Potential Value-Added Products of Ginger and Production Methods

Ginger Production Methods

Introduction

The popular and adaptable spice ginger (Zingiber officinale) has been utilized for generations in a variety of culinary and therapeutic purposes. Worldwide, tropical and subtropical regions are used to cultivate ginger, which is prized for its potent aroma and distinctive flavor. The market for ginger has expanded significantly in recent years as a result of its multiple health advantages and rising recognition in the food and beverage sectors. This article examines a few potential value-added ginger products and the manufacturing processes used to create them.

Ginger Powder 1.

Ginger powder is one of the most popular value-added products made from ginger. It is made by drying and finely powdering the ginger rhizome (root). A common spice in cooking and baking as well as a flavoring for teas, drinks, and nutritional supplements is ginger powder.

Production techniques:

  1. a) Sun drying: After being washed, peeled, and thinly sliced, ginger rhizomes are spread out equally on a clean surface and left in the sun for three to five days. After that, a fine powder is made from the dried ginger slices.
  2. b) Oven drying: Ginger rhizomes are cut into slices and baked for 8–10 hours at a low temperature (50–60°C) in a prepared oven. After that, a fine powder is made from the dried ginger slices.
  3. c) Dehydrator drying: Ginger slices are spread out on the dehydrator’s trays and dried for 8 to 10 hours at a temperature of 50 to 60 degrees Celsius. After that, the dried slices are ground into a powder.

 

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  1. Ginger Oil Ginger rhizomes are steam-distilled to produce ginger oil, an essential oil. In the food and beverage industries, it is employed as a flavoring agent, in aromatherapy, massage, and other applications. Ginger oil is frequently used in skincare and cosmetic products due to its antibacterial, anti-inflammatory, and antioxidant characteristics.

Production techniques:

  1. a) Steam distillation: Ginger rhizomes that have been cleaned and crushed are put in a steam distillation device. The volatile substances in the ginger are vaporized when steam is applied; the vapor is then condensed and collected as ginger oil.
  2. b) Hydro distillation: In a distillation equipment, crushed ginger rhizomes are soaked in water. The ginger’s volatile components are carried by the steam as the water is heated. Ginger oil is created by condensing the vapor.

The ginger rhizomes are mechanically pressed to extract the oil without the use of heat in the cold pressing process, which is less popular for the manufacture of ginger oil.

Ginger Extract 3.

Ginger’s active ingredients, including gingerols and shogaols, are concentrated in ginger extract, a liquid version of the spice. In the food and beverage industries, it is used as a flavoring agent, in herbal medicine, and in dietary supplements.

Production techniques

  1. a) Solvent extraction: Crushed ginger rhizomes are mixed with a solvent (such water or ethanol) to dissolve the active ingredients. The solvent is subsequently expelled, leaving a concentrated ginger extract in its place.
  2. b) Supercritical fluid extraction: of this technique, the active ingredients of ginger are extracted using supercritical fluids like carbon dioxide (CO2). In order to pass through the crushed ginger rhizomes, the supercritical CO2 is heated and pressurized until it becomes a fluid. The active ingredients are dissolved by the CO2, and the resulting mixture is then separated and gathered as ginger extract.

 

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  1. Ginger Tea Made from fresh or dried ginger rhizomes, ginger tea is a well-liked herbal beverage. It is a popular choice for treating colds because of its well-known calming and warming effects.

Stomach problems and the flu persist. You can drink ginger tea by itself or combine it with other herbs and spices for flavor and health benefits.

Production techniques

  1. a) Fresh ginger rhizomes are cleaned, peeled, and thinly sliced or grated for use in a fresh ginger tea. After steeping the ginger in boiling water for 5 to 10 minutes, tea is made from the ensuing infusion. You can adjust the sweetness and flavor by adding honey, lemon, or other ingredients.
  2. b) Dried ginger tea: To make ginger tea, use dried ginger slices or ginger powder. After steeping the dried ginger in boiling water for 5 to 10 minutes, tea is made from the infusion. You can add sweeteners and flavors as you choose.
  3. c) Ginger tea bags: You may buy pre-packaged ginger tea bags from grocery stores or internet merchants that contain dried ginger or ginger powder. The tea infusion is prepared by steeping the tea bags in boiling water for the specified amount of time.
  4. Ginger Candy Ginger candy is a well-known sweet prepared from sugar and ginger. It is popular due to its relaxing effects on the digestive system and is noted for having a sweet and spicy flavor. There are many types of ginger sweets, including ginger chews, ginger hard candies, and ginger crystallized candies.

