Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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H.D.P.E. Films or Sheets

Plastic films are any plastic materials made in flat form with a thickness of 10 mils or less. Flat stock with a thickness greater than 10 mils is refers to as sheet. Films or sheets are made from any of the commonly used poly ethane (mainly low density and high density). The most common uses of H.D.P.E films are for various packaging applications. They are also used for such diverse applications as electronic capacitors (in the form of metalized foils), high temperature wire insulator, thermal insulation of space craft and in fabrication of high attitude balloons for research purpose. Packaging of food items is one of the largest uses of films in the packaging field, but it is not the only use of films in packaging. The production of H.D.P.E. has increased in the last few years. The government has fully liberalised imports of H.D.P.E. recently. The raw material can be purchased from the market or suppliers and can be directly used for manufacture of H.D.P.E film or sheets.
Plant capacity: 500 Kgs/DayPlant & machinery: Rs. 7 Lakhs
Working capital: Rs. 11 LakhsT.C.I: Rs. 25 Lakhs
Return: 31.45%Break even: 55.76%
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Polyethylene Tarpaulins

High-density polyethylene oriented tarpaulins are becoming increasingly popular all over the world. Tarpaulin is used for water proofing for protection of food grains and other materials which are stored in bulk. This is because they are chemically inert and are water repellent and lighter in weight. They are free and possess sufficient strength and can easily be handled. The problem associated with handling is that use of hook is prohibited. HDPE tarpaulin involves woven HDPE cloth covered with this film of HDPE/LDPE for water opacity. The use of tarpaulin is continuously increasing.
Plant capacity: 3000 M/DayPlant & machinery: Rs. 52 Lacs
Working capital: Rs. 19 LacsT.C.I: Rs. 165 Lacs
Return: 64.20%Break even: 40.26%
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Pet Bottles

With new impetus from improved technology and materials PET bottles are moving fast into glass territory. The fact that PET bottles are now offering better price/performance than glass and tin is bringing to life market sectors that were off limits only a few month ago. A number of refined edible oil brands are being packaged in and jars. The credit for development of the PET bottles market has to be given to pearl polymers who not only expanded the users application but unique household market was developed for selling the empty bottles and jars to the housewife as a storage container for various products on the kitchen shelf. There is huge market for PET bottles. Any entrepreneur can will venture in this project.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: N/ABreak even: N/A
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PET Recycling

PET Bottle is widely used in all over the world. Since PET resin is ecofriendly product. It can be now recyclable. PET Bottles taken and cleaned it. Make PET resin bid and then it is processed to form bottle for reuse by using stretch blow moulding machine. After reprocessing of resin, it formed bottles and reuse it. Reuse resin bottles properly and mostly as good as new one.
Plant capacity: 1 Lacs Bottles/DayPlant & machinery: Rs. 40 Lakhs
Working capital: Rs. 30 LakhsT.C.I: Rs. 120 Lakhs
Return: N/ABreak even: 45.00%
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Plastic (HDPE) Water Storage Tank (Sintex Type)

Plastic water storage tanks are used to store liquids and gases. High pressure HDPE tanks are used in aircraft and space industries. They are used in chemical industries to store chemicals as they are non-corrosive in nature. Also used in railway tank, cars, iconography at a depth of 20,000 ft etc. HDPE tanks are light in weight, non-corrosive in nature, have high bursting strength and low initial cost. That is why they are replacing steel, aluminium and wooden tanks. Consumption of plastic tanks are growing in housing, oil industries, chemical industries and gas producing industries. This product has found great use in every modern home and building. It has a wide prospect in future as India is fast developing more chemical and petrochemical industries. It will earn profit and high returns to an entrepreneur.
Plant capacity: 50 Nos./Day Plant & machinery: Rs. 60.00 Lakhs
Working capital: Rs. 64 LakhsT.C.I: Rs. 164 Lakhs
Return: 48.61%Break even: 39.77%
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Bakelite Sheets (Phenolic Sheets) Electric Grade

