Wire and wire products

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Rosin Cored Soft Soldering Wire

Soldering is a process of joining solid components by introduction between them a molten alloy (solder) having a lower melting poing than that of the base metal components being joined. Apart from electrical & electronics, soldering is applied in plumbing, manufacture of rediators, sealing of tin cans etc. Not only tin and lead are used to manufacture of solder, but depending upon the application other constituents are also used. Since the bulkconsumer is the electrical and electronic industries, the development in these industries ensures the growth in demand of the solder. This is a very small scale industry.
Plant capacity: 500 Kg Soldering Wire/DayPlant & machinery: Rs. 38.40 Lacs
Working capital: Rs. 86.65 LacsT.C.I: Rs. 35.70 Lacs
Return: N/ABreak even: N/A
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Enameled Copper Wire

Enameled wire is an insulated wire used in winding of armatures in transformers, switch gears and other electrical equipments. When connected to the main supply a magnetic field is developed around the enameled wire coil and it helps to the conversion of electrical energy into mechanical energy as case of motors. With the industrial development and power generation its demand is growing very fast. At present the finer gauges are being imported therefore there is scope for import substitute as well as for export to USA, Australia, Europe and far East. The demand of enameled copper wires is increasing tremendously due to its large consumption of end users industries. You can invest in this project.
Plant capacity: 500 Kgs/DayPlant & machinery: Rs. 22 Lakhs
Working capital: Rs. 52.0 LakhsT.C.I: Rs. 114 Lakhs
Return: 37.43%Break even: 46.95%
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PVC Wire & Cables

P.V.C. coated cable and wire are extensively used in all electrical linings, domestic lighting and all other purposes. The demand for PVC coating electrical wires (with rapid electrification all over the country) is increasing at a rapid rate. Considering recent export market and increase in demand from Russia and other countries, it is estimated that the export demand will remain 25 % of total demand. The present demand supply gap is 36.3 thousand Km. According to 70% of capacity utilization, it may required additional capacity of 52 thousand Km. It indicates very good scope for new investment in power cable industry. There is a bright scope for starting new units in this field.
Plant capacity: 1600 Mtrs/ DayPlant & machinery: Rs. 23 Lakhs
Working capital: Rs. 87 LakhsT.C.I: Rs. 163 Lakhs
Return: 26.18%Break even: 59.65%
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Wire Drawing Lubricant

The wire drawing lubricant is a special type of product in the field of lubricant. Wire drawing lubrication is an extremely complicated, often poorly understood subject. Whatever the chemical complexity of wire and rod drawing lubrication some rather definite physical behaviour can be cited. At one extreme, the absence of lubrication of the die. In such cases the surface of the wire is stripped off and a torn, rough, heavily striated finish result. There is a flavourable market trend of the product. Wire drawing lubricants of good quality. There is very good scope for new entrepreneurs.
Plant capacity: 600 kg/DayPlant & machinery: 13 Lakhs
Working capital: -T.C.I: 68 Lakhs
Return: 40.00%Break even: 44.00%
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Wire Nail & Wire Drawing Plant

Wire nail is a common product, which is normally used in daily life. It is manufactured from low carbon and high carbon, hard or soft drawn steel wires. It is used in putting up papers, paintings etc. on the wall. It is also used in all industries, residential and commercial buildings. With the development of packaging industries and increased building activities consumption of wire nail is bound to increase. It’s future is very convincing. So, any entrepreneur can invest in this project.
Plant capacity: 1.00 MT/day Plant & machinery: Rs. 5 Lakhs
Working capital: -T.C.I: Rs. 47 Lakhs
Return: 45.00%Break even: 40.00%
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WIRE MESH (HEXAGONAL SQUARE)

Wire mesh is known as wire netting, which is supplied in various types of meshes and for various purposes. It is used by the builders i.e. fencing light, fencing poultry forms, tennis court and court yard fencing, concrete highway anchorage etc. It is also used in number of industries i.e. grain, coal sieving, machinery guard etc. It can be marketed through hardware dealers. Wire mesh has got a very good export market especially in Middle East Countries. Considering the demand and fast development of industry, construction work in India and abroad, it can be predicted that certainly the demand for wire mesh is good and will boost up. Any new entrepreneurs can enter in to this field.
Plant capacity: 10 MT/DayPlant & machinery: 23 Lakhs
Working capital: -T.C.I: 181 Lakhs
Return: 53.00%Break even: 34.00%
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Nylon Coating On Zinc Wire (Wire “O“ Wire)

