Copper and Copper Products

Copper is a very special metal for industrial applications and has been mined for centuries. It is a ductile metal with very high thermal and electrical conductivity. Pure copper is rather soft and malleable, and a freshly-exposed surface has a pinkish or peachy color. It is used as a thermal conductor, an electrical conductor, a building material, and a constituent of various metal alloys.Other copper minerals are far more economical to mine and purify into metallic copper that is used for wiring, electrical components, pennies and other coins, tubing and many other applications.Copper metal and alloys products have been used for thousands of years.

Copper owing to its properties such as electrical conductivity, corrosion resistance, ductility, malleability and rigidity finds wide applications in various fields. Specific applications of copper include power cables and wires, jelly filled cables, building wires, air conditioning and refrigeration tubings in telecom, power, construction, transportation, handicrafts, engineering, consumer durable, defence. The electrical industry claims a share of about 26%. The electronics and communications take another 30% share. With building construction (9%) and transportation (8%) added, the cumulative rises to about three-fourths. The other consuming sectors are engineering process and general (9%) and consumer durables (6%). Defence is also a substantial user. Another important consumer is handicrafts which are reported to consume close to 12% of copper in India. Apart from the primary copper production, scrap copper supply is placed at around 170,000 TPA. This is made up of defence cartridge brass scrap (17%); scrap from forging, fabrication, redrawing and machining (31%); old winding scrap (13%); copper cable scrap from electricity and telephone sector (12%); and cable units (9%).

The Indian copper industry comprises 3% on the world copper map. The domestic market is in a surplus position now with the production towards the end of the current financial year is likely to go up to 947500 tonnes as against the demand of roughly 5 lakh tonnes. The demand supply imbalance is unlikely to deteriorate further, as the ongoing boost in the country's infrastructure is expected to appreciate the demand. The unorganized sector players are also likely to contribute, however, about 1.5 – 2 lakh tonnes, thus; taking the total production of beyond one million tonnes towards the end of the current fiscal year. Major of LME-grade copper produced by the private sector majors is exported. HCL, however, has been dominating in the domestic market. SIIL, a part of Vedanta Resources, a London listed $3 billion, pioneered the manufacturing of continuous cast copper rods in India and established India’s largest copper smelting and refining plant for production of world class refined copper.  India’s copper demand will likely grow by at least 7% in financial year 2010-11, fed by power sector, while demand from real estate and construction remains weak, according to industry analyst. In India the users segment such as winding wire, power cables, transformers industry and continued increased export of downstream products supporting higher demand.

