Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyutherthane

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

           The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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We can modify the project capacity and project cost as per your requirement.
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Blood Bags

Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood and blood components. The system consists of a single or multiple bag connecting with tubing, needle, needle cover, clamp etc. The blood bags are made of plastic material which are compatible with blood. In recent times, blood bags have become a conspicuous item and essential need of hospitals and nursing homes to meet blood infusion emergencies. Blood bags are most ostensibly serving the medical field in crucial hour. As the number of hospitals, nursing homes are increasing, the demand for the blood bags too is increasing tremendously.
Plant capacity: 3000nos./DayPlant & machinery: 164 Lakhs
Working capital: -T.C.I: 291 Lakhs
Return: 35.72%Break even: 48.65%
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Disposable Plastic Syringes

Disposable syringes are a great innovation in the field of medical equipment. They are used for inframuscular and intravenous injections and are disposed off immediately after usage. The major advantages of using disposable syringes is that no infection is transmitted since the injection is disposed off immediately after use. With the replacement of traditional glass syringes by disposable syringes for convenience, safety, the demand for plastic disposable syringes is growing at very fast rate. Due to the fear of AIDS and other infections it is now have become a common practice to use sterilized disposable plastic syringes. Besides growing market in our own country there is great potential for the export to near by countries.
Plant capacity: 33600 Nos./DayPlant & machinery: Rs. 68 Lakhs
Working capital: Rs. 31 LakhsT.C.I: Rs. 161 Lakhs
Return: 36.56%Break even: 50.60%
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Plastic Tooth Picks

Tooth Picks can be defined as one of the small instruments which are largely used to clean the tooth after taking the food. It is basically made by wooden are bamboo, but now a days there is scope of utilization of thermoform plastic to manufacture tooth picks. This is a good manufacturing product in the tiny scale industry. There is no complexity in the manufacturing of this product. The growth rate of plastic tooth picks is 4 %. Any entrepreneur enter in this field may be successful.
Plant capacity: 25000 Nos/DayPlant & machinery: Rs. 15 Lakhs
Working capital: Rs. 7 LakhsT.C.I: Rs. 26 Lakhs
Return: 20.12%Break even: 74.14%
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Plastic (HDPE) Water Storage Tank (Sintex Type)

Plastic water storage tanks are used to store liquids and gases. High pressure HDPE tanks are used in aircraft and space industries. They are used in chemical industries to store chemicals as they are non-corrosive in nature. Also used in railway tank, cars, iconography at a depth of 20,000 ft etc. HDPE tanks are light in weight, non-corrosive in nature, have high bursting strength and low initial cost. That is why they are replacing steel, aluminum and wooden tanks. Consumption of plastic tanks are growing in housing, oil industries, chemical industries and gas producing industries. This product has found great use in every modern home and building. It has a wide prospect in future as India is fast developing more chemical and petrochemical industries. It will earn profit and high returns to an entrepreneur.
Plant capacity: 50 Nos./Day Plant & machinery: Rs. 60.00 Lakhs
Working capital: Rs. 64 LakhsT.C.I: Rs. 164 Lakhs
Return: 48.61%Break even: 39.77%
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HDPE Containers

The use of plastics and development of new ones have increased considerably. HDPE (high density poly ethylene) is a thermoplastic material and is moulded in injection moulding machines. This the most economical and conventional method of fabricating thermoplastic materials and manufacture utility articles. These machines are comparatively cheap, simple in operation, have high production capacity and require less overheads and space. The Indian Plastic industry has maintained a constant annual growth rate of 15 ? 20 % throughout and is likely to continue for the next few years. This can be an attractive investment policy for entrepreneurs.
Plant capacity: 4000 Containers/DayPlant & machinery: Rs. 8 Lakhs
Working capital: Rs. 24 LakhsT.C.I: Rs. 41 Lakhs
Return: 39.44%Break even: 51.71%
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Latex (Rubber) Foam Products

India is currently the fifth largest producer of natural rubber in the world, next to Malaysia, Indonesia, Thailand and China. 235000 tones of natural rubber produced in the country accounts for about 5 % of the world rubber production. Despite the increase in production, India continues to import rubber to meet the demand of the domestic industries. The product has high demand. A new entrepreneur can well venture in this field by installing an unit of latex foam products.
Plant capacity: 1 MT/DayPlant & machinery: Rs. 8 Lakhs
Working capital: Rs. 42 LakhsT.C.I: Rs. 69 Lakhs
Return: 47.31%Break even: 50.29%
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Sponge Gourd Processing Unit

Sponge gourd is basically rubber-based product. It may be synthetic or natural rubber. It has uses in automobile, as insulator in construction of cold storage, furniture and railway. Many small-scale units are engaged in the production of sponge gourd. Average growth rate of this product is 3 % per annum. It can be assumed that increase of urbanization will increase the demand of this product.
Plant capacity: 10,000 Nos./DayPlant & machinery: Rs.19 Lakhs
Working capital: -T.C.I: Rs. 60 Lakhs
Return: 51.05%Break even: 61.20%
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Cross Linked Polyurethane Foam

Polymers formed through interactions of isocyanate groups and hydroxyl groups such as polyols are commonly known as polyurethanes. Different kinds and grades of polyurethanes have been developed for applications as fibres, reasons, rubbers, adhesives and surface coatings. It is also used as polyurethane foam like flexible and rigid foam, flexible foams are used in furniture, mattresses, laminates and linings. Rigid foam mainly is used for thermal enortation. It has good demand in market. So it creates a better scope for a new entrepreneur to invest.
Plant capacity: 100 Kg./DayPlant & machinery: Rs. 14 Lakhs
Working capital: Rs. 10 LakhsT.C.I: Rs. 72 Lakhs
Return: 64.00%Break even: 53.00%
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PET Pre-Form from PET Resin

PET preform has large demand for the manufacturing for PET bottle for food and Pharmaceutical Company. The size of the container-produced ranges from 50 ml to 150 ml which is further used for making required size blow moulded bottles. It is easily expanded by compressed air with a specific temperature and does not react with acid or alkali. PET Preform has large demand for the manufacturing of PET bottle for the food and pharmaceutical company. Current worldwide demand for PET for packaging is approx. 5.5 billion pounds. Global demand for PET could be greater than 12 billion pounds by the end of the decade. With the growing demand for carbonated soft drinks, water and edible oil, PET Preform bottles are also increasing in demand. As the benefits of PET become apparent to a greater number of manufacturers and bottlers worldwide, demand continues to grow.
Plant capacity: 20,000 Nos/DayPlant & machinery: Rs. 47 Lakhs
Working capital: Rs. 53 LakhsT.C.I: Rs. 119 Lakhs
Return: 50.68%Break even: 41.67%
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PVC Wire & Cables

P.V.C. coated cable and wire are extensively used in all electrical linings, domestic lighting and all other purposes. The demand for PVC coating electrical wires (with rapid electrification all over the country) is increasing at a rapid rate. Considering recent export market and increase in demand from Russia and other countries, it is estimated that the export demand will remain 25 % of total demand. The present demand supply gap is 36.3 thousand Km. According to 70% of capacity utilization, it may required additional capacity of 52 thousand Km. It indicates very good scope for new investment in power cable industry. There is a bright scope for starting new units in this field.
Plant capacity: 1600 Mtrs/ DayPlant & machinery: Rs. 23 Lakhs
Working capital: Rs. 87 LakhsT.C.I: Rs. 163 Lakhs
Return: 26.18%Break even: 59.65%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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