Polyamides are a group of thermoplastic polymers containing amid groups in the main chain. They are popularly known as Nylons, which is the trade name of E.I.Du Pont. The work carried out by carothers at E.I. Du. Pont led to commercialization of PA-66 in 1938. Some of the other commercially important polyamides are PA-11, PA-12, PA-610, PA-612 and their copolymers. Nylon Coated Zinc wire is used for making spiral coil. Few in organized sector are engaged in the manufacturing coated zinc wire. It has been observed that there is very good market growth. It is about 10-12% annum. There is very good export market. It can be concluded that there is a good scope for new entrepreneurs.
Plant capacity: 20000 Meters/dayPlant & machinery: Rs. 45 lakhs
Working capital: -T.C.I: Rs. 211 lakhs
Return: 38.00%Break even: 48.00%
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GALVANIZED IRON WIRE

The production of G.I. Wire from H.B. wire is not complicated. In case of H.B. wire drawing from H.B. bars, certain mechanical process is used. An important difference between bar drawing and wire drawing is that the bars must remain straight. The length of the bars, which can be drawn, is limited by the maximum travel of the carriage, which may be from 50 to 100 feet. Wire and wire products, including flat strips are one of the largest consuming items. G.I. Steel wires of standard quality are used for the manufacture of ropes for various applications, barbed fencing and nails etc. Although the G.I. flat wires are manufactured from mild steel as starting material, range over a wide field. The project, however, is designed to turnout only wires, which have the largest demand, i.e. flat wires or strip in galvanized form. There is a good scope for new entrepreneurs to venture into this field.
Plant capacity: 8.00 MT./dayPlant & machinery: Rs. 70 lakhs
Working capital: -T.C.I: Rs. 419 lakhs
Return: 46.00%Break even: 32.00%
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Power Cable

Electrical power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductively annealed copper wires insulated with oil impregnated paper tapes. Under ground construction is necessitated in the more density built up portions of cities by the heavy transformers and lines required and by the multiplication of service connections to buildings. PVC coated cables and wires are extensively used in all electrical linings, domestic lightings and all other purposes. According to the present policy of the India Government, this time, PVC coating on electric cables and wire is exclusively reserved for development in small scale sector or in the cottage industries. The demand for PVC coating electrical wires is increasing at a rapid rate. There is a bright scope for starting new units in this field.
Plant capacity: 2050 MT Aluminium Power Cable/Annum 350 MT Copper Power Cable/AnnumPlant & machinery: Rs. 80 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 305 Lakhs
Return: 45.00%Break even: 60.00%
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R-F Coaxial Cable

A coaxial Cable is one that consists of two conductors that share a common axis. The inner conductor is typically a straight wire, either solid or stranded and the outer conductor is typically a shield that might be braided or a foil. Coaxial cables and systems connected to them are not ideal. There is always some signal radiating from coaxial cable. Hence, the outer conductor also function as a shield to reduce coupling of the signal into adjacent wiring. More shield coverage means less radiations of energy (but it does not necessarily mean less signal attenuation). Most common coaxial cable impedance is used in various applications are 50 ohms 75 ohms 50 ohms cable is used in radio transmitter antenna connections, many measurement devices and in data communications (Ethernet). 75 ohms coaxial cable is used to carry video signals, T.V. antenna signals and digital audio signals. For maximum power handling, somewhere between 30 and 44 ohms is the optimum. Impedance somewhere around 77 ohms gives the lowest loss in a dielectric filled line 93 ohms cable gives low capacitance per foot. It is practically very hard to find any coaxial cables with impedance much higher than that with the unleashing of the liberalization policy and the opening up of the power sector for private participation, the cable industry undertook bold programmer of expansion. However, new projects were delayed due to policy constrains of diverse nature. This industry can be very profitable for entrepreneurs.
Plant capacity: 20000 Meters/DayPlant & machinery: 1 Crore
Working capital: 2 CroreT.C.I: 4 Crore
Return: 43.00%Break even: 38.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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