Bakelite resin are the trade mark for a series of polymers viz. Polyethylene, Polypropylene, epoxy, phenolic, polystyrene, phenoxy etc. Phenolic resin is the term that describes a wide variety of product, results from the reaction of phenol and aldehydes. Although Phenol itself C6H5OH is the dominant Phenol. The major use category of phenolics are moulding compounds, coatings and industrial bonding resins. The demand for Bakelite sheets depends upon the enduses. There is bright future for new entrant and existing manufacturers.
Plant capacity: 2.37 MT/DayPlant & machinery: Rs. 12 Lakhs
Working capital: Rs. 68 lakhsT.C.I: Rs. 106 lakhs
Return: 78.20%Break even: 38.40%
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Isophthalic Acid Resin

Isophthalic acid resin basically unsaturated polyester resin. It is manufactured by condensation reaction with disols at certain high temperature in the inert conditions The manufacturing process may be batch or continues process. Both the process has equally merit. Unsaturated polyester resin only use without fillers or reinforcing agent in small amount for embedding of decorative objective in furnace, lacquers, adhesives, paints and casting. Resins are used for inflammatory electrical equipments, Isophthalic acid resin or unsaturated polyester resins are partly manufactured in India and partly fulfilled by importing from Singapore and Malaysia. The demand gap can be filled by coming of few more new companies. So you can come in this project.
Plant capacity: 5.00 MT/DayPlant & machinery: Rs. 84.00 Lakhs
Working capital: Rs. 276 LakhsT.C.I: Rs. 450 Lakhs
Return: 33.97%Break even: 47.28%
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Acrylic Sheet & Moulded Products

Acrylic sheets can be obtained in transparent, translucent and opaque grades as well as wide range of colours and shades. They are used in measuring and drawing instruments, sign boards, automobile components, buttons, transparent casings and covers for electrical/electronic items. Advertising displays constitute the most important uses of acrylic sheets. It has largely replace printed metal, wooden and neon sign boards. Cast and extruded acrylic sheets are used extensively for lighting shields. They are also replacing glass in domes, skylight, swimming pool enclosures, shop fronts and related applications. Transparent acrylic sheet enclosures are used for commercial and defence aircraft, windows, wind shields, canopies etc. Laminated acrylicsheets are used by the aircraft industry. The casting of acrylic sheet involves the preparation of a liquid chemical monomer (methyl methacrylate) which is placed between two sheets of glass separated by a gasket to control the thickness of the product. Applications of acrylic sheets are comparatively new, so considering this, manufacturers have to resort to fair amount of publicity to market the product. Entrepreneurs can enter into this field as there exists enormous potential of the product.
Plant capacity: 600 MT/DayPlant & machinery: Rs. 27 Lakhs
Working capital: Rs. 43 LakhsT.C.I: Rs. 147 Lakhs
Return: 27.41%Break even: 54.05%
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Bakelite Powder

Bakelite is manufactured by condensation polymerization of phenol and formaldehyde. It is one of the most important and widely used thermosetting plastic, finding use is utensil industry to electrical appliances to electronics to space industry. It is also used for moulded articles, as bonding powder, laminating and inpregnating, plywood & glass fibre composites, thermal and acoustic insulation, automobile parts etc. The project is a good one. The demand growth is expected to increase upto 8-10% per annum. New entrepreneur can venture into this project.
Plant capacity: 2 Ton/DayPlant & machinery: Rs. 48 Lacs
Working capital: Rs. 68 LacsT.C.I: Rs. 160 Lacs
Return: 34.84%Break even: 49.47%
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Synthetic Pollen

Synthetic Pollen is a beautiful artificial article used in synthetic flowers. Now a day it has rapid use in the making of synthetic flowers. Market of synthetic and dry flowers is increasing 15-20% per annum. Synthetic pollen is basically made by using special type of thread and different grade of paints. For production it is required special type of dies and rollers. It has a very good export and domestic demand. New entrepreneurs can venture into this field provided also manufacture synthetic flowers.
Plant capacity: -Plant & machinery: =
Working capital: =T.C.I: -
Return: N/ABreak even: N/A
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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