Rubber and Rubber Products, Rubber based Industries, Natural Rubber, Synthetic Rubber, Tyre, Tire, Rubber Chemicals, Industrial Rubber Products, Rubber for Automobile, Extruded Rubber, Medical, Adhesives & Sealants, Belt, Footwear, Gloves, Injection Parts

Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

          India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. The entire requirement of rubber-based industries for natural rubber, synthetic rubber, rayon and nylon tyre cord, steel cord, carbon black and rubber chemicals, etc is being met from indigenous sources. Rapid progress has also been made in the production of natural rubber.

          There are about 5000 units comprising 30 large-scale, 300 medium scale and around 4600 small-scale and tiny sector units. These units manufacture more than 35,000 rubber products.

The main producer of synthetic rubber in India has been Synthetics and Chemicals, Apar Industries, Apcotex Lattices and Unimers India. Synthetics and Chemicals had closed down.

          The future for natural rubber looks bright. Ever increasing volumes are being produced. At 5.92 million tonnes per annum, natural rubber has 39 per cent of the world rubber consumption of 15.14 million tonne per annum. The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. India is likely to become the world's third-largest producer of natural rubber after Thailand and Indonesia, Rubber Board sources said. And with crude prices unlikely to come down, synthetic rubber is likely to remain a costly alternative. With accelerating demand from automobile industry and other rubber consuming industries in developing countries, the shortage of natural rubber is likely to aggravate in coming years. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Latex (Rubber) Foam Products

India is currently the fifth largest producer of natural rubber in the world, next to Malaysia, Indonesia, Thailand and China. 235000 tones of natural rubber produced in the country accounts for about 5 % of the world rubber production. Despite the increase in production, India continues to import rubber to meet the demand of the domestic industries. The product has high demand. A new entrepreneur can well venture in this field by installing an unit of latex foam products.
Plant capacity: 1 MT/DayPlant & machinery: Rs. 8 Lakhs
Working capital: Rs. 42 LakhsT.C.I: Rs. 69 Lakhs
Return: 47.31%Break even: 50.29%
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Rubber Floor Mats

Plant capacity: 2 Ton/DAYPlant & machinery: Rs 50 Lakhs
Working capital: -T.C.I: Rs. 173 LAKHS
Return: 32.00%Break even: 53.00%
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Latex Rubber Threads

The Rubber industry in the country is in the doldrums as it is unprepared to live and thrive under the present trade conditions. Rubber threads are generally made by extrusion of compounded NR latex is one of the important and widely consumed latex products. The main consumption of rubber threads is in textile industry for making knitted and woven fabrics. This product is now marketed in two different forms, Viz. non-heat resistant; generally called as “Ordinary Grade Thread” and “Heat Resistant Rubber Thread (HRRT).” There is fairly, good scope for new entrepreneurs in this field.
Plant capacity: 1,50,000 Kg of LTR/AnnumPlant & machinery: Rs. 12 Lakhs
Working capital: Rs 22 LakhsT.C.I: Rs 57 Lakhs
Return: 37.00%Break even: 56.00%
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Automobile Tyre For Trucks, Buses & Lorries

The tyre and tubes are very important rubber products and widely used everywhere in the world. Various types of tyres are available namely pneumatic solid tyres. Pneumatic tyres protect the type which contain the air filled at pressure. Pneumatic tyres may be classified into various categories according to use is scooter tyres, cycle & rickshaw tyres, jeep tyres and Aero plane tyres etc. Solid tyres, which do not contain any tube, are also available which have special application e.g. Paramus and children cycle etc. Improvements to road networks and in particular, the construction of motor speeds. Concurrently, suspension systems and chassis design have altered significantly, resulting in more sensitive structures. The combined effect of these developments has tended to highlight the ill effect of vibrations and resonance excited by the tyre structure. As a direct result vehicle manufacturers insists upon rigid specification for tyre uniformity particularly in the passenger car and jeep field and, to a growing extent, for the truck ranges. There is very good scope for new investment in automobile tyre for Trucks, Buses & Lorries. This is good project for new investment.
Plant capacity: 12 Tyres/DayPlant & machinery: 190 Lakhs
Working capital: -T.C.I: 340 Lakhs
Return: 42.00%Break even: 47.00%
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Rubber Compound Toys (Using Plaster Of Paris)

