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Aluminium Secondary Billet Casting Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The 20th century has seen the emergence of aluminium as a key industrial and strategic material, second to only steel in terms of importance and tonnages of production. Beginning with an experimental production of 1.7 tonnes in 1859, the world production of primary aluminium has grown to about 16 million tonnes in the year 1983-recording in the produces the fastest rate of growth of consumption for any metal. A point to notice is the upsurge in production synchronizing with the two world wars pointing to the need for aluminium as strategic material. In today’s industrial civilization, aluminium is important because it serves as a basic input for a number of industries; it is indispensable for building up and strengthening the industrial infrastructure in the basic sectors viz. power and transportation besides finding extensive use in other vital sectors like space, defense, buildings, construction, domestic hardware’s etc. Aluminium is a metal with high strength-to-weight ratio, better formability, and high ductility, anti-corrosive properties, with thermal and electrical conductivity. Because of these unique combinations of properties, aluminium (including its alloys) has substantially replaced a number of traditional materials from their established uses e.g. steel, copper, lead, zinc among metals and glass, wood and paper among non-metals. Aluminium is crucial for expansion of power availability and electrification programme. It has a significant role to play in saving energy in transportation sector, thus help reducing the consumption petroleum products. Aluminium plays a key role in the progress of industrial development because it serves as basic input for a number of industries from its use as a strategic metal. In view of the present day energy and fuel crisis and the need for preservation of forests for ecological balance, application of aluminium in place of steel and wood in transport sector, which has high growth potential, has become more important especially because aluminium with its inherent properties of light weight, high strength-to-weight ratio, non-corrosive, tensile strength consumes less fuel. Building and construction industry has now started evincing keep interest in the use of aluminium as it replaces wood and thereby promotes conservation of the fast depleting forest wealth. Development of high strength alloys good formability, improved casting and welding techniques have opened up wide areas of application of aluminium in the machinery and equipment sector. Another important area is the utensils, household appliances and consumer durables. Aluminium due to its conductivity, lightweight, durability and non-toxicity constitutes the most fuel-efficient and hence the ideal material for kitchenware’s. Widespread usages of aluminium utensils is, therefore, necessary in the larger context of fuel saving. The global aluminium industry has undergone remarkable changes in the recent past and the outlook for the metal is quite optimistic in the coming years, as the global demand is expected to grow by eight percent in the next few years. The aluminium production is moving forward at full pace worldwide with the notable increase in demand for the metal, as a result of developments in the traditional areas of its application. Though the rate of growth of the aluminium industry is relatively low in the developed countries, having already reached a peak, in developing countries of Asia like India and China, an accelerated growth can be expected. Globalization has opened up a worldwide market for the metal and along with it new challenges and opportunities to be faced by the industry. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Associated Aluminium Inds. Pvt. Ltd. Balaji Aluminium Alloys Pvt. Ltd. Bharat Aluminium Co. Ltd. Hindalco Almex Aerospace Ltd. Namo Alloys Pvt. Ltd. National Aluminium Co. Ltd. Shree Pomani Metals & Alloys Ltd. Sun Industries Ltd.
Plant capacity: 21600 MT/AnnumPlant & machinery: 410 Lakhs
Working capital: -T.C.I: Cost of Project : 2020 Lakhs
Return: 43.00%Break even: 63.00%
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