Introduction:
Due to the need to decrease energy use and carbon emissions, the demand for energy-efficient appliances has grown over time. Ceiling fans are frequently used in homes for cooling and air circulation. Due to brushless DC (BLDC) motor-based fans’ greater energy economy and performance, the conventional AC induction motor-based fans are being phased out.
The production of BLDC fans, which are becoming more and more popular in the market, will be evaluated technically and economically in this paper. The technical characteristics of BLDC fans, the production procedure, and the viability of producing 100,000 BLDC fans annually are all examined in the report.
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Technical Evaluation:
Compared to the conventional AC induction motor technology used in ceiling fans, BLDC motor technology has a number of advantages. BLDC motors are more durable, more effective, and quieter. To enable a more accurate control of the motor speed and torque, they use permanent magnets and electronic commutation.
The performance of the BLDC motor is dependent on a number of variables, including the type of windings utilised, the magnetic material used for the permanent magnets, and the control electronics. The permanent magnets and windings are located in the rotor and stator, respectively, of the BLDC motor. The magnetic field produced by the stator windings interacts with the magnetic field of the rotor magnets to produce torque. The stator and rotor are separated from one another by an air gap.
Related Business Plan: Brushless DC Motor (BLDC) Fan Production
Sensor- or sensor-less BLDC motors are also possible. Sensor-based motors use Hall Effect sensors to determine the position of the rotor, whereas sensorless motors estimate the rotor position via back-electromotive force (EMF) detection. The more sophisticated sensorless control method is preferable since it is less expensive, more dependable, and easier to use.
Designing the stator and rotor, winding the stator, magnetising the rotor magnets, building the motor, and testing the motor are all steps in the production of BLDC motors. To guarantee high-quality standards, the production process requires specialised tools and trained staff.
Economic Analysis: A substantial initial investment in machinery, gear, and skilled labour is required to produce BLDC fans. A cost analysis model that takes into account both fixed and variable expenses can be used to determine the overall cost of producing 100,000 BLDC fans annually.
Cost of the land, the structure, the machinery, and the equipment are all considered to be fixed costs. An estimated $3,500,000 will be spent on fixed costs each year to produce 100,000 BLDC fans.
Materials, labour, and overhead expenditures are some examples of variable costs. An estimated $6,500,000 in variable costs are incurred each year to produce 100,000 BLDC fans.
The overall cost of manufacturing 100,000 BLDC fans per year, including both fixed and variable costs, is $10,000,000.
Sales of 100,000 BLDC fans per year will bring in $100,000 in revenue, depending on the selling price and market demand. A BLDC fan is anticipated to sell for $100. As a result, $100,000 in annual revenue is created from the sale of 100,000 BLDC fans.
Profitability:
A variety of financial indicators, including Net Present Value (NPV), Internal Rate of Return (IRR), and Payback Period, can be used to assess the profitability of manufacturing BLDC fans (PP).
Net Present Value:
The difference between the present value of cash inflows and outflows over a specified time period, often 5 to 10 years, is known as the Net Present Value (NPV). A positive NPV implies that the project is financially feasible because it is a measure of the project’s profitability.
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