Production techniques

  1. a) Cleansed, peeled, and finely sliced fresh ginger rhizomes are used to make crystallized ginger. The ginger slices are next cooked till soft and translucent in a sugar syrup. The ginger pieces are boiled, then drained and sprinkled with sugar. After allowing the sugared ginger slices to dry, crystallized ginger forms.
  2. b) Ginger chews: Tapioca starch or gelatin are used as a binding agent together with sugar, glucose syrup, and ginger puree or powder. The mixture is heated and cooked until the right consistency is achieved. Once the mixture has been cooked, it is either poured into moulds or rolled out and cut into the desired shapes. After cooling, the completed ginger chews are packaged.
  3. c) Ginger hard candies are made by heating and cooking a mixture of sugar, glucose syrup, water, and ginger flavoring (such as ginger oil or ginger extract) until it reaches the hard crack stage. After being poured into moulds or flattened out and cut into the necessary shapes, the hot candy mixture. After cooling, the finished ginger hard candies are wrapped.

Ginger Beer and Ginger Ale

Popular carbonated drinks prepared with ginger, sugar, and water include ginger ale and ginger beer. While ginger beer is traditionally fermented and may contain a trace amount of alcohol, ginger ale is a milder, non-alcoholic beverage. Both drinks are consumed for their cooling flavors and potential health advantages, such as promoting digestion and reducing motion sickness.

 

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Production techniques

  1. a) Ginger ale: Rhizomes of ginger, sugar, and water are boiled to create a ginger syrup. Ginger ale is made by straining the syrup and adding it to carbonated water. Ginger flavorings like ginger oil or ginger extract may also be used in the commercial production of ginger ale.
  2. b) Ginger beer: Traditionally, fermentation is used to make ginger beer. Ginger, sugar, and water are combined and allowed to ferment for a few days to create a ginger “bug” or starting culture. The ginger bug is then combined with more sugar and water and let to ferment for a longer period of time. The ginger beer is filtered, bottled, and carbonated after the necessary amount of fermentation has been reached.

Conclusion

There are many ginger-based items that have the potential to bring value, including ginger powder, ginger oil, ginger extract, ginger tea, ginger candies, ginger ale, and ginger beer. Due to the numerous culinary, therapeutic, and cosmetic uses of these products, ginger is a valuable and adaptable product. The processes used to create these value-added

Simple methods like sun drying and boiling are combined with more complex ones like steam distillation and supercritical fluid extraction to produce continuing goods. The increasing demand for ginger-based products emphasizes the need of looking into creative uses for this adaptable rhizome and maximizing its potential advantages for both consumers and businesses.

 

 

 

 

The demand for value-added ginger products is anticipated to increase as consumer knowledge of the health advantages of ginger rises. Small- and large-scale enterprises alike can benefit from this expansion by taking advantage of the rising demand for ginger products. Businesses can diversify their product offers, boost revenue, and support the expansion of the global ginger industry by investigating and funding the creation of cutting-edge ginger-based goods.

Additionally, the creation of value-added ginger products presents a chance to lessen food waste and encourage sustainability. Producers can reduce waste and make greater use of the available resources by using the complete ginger rhizome, including any pieces that might otherwise be thrown. This environmentally friendly method of growing ginger also helps to realize the full economic potential of ginger cultivation.

The potential value-added products of ginger and their diverse manufacturing techniques, in conclusion, show the adaptability and business potential of this historic spice. It is crucial for researchers, producers, and manufacturers to keep looking for new and inventive ways to fully use the potential of this adaptable and valuable rhizome as the demand for ginger and its value-added products grows on a global scale.

 

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