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Helmet Manufacturing

A motorcycle helmet is a type of helmet (protective headgear) used by motorcycle riders. The primary goal of a motorcycle helmet is motorcycle safety-to protect the rider's head during impact, thus preventing or reducing head injury and saving the rider's life. Some helmets provide additional conveniences, such as ventilation, face shields, ear protection, intercom etc. Motorcycle helmet is the most important protective gear one can wear while riding a motorcycle. Four basic components work together to provide protection in the motorcycle helmet: an outer shell; an impact-absorbing liner; the comfort padding; and a good retention system (Chin strap). Both the shell and the liner compress if hit hard, spreading the forces of impact throughout the helmet material. The more impact-energy deflected or absorbed, the less there is of it to reach head and brain and do damage. Some helmet shells delaminate on impact. The comfort padding is the soft foam-and-cloth layer that sits next to head. It helps keep comfortable and the helmet fitting snugly. In some helmets, this padding can even be taken out for cleaning. The retention system, or chin strap, is very important. It is the one piece that keeps the helmet on head in a crash. A strap is connected to each side of the shell. Every time put the helmet on, fasten the strap securely. Motorcyclists are at high risk in traffic crashes. A 2008 systematic review examined studies on motorcycle riders who had crashed and looked at helmet use as an intervention. The review concluded that helmets reduce the risk of head injury by around 69% and death by around 42% recently. India is one of the largest manufacturers for two-wheeler helmets in the world. The country has a total manufacturing capacity of 35 million for two-wheeler helmets. This happened as government took various steps for ensuring safety of two-wheeler users by wearing a helmet. In India, around 50% of the helmet industry is under unorganized sector. This will happen as two-wheeler riders become more aware about safety and as technological advancement takes place in the helmet industry. Increase in sales of two-wheelers will also boost the demand for helmets in India. India Two-wheeler helmet market is projected to grow during 2020-2024. India two-wheeler helmet is forecast to grow at a CAGR of around 25% through 2022. Innovation such as carbon fiber helmet, air cooled technology in helmets, helmets with anti-glare visor, push button and helmet lock features, increasing number of helmet manufacturers and safety rules. In India, the importance of helmet is marked by a continuous increase in the number of two-wheeler accidents. In recent years, there has been a huge increase in the number of two-wheeler accidents, and 4.8% of people wearing helmets sustained critical injuries as compared to 23.7% of those who were not wearing helmets. Thus, in India helmets act as one of the most important safety tool. Globally 1.4 million fatalities can be avoided by wearing proper safety helmets. Thus, due to demand it is best to invest in this project. Few Indian major players • Aerostar Helmets Pvt. Ltd. • Helmet Traders Ltd. • M S A (India) Ltd. • Mallcom (India) Ltd. • Royal Enfield Sales Ltd.
Plant capacity: 1500 Nos. per dayPlant & machinery: 230 Lakh
Working capital: -T.C.I: Cost of Project:680 Lakh
Return: 30.00%Break even: 62.00%
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  • T.C.I is Total Capital Investment
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