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Project Profile On Sodium Hypochlorite Manufacturing

Sodium hypochlorite is the active ingredient in chlorine bleach, a potent oxidant and bleaching agent (NaClO). Population growth is to blame for the majority of the increase in home bleach use. Water treatment is the most prevalent and fastest-growing application for bleach, owing to population development and accompanying increases in water consumption, as well as limited fresh water resources. The production of sodium hypochlorite chemicals is a well-established commercial technique, and the same approach is employed in chlor-alkali facilities to reduce chlorine emissions. Bleach (Sodium hypochlorite) is a chemical that can be found in nature and is used to whiten garments. The oxidation process, which requires the introduction of oxygen molecules into a chemical, is how bleach works. When bleach is introduced, a stain is merely a chemical composition that breaks down into smaller bits, allowing it to detach from the fabric. Chemic, or sodium hypo chlorite, was first used to bleach linen in the textile industry. When cotton became popular, it was bleached with hypochlorite as well. Hypochlorite is still used for certain bleaching in the United States, but it is more commonly utilised in Europe. In a continuous operation at 40–50°C for 0.25–0.5 h, approximately 2.5–5 gm/lit of accessible chlorine is used. The hypochlorite treatment is followed by an antichlor treatment (Sodium Bisulfite, Sulfur dioxide, or hydrogen peroxide) to prevent colour reversal (formation of chloramines). Bleaching with hypochlorite results in a brighter white, but it demands much more careful supervision. Liquid bleach, often known as soda bleach liquor in the paper and textile industries, is the most widely used of all chlorinated bleaches. Around 150 tonnes of available chlorine as liquid bleach is used for home and laundry beaching every day in the United States. Other applications include chemical processing (e.g., chlorhydrination), textile bleaching, water treatment, and general disinfection. The chlorine level of commercial liquid bleach is typically 12 to 15% accessible chlorine. Carboys, rubber-lined drums, and crucks are also available. Liquid bleach solution with 3 to 514 percent accessible chlorine packed in brown or amber glass bottles for use in the home, laundry, and sanitising accounts for the majority of the domestic bleach trade. In recent years, the 5 or 514 percent product has gained popularity. As a result of expanding urbanisation and industrialization, particularly in emerging nations such as China and India, demand for sodium hypochlorite in the wastewater chemical treatment industry has expanded drastically, contributing significantly to the sodium hypochlorite market expansion. In the coming years, exponentially expanding bleach demand from the textile and pulp and paper industries is predicted to boost the sodium hypochlorite market. During this time, the sodium hypochlorite market is expected to expand due to increased demand for the chemical in the medical industry for sanitising surgical tools and hospital facilities. Because of its application in wastewater treatment, household cleaning products, textiles, and the chemical sector, the market for sodium hypochlorite is estimated to reach USD 205 million in 2020, with a CAGR of roughly 5.5 percent between 2022 and 2027. The market is expected to grow as sodium hypochlorite becomes more popular as a bleach and disinfectant in water treatment and household hygiene products. Sodium hypochlorite has been commonly used in textile finishing for over two centuries. Preshrinking wool with sodium hypochlorite is currently a common practise in the textile industry. In former applications such as cotton whitening, stonewashing jeans, and coloured textile decolorization, other chemicals have mostly replaced sodium hypochlorite. The bleaching effluent, on the other hand, is subjected to a sulphite-based dichlorination process after use, resulting in a final discharge free of oxidative chlorine. Due to increased demand for the product from the water treatment chemical sector, the market is growing. Because it has the potential to kill illnesses such as bacteria and fungi, chlorine is a key component of disinfectants. This product's applications include water and sewage purification and treatment, swimming pools, households, hospitals, schools, drinking water, and surgical equipment. Furthermore, adequate and ongoing disinfection of public bathrooms, office spaces, outdoor areas, public complexes, and malls has resulted in a substantial demand for this product as a result of higher hygiene standards among customers. Industry Major Market Players • Advance Chemicals • The Clorox Company • Hawkins • ICL • Kemira • Occidental Petroleum Corporation • Odyssey Manufacturing • Olin Corporation • PCC Group • Vynova Group
Plant capacity: 4500 MT Per AnnumPlant & machinery: 55 Lakhs
Working capital: -T.C.I: Cost of Project: 214 Lakhs
Return: 27.00%Break even: 60.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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