Electroplating, Metal Polishing, Anodizing, Phosphating Metal Finishing and Powder Coating

Surface finishing is a broad range of industrial processes that alter the surface of a manufactured item to achieve a certain property. Currently, the trend is towards surface treatments. Surface engineering techniques are generally used to develop a wide range of functional properties, including physical, chemical, electrical, electronic, magnetic, mechanical, wear-resistant and corrosion-resistant properties at the required substrate surfaces. In general, coatings are desirable, or even necessary, for a variety of reasons including economics, material conservation, unique properties, or the engineering and design flexibility which can be obtained by separating the surface properties from the bulk properties. Some of common metal surface finishing technology are electroplating, electroless nickel plating, aluminium anodizing and dying, black oxidizing of copper and steel, conversion coating and passivation, pickling, heat treatment, electropolishing etc.

Electroplating is the process of applying a metallic coating to an article by passing an electric current through an electrolyte in contact with the article, thereby forming a surface having properties or dimensions different from those of the article. Essentially any electrically conductive surface can be electroplated. Special techniques, such as coating with metallic-loaded paints or silver-reduced spray, can be used to make nonconductive surfaces, such as plastic, electrically conductive for electroplating. The metals and alloy substrates electroplated on a commercial scale are cadmium, chromium, cobalt, copper, gold, indium, iron, lead, nickel, platinum group metals, silver, tin, zinc, brass, bronze, many gold alloys, lead-tin, nickel-iron, nickel-cobalt, nickel-phosphorus, tin-nickel, tin-zinc, zinc-nickel, zinc-cobalt, and zinc-iron. Electroplated materials are generally used for a specific property or function, although there may be some overlap, e. g., a material may be electroplated for decorative use as well as for corrosion resistance.

Electropolishing is used in the pharmaceutical, electronic, food, beverage, automotive, aerospace and many other industries. Pickling is the removal of oxide layers resulting from welding and heat-treating. Pickling or chemical cleaning is the chemical cleaning of metallic surfaces in order to remove impurities, stains or scale with an acidic solution. Anodizingis an electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts.

With the growth in infrastructure, India will need huge amounts of metal. Aluminium is used in various sectors such as transportation, packaging, building/construction and electricity. Globally, automotive, packaging and construction sectors are the major end users of aluminium, while in India the power sector consumes most followed by automotive and housing sectors. The sector wise consumption break -up as follows: electrical-64 per cent, transport-18 per cent, packaging-4 per cent, industrial machinery-3 per cent, consumer durables-3 per cent, and steel sweetening, power and chemicals -11 per cent. There is no doubt that Indian infrastructure is poised for a great leap forward. The surface finishing industry will play an important role in constructing the Indian infrastructure.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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NameCapacityCost *Return %
Chrome Plating-0.000.00
Nickel Plating brightener-0.000.00
Anodized Aluminium Labels (Anodizing Print)-0.000.00
Anodizing of Name Plates-0.000.00
Anodizing of Aluminium & Its Alloys25 Tons/Month60.0056.32
Anodizing of Aluminium-0.000.00
Cadmium Plating & Yellow Colouring10 Lakhs Pcs/Year30.0032.39
Chrome Plated Bathroom fittings5 Lakhs Pcs/Year75.0052.90
Copper, Nickel and Hard Chromium Coating on Offset Printing Plates and Damping Rolls-0.000.00
Chrome Plating-0.000.00
Corrugation of Plain Galvanized Sheet-0.000.00
Di Nickeling on Metals-0.000.00
Electropolishing On Steel20000 Sq. Mt/day162.9147.88
Electroplating on Utensils-0.000.00
Electroplating Chemicalsa. 30,000 Kgs of Nickel Sulphate b. 30,000 Kgs of Chromium Trio- xide or Chromic Acid/Annum30.0029.80
Electroplating of Gold and their Chemical Treatment of Golden, Silver Thread2500 Kgs/Year47.0023.30
Electroplating of Plastics-0.000.00
Electroplating of Metal Treatment in Golden Colour on Silver Thread-0.000.00
Electro Deposition, Anodizing and Pickling on Metal300 Tons/Year30.0038.50
Electrolytic Capacitor10 Million Nos./ Year60.0027.50
Electroplating Brighteners-0.000.00
Electroplating of Various Metals-0.000.00
Electroplating Plant for Nickel Chrome Copper Plating Articles-0.000.00
Electro Galvanizing Plant for Wire300 Tons of Electro Galvanizing Wire/Year40.0047.38
Electrolytic Iron Powder-0.000.00
Gold Salt500 Gm/day113.7062.65
Gold Electroplating On Cheaper Ornaments1 Sq. Meter/day24.1639.51
Gold Coloured Metal Coating on Brass Button-0.000.00
Gold Electroplating on Metallic Jewellery-0.000.00
Gold Electroplating-0.000.00
Hard Chromium Plating10 Lakhs Pcs/Year39.0062.15
Hot Dip Galvanizing2400 MT/Year128.0056.73
Inside Coating of Glass Shell with Silver-0.000.00
Metal Pretreatment Chemicals300 Tons of Non Ferrous Metal Treatment Chemical 300 Tons of Ferrous Metal Treatment Chemicals/Year35.0051.00
Nickel Plating on Glass Bangles-0.000.00
Precious Metal Plating & their Salts-0.000.00
Pure Copper from Impure Copper Rods by Electrolytic Process-0.000.00
Rhodium Plating on Silver and Golden Jewellery6000 Sq. Ft. of Jewellery/Year80.0052.00
Rainbow Colours on Metal-0.000.00
Selenium Coated Aluminium Plates (for Use in X-ray)-0.000.00
Selenium Coated Aluminium Drum used in Plain Paper Copier75000 Drums/ Year50.0042.00
Silvering of Glass2mm Thickners- 10000 Sq. m 3mm Thickners- -10000 Sq. m. 4mm Thickners- 5000 Sq. m 5mm Thickners- 5000 Sq. m/Year35.0036.42
Silver, Brass & Gold Electroplating-0.000.00
Transparent Anodizing Printing-0.000.00
Vacuum Metallizing(a) 300 Sq. m of Acrylic Sheet 300 Sq. m of Glass/Day38.0038.63
Tin Printing & Anodizing on Aluminium-0.000.00
White affixing Materials on Wire Gauge (Coating on Wire Gauge)-0.000.00
ELECTROLESS CHROMIUM PLATING 0.000.00
TRANSMISSION TOWERS & TELE COMMUNICATION TOWERS WITH GALVANIZING PLANT-0.000.00
LACQUER (ELECTROPHORETIC) FOR JEWELLERY ACRYLIC BASED-0.000.00

Information
  • Cost is in Indian Rupee INR '00,000 (hundred thousand/Lakhs)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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About NIIR PROJECT CONSULTANCY SERVICES

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. Its various services are: Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Preparation of Project Profiles and Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects and industry.

NPCS also publishes varies technology books, directory, databases, detailed project reports, market survey reports on various industries and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by Indian and overseas professionals including project engineers, information services bureau, consultants and consultancy firms as one of the input in their research.

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