Manufacturing of Plastic Toys
Most Profitable Kids Toys Industry to Start
A toy is an item that is used in play, especially one designed for such use. Playing with toys can be an enjoyable means of training young children for life in society. Different materials like wood, clay, paper, and plastic are used to make toys. Many items are designed to serve as toys, but goods produced for other purposes can also be used. For instance, a small child may fold an ordinary piece of paper into an airplane shape and “fly it”. Newer forms of toys include interactive digital entertainment. Some toys are produced primarily as collectors’ items and are intended for display only.
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Types of Plastic Toy Molds
Plastic toy plays a leading role in the toy market, and their production use almost all plastic molding processes. The most common plastic toy molds are in the following categories:
Injection mold: It is the most widely used in toy production. It has the characteristics of high product quality, stable size, good finish and high production efficiency. It is applied to a toy with high quality requirements, many assembly parts, thick wall thickness and large batch size.
Hollow mold: It is specially applied to production of hollow toy products with complex shapes, large wall thickness and large size, and low dimensional accuracy.
Electroforming mold: It has a highly simulated outer surface because it can be directly electroformed according to actual material, so that even skin pores can be perfectly displayed. It is particularly suitable for production of head, torso and limbs on the toy dolls and animal.
Processing characteristics and processing technology of plastic toy molds
Based on above toy product design and plastic mould design requirements, toy molds in its processing characteristics and processing technology are also more complex and special than other molds. It must have a special processing technology to ensure. The following focuses on the processing characteristics and processing techniques of several toy molds:
Simulation surface processing technology
For mold processing with simulation requirements, it is difficult to meet requirements by general conventional machining methods. It is also very difficult to manually engrave, and it is easy to get out of shape. Therefore, there are several special processes to meet processing of cavity surface of simulated surface.
1, Cavity surface chemical etching process: It can process various patterns, such as various patterns, imitation leather lines, and imitation wood grain and so on.
2, Electroforming process: It is characterized by being faithful to the original shape.
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Generally, there are two kinds of processing methods:
1, directly electroforming after being processed by physical object, and mold cavity is set by electroforming;
2, electroformed with same copper electrode as real object, and then set copper electrode as mold cavity.
Contouring process
Since toy has an irregular shape, it is often necessary to use profiling during processing of mold. Following profiling processes are commonly used:
1, Directly process convex and concave molds with ratio After sample with ratio of is processed, as a master, convex and concave cavity are directly processed on the copy milling according to the ratio. It is suitable for processing large, medium and less demanding cavities.
2, profiling process of Magnifying and reducing through making a profiling by enlarging sample several times. Proportioning several times to make a profiling, then profiling is reduced according to original scale during profiling process to obtain convex and concave die. It is more suitable for cavity machining of medium, small and complex fine patterns.
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3, after shape of electric spark of EDM is machined, electrode spark formed by profiling is used to machine convex and concave mold cavity. It is often used for processing of concave mold.
4, Three-dimensional profiling process of CNC programming: It is common in CNC programming with character of high processing precision.
Precision casting method forming convex and concave molds
It is often used in the manufacture of hollow molds, and is generally suitable for large and medium-sized molds with complex shapes but low precision requirements. Common casting methods include: high temperature casting such as cast steel and cast copper. It is suitable for large and medium plastic toy molds; medium temperature casting including cast aluminum, cast zinc alloy and suitable for medium and small plastic toy molds; low temperature casting generally suitable for small pattern cavity. However, disadvantages of these casting processes are large deformation, low precision, large error, and need to be reworked frequently.
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EDM Process
EDM process is one of the most commonly used processes in toy mold processing.
Effective polishing method for cavity surface
In the toy mold, surface polishing is a very important work after plastic mould design, and polishing workload even accounts for more than 50% of entire molding cycle. How to achieve polishing requirements quickly and efficiently is a goal pursued by mold processing in plastic mounding factory. In particular toy mold has a small and deep cavity and it is difficult to polish. Although there are many electric polishing tools and other polishing techniques, manual polishing still plays a leading role at present. In order to achieve a good polishing effect, it is necessary to train a good quality polisher, have a strict polishing procedure, and combine advanced polishing materials.
Market outlook
The Indian toys market was worth US$ 1.75 Billion in 2019. The existence of toys in India dates back to the Indus Valley Civilization around five thousand years ago.
The earliest toys included whistles shaped like birds, toy monkeys which could slide down a string and small carts which were made from materials found in nature such as sticks, clay and rocks. In recent years, the advent of advanced technology and machinery has encouraged manufacturers to produce modern and innovative toys. Looking forward, the Indian toys market to exhibit strong growth during 2020-2025.
India baby toys market is segmented based on product type, material type, age, sales channel and region. Based on product type, the market is categorized into electronic, soft, educational and others. Among them, the soft toys are gaining high traction and are most popular in the Indian market as they are considered safe and find popularity among children of all age groups.
India has one of the largest young population in the world, owing to which, the toy industry in the country has witnessed a rapid growth. The market is brimming with a wide array of both traditional and modern toys.
However, with evolving trends, there has been a shift from conventional toys towards innovative and hi-tech electronic toys. For instance, Lego has replaced wooden building blocks while Barbie dolls have now taken over traditional cloth dolls.
Views on recent moves by the Indian Government
The India government has recently announced a stricter quality testing for imported toys and also considering imposing further curbs, making toys a part of the restricted list. It is also looking to increasing the import duty further by 60%, over the 100% that was already increased in the earlier budgets.
While it’s a welcome move to have stricter quality control in place because it would mean that the unbranded cheaper toys would find it difficult to make its way into the market and branded safer toys will have a larger play. This move could put India at part with the larger toy consuming markets like US, UK, Canada and Australia along with other top European countries, where most of the toys are branded and safe.
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However, with import duty increase, a measure that the government of India expects to help in local manufacturing of toys, appears like a move coming from a lack of understanding of the industry dynamics.
To promote local manufacturing, incentivizing manufacturing would be a much bigger invitation for international toy manufactures to set up shop in India and export to worldwide markets, rather than making it difficult to import. Simply because, most of the brands and entertainment properties that the toys are based on, are owned outside of India, and at least a Speciality toy store in the organized sector like Hamleys or Toys “R” Us will continue to be merchandised over 90% with toys into the country, as India is one of the smallest consumption markets for branded toys globally and it would only make commercial sense for big global toy companies to set up a manufacturing facility for export rather than for domestic consumption.
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Increasing import duties could only make branded safe toys more expensive and turning consumers to cheaper Indian made toys which aren’t of as high quality as international branded toys as of today. This measure means that the small Indian toy traders and retailers, apart from Indian corporates like Reliance who have significant play in toys will be severely impacted. A move that would not go down well with the traders’ associations that form a large voting base for the government. In any case with the current 20% duty, freight and tax rates, the branded toys are priced at least 2X, if not more, as compared to locally made toys for the same box size. So, by no means a threat to local manufacturing.Moreover, making licensed, high quality international brands available in India continues to be a challenge due to tough Import norms and the recent increase in import duty. As a result, small businesses, who wish to legitimately license and sell these products suffer, while low quality, low cost Chinese toys continue to flood the market.
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