Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyurethane

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

          The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.




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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
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NameCapacityCost *Return %
Acrylic Fibre600,000 Acrylic Fibre/Year102.0055.00
Acrylic Yarn42,000 Kgs Acrylic Yarn/Year30.0033.58
Acrylic Based Industriesa) 400 Kgs of Acrylic fibre/Day b) 100 Kgs Acrylic adhesive/Day40.0056.94
Agricultural Pipe (Kisan Pipe)-0.000.00
Acid & Alkali Proof Rubber Hand Gloves-0.000.00
Acrylic Sheet300 M.T. of Sheet/Year59.0052.67
Alkyd Resin from Linseed Oil and Soyabean Oil-0.000.00
Alkyd Resin from Cashew Nut Shell Oil45 MT/Year0.000.00
Air Bubbles Packaging300 Tons of LDP Air Bubble Packing Film or sheet/Year60.0050.23
Auto Flaps-0.000.00
Azo Dicarbon Oxide-0.000.00
ABS Granules300 Tons/Year45.0052.49
Automobile Tube & Flaps-0.000.00
Automobile Tyre, Tubes & Flaps10,000 Tyres & Tubes/Year1,388.0066.51
Auto Tubes & Tyres (for Scooters, Motor Cycle)-0.000.00
Acrylic Mirror10000 NOS/day182.7539.00
Acrylic Sheet0.30 MT/day45.0154.97
Automobiles Tyre, Tubes & Flaps1 lakh/A2,651.6740.00
Audio Cassette Manufacturing60000 NOS/day675.1642.61
Bicycle Tyres4000 PCS./8 Hr. 4000 NOS/day163.0459.50
B.O.P.P. Film10 Ton/day217.1636.06
Baby Nipple-0.000.00
Baby Nipple (Big Size)a. 2,800 Delux Nipples b. 2,800 Top Nipples/Day 8,40,000 Delux Nipples/Year0.0030.00
Baby Nipple (Big Size)-0.000.00
Bakelite Moulding Powder5,29,500 Kgs of Various Grades of Bakelite Powder/Year52.0039.69
Bakelite Moulded Products-0.000.00
Plastic Balloons for Advertising-0.000.00
Black Insulating Tape3,00,000 Tape rolls/0.000.00
Blowing Agents (Diphenyl Triazene) and Dinitrosopenta-methylene Tetramine-0.000.00
BOPP Film-0.000.00
Brake Rubber Blocks with Fibre Reinforcement-0.000.00
Brake Hoses-0.000.00
Building Blocks-0.000.00
C.N.S.L. Based Resins in Powder and Liquid form1 Tons/Year35.0049.00
Canvas Shoes60,000 Pairs/Year35.0037.80
Carboys (blow moulding)30,000 (30 Lts. Cap.) 15,000 (50 Lts. Cap.) 15000 (65 Lts Cap.) Containers & Carboys/Year33.0055.00
Cassette Tapes Cover-0.000.00
Co-Extrusion Film-0.000.00
Co-Extrusion Blow Films Multilayer Flexible Composites240 of co-Extruded Film/Year48.0063.12
Coir Foam30,000 Coir Foams/Year Type Belting/Year43.0050.53
Conveyor Belting300 MT Various55.0040.32
Colour Coating on Polystyrene Molded Beads-0.000.00
Colour Grader From Latex rubber-0.000.00
Crepe Rubber-0.000.00
Cycle Tyres-0.000.00
Cycle Tyres & Tubes2,25,000 Nos of Cycle Tyres 2,25,000 Nos of Cycle Tubes/Year38.0033.17
Cycle Tyre & Tubes2,20,000 Tyres 2,20,000 Tubes/Year36.0028.43
HDPE/PP Woven Sacks Using Plain Looms1,50,000 Bags/Month31.0048.00
Disposable Plastic Syringes10000 NOS/day70.3625.16
Disposable Medical Syringes3 lakhs Nos/Annum Ryles Tubes 3 lakh Nos/Annum Feeding Tubes 15 lakh Nos/Annum Urocace Tubes 15 lakh Nos/Annum Dispa Vaccum set 30 lakh Nos/Annum Disposable syringes0.000.00
Decorative Laminated Sheets (Sunmica)6,45,834 Sq. Mtrs Sheets/Year60.0020.00
Diethyl Phthalate (DEP)600 Tons/Year52.0070.18