Toys are used by every body in his child hood. Every house has few toys. Rubber toys are one of the cheaper and best substitutes of electronic toys, plastic toy and other type of toys. Two types of hollow rubber toys of various sizes can be made by plaster casting process depending on the type of rubber used viz. Hard and soft. These are used for entertaining children. These are also used for decoration purposes. The rubber toys are flexible in nature. So it does not break even in fall sown on the floor. That is why it is given to children for playing purpose. It is neither deteriorated nor spoiled. Its durability is very longer. So people purchase it for their children’s. Its demand is also increasing day by day. So a new entrepreneur can well venture in this field.
Plant capacity: 1500 Nos./DayPlant & machinery: 18 Lakhs
Working capital: -T.C.I: 61 Lakhs
Return: 56.00%Break even: 40.00%
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Rubber Compounding for Automobile Industry

Before going to various rubber compounding ingredients as applied in the rubber industry in detail, we would like to clarify the term compounding as applied in the rubber technology. It is used for making Tyres, Tubes, O-Ring etc. India is already the fourth largest passenger vehicle market in Asia, the fourth largest tractor market in the world and the fifth largest commercial market in the world. It is also the largest three wheeler markets in the world and the second largest two wheeler markets. The Indian automobile sector is expected to grow by over ten percent per annum in the next four to five years driven by the growing demand for movement of both men and material by road. There is a good scope for new investment.
Plant capacity: 10 MT/DayPlant & machinery: 86 Lakhs
Working capital: -T.C.I: 407 Lakhs
Return: 63.00%Break even: 32.00%
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Rubber Gaskets

There is competitive growth of rubber gaskets in market. Gasket should be smooth, inert -towards water and normal chemicals, physically strong and should not be corrosive. It is mainly used between the pipelines to make leak proof alignment or joint. It has been found that the growth rate of rubber gasket for water pipelines, automobiles etc. are likely 5%, which is already covered by the existing units. Thus new entrepreneur can inter & service only if he take care about good quality of product.
Plant capacity: 200.00 KGS/dayPlant & machinery: Rs. 18 Lakhs
Working capital: -T.C.I: Rs. 60 Lakhs
Return: 57.00%Break even: 42.00%
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Rubber Reclamation

Reclaimed rubber is manufactured out of discarded tyres and tubes and other wastes of rubber products. A fully reclaimed rubber is completely soluble in benzene and its molecular weight is also reduced. It helps in great cost reduction without affecting quality requirements of the product. India exported around 1000 tonnes of reclaimed rubber during last ten years. On the basis of 7% growth rate the esteemed demand for reclaimed rubber is likely to go up to 1,47,879 tonnes by 2006 AD. There is a good scope for new entrepreneurs.
Plant capacity: 2.00 MT/day Plant & machinery: Rs. 33 Lakhs
Working capital: -T.C.I: Rs. 98 Lakhs
Return: 51.00%Break even: 43.00%
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The tyre and tube industry has been continuously in process of upgradation of product quality to satisfy the requirements of Indian automotive manufacturers, uses of automobiles and the road conditions prevailing in the country. Various developments have taken place in design of tyres especially for passenger cars, light trucks, trucks and buses involving tyre construction, strength, sizes, tread design, rubber compounding etc. the pace of development of tyres in the country has also been hastened by the requirements of new passenger car and light truck manufacturers and for export, which require higher accuracies, better uniformity, longer life etc. Having in view of today’s scenario, there is a good scope for tyre industry. New entrepreneurs can venture in to this field.
Plant capacity: 5500 Nos./DayPlant & machinery: 210 Lakhs
Working capital: N/AT.C.I: 1415 Lakhs
Return: N/ABreak even: 25.00%
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Rubberised Cork Sheet

Cork is one of the few naturally grown closed-cell foams that has never been duplicated with synthetic material. The cork oak is unique in that the outer bark of cork phellem can be stripped from most of the tree trunk and major limbs without harming the tree. Many countries have tagged and registered each cork oak and have established laws to project the trees from being cut for fire wood, lumber or other. It can be used in general-purpose household work, in the automobile application, lubricating oil industries and in the system involving petroleum fuel. There are a large number of small-scale manufacturers engaged in the manufacture of gaskets for automobiles. Still a sizable amount of gaskets is imported every year to fulfill the gap between demand and supply. It is a good field for a new entrepreneur.
Plant capacity: 500 kgs/DayPlant & machinery: 20 Lakhs
Working capital: -T.C.I: 53 Lakhs
Return: 31.00%Break even: 54.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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