Sterlite Industries, Hindalco and Hindustan Copper are the top three producers of the metal in the domestic market.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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NameCapacityCost *Return %
Extraction of Gold, Silver & Copper From The Alloy By Chemical10 Kg/day1,264.8940.00
Enamelling of Copper Wire-0.000.00
Copper, Nickel and Hard Chromium Coating on Offset Printing Plates and Damping Rolls-0.000.00
Electroplating Plant for Nickel Chrome Copper Plating Articles-0.000.00
Pure Copper from Impure Copper Rods by Electrolytic Process-0.000.00
Blue Silvering on Glass by Spray Method with Copper Coating36,000 Sq. Ft./Year45.0045.00
Gold Silvering on Glass by Spray Method with Copper Coating-0.000.00
Enamelling of Copper wire100 MT/month58.0055.00
Aluminium/Copper Cables (Rubber Coated)100 Kgs Rubber Coated Copper Cables 100 Kgs Rubber Coated Aluminium Cables/Day0.000.00
Bare Copper Wire Drawing (6 To 20 Swg.)30,000 Kgs./Year80.0027.00
Brass/Copper Sheet, Circle & Utensils8 MT/Month of Brass Sheet 8 MT/Month of Circles and 8 MT/Month of Utensils/Year120.0035.80
Copper Wire Drawing, Annealing & Enameling1 MT/day121.5242.00
Copper Foil2 Ton/day806.1134.05
Copper Powder & Aluminium Powder0.000.00
Cadmium Copper-0.000.00
Copper Extraction from PCB Waste1 T.P.D.160.0048.00
Copper Powder2 T.P.D.300.0052.00
Copper Products from Copper Scrap2 T.P.D.150.0048.00
Copper Smelting Plant5 T.P.D.500.0055.00
Copper/Brass Sheets, Circles & UtensilsSheets 8 MT Brass/Copper Circles 8 MT Brass/Copper Utensils/Month50.0035.80
Copper Rod Rolling Mill100 MT/Month200.0059.83
Copper Nickel & Hard Chromium Coating on Offset Printing Plates & Damper & Rolls-0.000.00
Copper Tubes & Pipes90 Tons of 1/2'' Tube 60 Tons of I'' Tubes/Year60.0031.00
Copper Powder by Electrolytic Process1,98,000 Kgs/Year60.0054.93
Copper/Aluminium Enamelled Wires300 Tons/Year50.0040.14
Copper/Brass, Ingots & Rods out of Electrolytic Grade Copper100 MT/Month0.000.00
Copper Wire Drawing Unit-0.000.00
Copper Powder6,30,000 Kgs of Copper Metal Powder/Year80.0056.82
Copper Extrusion (Pipe & Tubes)120 Tons of 24 Gauge 5/8''d 60 Tons of 22 Gauge 3/4''d 60 Tons of 20 Gauge 7/8''d/Year90.0073.13
Copper and Brass Sheet from Copper Scrap Brass Scrap200 MT Copper Sheet/Year 155 MT Brass Sheet/Year125.0041.00
Copper Nails & Copper Washers450 Tons of Nails 540 Tons of Washers/Year48.0029.83
Copper Wire Drawing300 Tons/Year70.0044.00
Continuous Casting Copper Wire Rods720 Tons of Copper Rods/Year125.0055.00
Enamelling of Copper Wire-0.000.00
Paper Coated Aluminium & Copper Wire60 Tons of Paper Coated Copper Wire, 120 Tons of Paper Coated Aluminium Wire/Year50.0062.00
Re-Rolling of Copper & Brass (Sheets & Rods)300 Tons Copper Rods 300 Tons Brass Rods 300 Tons Copper Strips 300 Tons Brass Strips 300 Tons Copper Sheets 300 Tons Brass65.0040.54
Rolling Mill (Copper & Brass Sheets & Rods)150 MT/Month65.0040.00
Tinned Copper Wire900 MT/Year211.0041.53
Copper Wire Drawing, Annealing & Enamelling1 MT/day121.5240.00
Extraction of Gold, Silver & Copper from the Alloy By Chemical Process-0.000.00
Copper wire Drawing and Enamelling300 MT wire per annum85.0023.13
Copper Wire Drawing and Enamelling300 MT Wire/Year86.0023.12
Pesticides (i) Phosphemidon 85% Solution (ii) Copper Oxy Chlorid 50% W.P. (iii) Buta Chloride 50% E.C. (iv) Methyl Parathion 2% D.P.75,000 Bags of Pesticides/Year150.0058.00
Copper Strips 0.000.00
Copper Sulphate From Copper Scrap, Copper Ash, Industrial Waste Containing Copper Content 0.000.00
SUPER ENAMELLED COPPER WIRE FROM COPPER SCRAP 0.000.00
ELECTRIC WIRE ( DOUBLE COTTON COATED) ALUMINIUM & COPPER 0.000.00
MELTING OF COPPER AND ROLLING PROCESS FOR MAKING CIRCLES (COPPER STRIP COILS SCRAPS) 0.000.00
Copper Ash / Copper Ingot from Copper Ore-0.000.00
COPPER WIRE DRAWING (USED IN ELECTRICAL CABLES)-0.000.00
COPPER ASH/COPPER INGOT FROM COPPER WASTE-0.000.00
COPPER LUGS-0.000.00

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  • Cost is in Indian Rupee INR '00,000 (hundred thousand/Lakhs)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. Its various services are: Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Preparation of Project Profiles and Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects and industry.

NPCS also publishes varies technology books, directory, databases, detailed project reports, market survey reports on various industries and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by Indian and overseas professionals including project engineers, information services bureau, consultants and consultancy firms as one of the input in their research.

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