Disposable Cigarette Gas Lighter (Plastic)1,50,000 Nos/Year0.0030.00
Disposable Plastic Syringes1,00,500 Dozen 5 c.c. Syringe 50,400 Dozen 2 c.c. Syringe 12,600 Dozen 1 c.c Syringe 1,63,800 Dozen of needle0.0054.00
Disposable Plastic Syringes with Needles3,50,000 Doz. Of 5 ml. 10 ml. 2ml.& 1 ml./Year70.0038.00
Disposable Plastic & Glass Syringes & Needlesi) 1,00,800 Dozen Syringes (5 cc) ii) 50,400 Dozen of Syringes (2 cc) iii) 12,600 Dozen of Syringes (1 cc) iv) 1,63,800 Dozen of Needles/Year0.000.00
Disposable Plastic Syringes with Needles1 Lakh Dozen of 10 ml cap. Syringes 2 Lakhs Dozen of 5 ml cap. Syringes 1.5 Lakhs Dozen of 2 ml Cap. Syringes 1 Lakh Dozen of 1 ml Cap Syringes/Year60.0035.60
Dyeing & Bleaching-0.000.00
Egg Trays From Plastics-0.000.00
Elastic & Rigid Tapes-0.000.00
Elastic Waist Bands-0.000.00
Elastic Threads & Twines300 MT/Year50.0040.00
Electrical Insulation Tape (using BOPP Film)-0.000.00
End Fitting for Rubber Hose Pipe18,900 Pieces 1'' Dia Coupling 18,900 Pieces 2'' Dia Coupling/Year39.0025.59
Engineering Plastic Auto Components1. Blinker lights 20000 Pcs. 2. Tail Lamps- 20,000 Pcs. 3. Dash Boards-500 Pcs./Month48.0045.66
Epoxy Resin150 Tons Epoxy Resin/Year40.0052.00
Extrusion from Plastic Waste-0.000.00
F.R.P. Boat Building120 Boats/A 215.6247.10
F.R.P. Sheet & Product500 Kgs/day59.0741.73
Fibre Reinforced Plastic Pipes6000 Meters/day410.2453.20
FRP Products (Helmet, Wash Basin Sheets Roofing Sheets)10,000 Helmets 5,000 Wash Basin 6,000 Roofing Sheets 3,000 Sheets/Year40.0028.60
Fabricated Plastic Products-0.000.00
Fibre Bearing-0.000.00
Fibre Reinforced Plastics-0.000.00
Field Rubber Converted to 60% Latex Rubber-0.000.00
Field Rubber Converted to the 60% latex Rubber5 T.P.D.150.0050.00
Flexible Office Furniture Systems500 Pcs./Day38.0052.00
Flexible P.U. Foam-0.000.00
Flexible Polyurethane Foam-0.000.00
Flock Velvet-0.000.00
Flushing Cistern-0.000.00
Foam & its Products (Mattresses, Pillows, Cushions & Sheets)-0.000.00
Foam Leather (Rexin)-0.000.00
Foam Sole for Hawai Chappals-0.000.00
Formaldehyde Crockery and Other Items0.000.00
Glass Silvering-0.000.00
Good Quality Plastic Goods Industry-0.000.00
Granules from Acrylic Monomer1 Tons/Day39.0038.00
Gum Bottles (PVC)-0.000.00
Gunny Bags Manufacture-0.000.00
HDPE Film Sheet500 Kgs/day51.6444.39
HDPE Twine & Rope400 Kgs/day766.4347.47
H.D.P.E. Bags (Stiching)20000 NOS/day101.7434.11
H.D.P.E. Woven Sacks/ Stitching43200 NOS/day172.4429.80
Hard Rubber Battery Container1000 NOS/day164.7637.55
Heat & UV Stabilizers For PVC & Other Engineering Plastics0.000.00
HDPE Coated Paper Sacks-0.000.00
HDPE Coated Paper Sacks-0.000.00
HDPE Containers82000 Kgs =35.75 Lachs Blow Moulded Containers of Diff. Sizes 18,320 Kgs 14.75 Lakh Injection Moulded Containers of Diff. Sizes30.0021.83
HDPE Containers & Carboys (Blow Moulding)40,000 (20 Ltrs. Cap.) 30,000(30 lts Cap.) 15,000 (50 Lts Cap.) 15,000 (50 lts Cap.) 15,000 Tainers &0.000.00

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  • Cost is in Indian Rupee INR '00,000 (hundred thousand/Lakhs)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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