amorphous products. In the electrical and electrochemical industries, several carbon products are manufactured and used. Amorphous carbons with greater absorption capabilities than wood or animal charcoal are sometimes referred to as activated carbon, active carbon, or active charcoal. During the Second World War, numerous processes were created to produce efficient adsorbents for use in gas masks. Under many trade names, industrial activated carbons in the form of pellets, granules, or fine powders are currently available on the market. Uses and Application A porous substance called activated carbon has the ability to absorb organic molecules from gases or liquids. Due to its ability to filter out contaminants like chlorine, germs, and pesticides, it is perfect for purifying water. There are numerous applications and uses for activated carbon, including: 1. Water can be filtered using activated carbon to make it safe to drink. 2. It can also be used to clean and improve the quality of the air by removing contaminants from it. 3. It may be used to purify water by removing contaminants like chlorine and other pollutants. 4. Before waste water is released back into the environment, industries can employ activated carbon to remove poisons and other pollutants from it. 5. Activated carbon can also be used to purify chemicals and eliminate contaminants during the synthesis of chemicals. 6. Smokers frequently employ activated carbon filters to clean their cigarette smoke. 7. Water with activated carbon can also have unpleasant tastes and odours removed. 8. Activated carbon is a fantastic approach to ensure that the water you drink is clean and secure. 9. When purchasing bottled water, it is a very affordable choice that you ought to take into account. 10. You can get clean, inexpensively filtered water every day from an activated carbon filter system if it is kept up. Indian Market At a projected CAGR of 5.4% over the forecast period of 2021–2028, the global activated carbon market is expected to increase from $3.12 billion in 2021 to $4.50 billion in 2028. The main reason for this growth is that more people are becoming aware of the advantages of activated carbon and all of its potential uses. The demand for activated carbon is also anticipated to increase over the forecast period as a result of India's expanding water treatment sector. Additionally, it is anticipated that the market for activated carbon in India will be driven by the rising demand for clean water, particularly in rural regions. The market is primarily driven by two factors: growing demand from the water treatment sector and rising public awareness of the health advantages of drinking filtered water. Granular activated carbon (GAC), powdered activated carbon (PAC), and extruded activated carbon are the three main varieties of activated carbon on the market (EAC). In India, GAC is the most popular type, followed by PAC. The increased demand for water treatment and air purification systems is responsible for this expansion. Furthermore, it is projected that the industry would expand as strict environmental rules are implemented. Notably, oil and gas, petrochemicals, and sawdust all employ rice husk, sawdust, and coconut shell activated carbon significantly. Industry Major Market Players: 1. CarbPure Technologies 2. Boyce Carbon 3. Cabot Corporation 4. Kuraray Co. 5. CarboTech AC GmbH 6. Donau Chemie AG 7. Haycarb (Pvt) Ltd. 8. Jacobi Carbons Group 9. Kureha Corporation 10. Osaka Gas Chemicals Co., Ltd. 11. Evoqua Water Technologies LLC 12. Oxbow Activated Carbon LLC 13. Carbon Activated Corporation 14. Hangzhou Nature Technology Co., Ltd. 15. Datong Coal Jinding Activated Carbon Co. 16. CarbUSA 17. Sorbent JSC 18. Henkel AG and Company KGaA 19. Avery Dennison Corporation
Plant capacity: Activated Carbon:2,000 Kg Per DayPlant & machinery: 334 Lakhs
Working capital: -T.C.I: Cost of Project:606 Lakhs
Return: 25.00%Break even: 41.00%
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