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Welding Electrodes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

The heavily coated electrode, employed for most structural steel welding is a core wire or low carbon rimmed steel, which is covered by extrusion with a sheath of material of consistency. The sheath dries to a hard semi flexible tube, which becomes firmly attached to the core wire. The compounding of coating was at one time a closely guarded secret of the manufacturer concerned but the technical advance in our knowledge have led to an understanding by the welding engineer of the function of each addition made to the coating. Welding electrodes are extensively used in all type of mechanical process as joints two pieces in one, to give cylindrical shape to a flat sheet filling a small hole on the surface of the sheet. The welding electrodes are manufactured in standard range of diameters corresponding standard lengths. 3.15 mm O & 4 mm O electrode are manufactured in 350 mm & 450 mm lengths respectively. These are the coat-finished diameters. Generally Used Flux Materials Are: Rutile (weld grade) L.C. Ferro Manganese H.C. Ferromanganese Magnesite Calcite Talcum China clay Potash Mica Quartz Cellulose Titanium dioxide Potassium silicate The plant is highly suitable for SSI sector. The electrode consumption is directly proportional to the over all steel consumption looking at the steel production targets in future, it can be well felt that welding electrode industry has a very good scope in India. Welding industry is substantially dependent on the automobile, steel and engineering sectors. The market for welding segment is divided into welding equipment and consumables in the ratio of 1:3. The welding equipment market is divided between manual metal arc welding and automatic and semi-automatic welding equipment. The relationship between the manual and others is 3:1. Slightly more than half of the market is in the organized sector; the informal sector and imports account for the balance. The welding machinery and electrodes market is basically served by two leading players, Advani-Oerlikon and Esab with sizable contributions from Ewac Alloys and Modi Industries. Indal and Ahura are other major players. New entrants in the industry are the MNCs: D&H Welding, Levicon Electric (USA), and Hyundai Corp of South Korea. Few Indian Major Players are as under: Ador Welding Ltd. Bobshell Electrodes Ltd. D & H Welding Electrodes (India) Ltd. Diffusion Engineers Ltd. Dwekam Electrodes Pvt. Ltd. Esab India Ltd. Jhaveri Weldflux Ltd. Kanyaka Fine Weld Ltd. Mailam India Ltd. Rasi Electrodes Ltd. Rockland Thermionics Ltd. Superstar Welding Inds. Ltd. T & R Welding Products (India) Ltd. Weld Excel India Ltd.
Plant capacity: 1200 MT/Annum (Welding Rods)Plant & machinery: 21 Lakhs
Working capital: -T.C.I: 165 Lakhs (W/C 2 Month)
Return: 49.00%Break even: 40.00%
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