Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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HDPE/PP BAGS

Woven sacks enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven sacks, it has high demand everywhere. There is maximum use of PP woven Bags in the fertilizer industry and cement industry, also partly used by chemical Industry. In India fertilizer industries growth is about 2-5% and cement industries growth is also about 6%. On that base it can be concluded that, the demand growth of non-woven sacks will increase by 3% per annum. The demand of HDPE/PP bag will also increase very rapidly; there is wide scope for new entrepreneurs venturing into this project.
Plant capacity: 67200 Pcs/DayPlant & machinery: 121.00 Lakhs
Working capital: -T.C.I: Cost of Project: 311 Lakhs
Return: 44.00%Break even: 57.00%
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ALKYD RESIN

Resin is a natural or synthetic compound which begins in a highly viscous state and hardens with treatment typically; resin is soluble in alcohol, but not in composition and potential uses. There are numerous applications for resin, ranging from art to polymer production, and many consumers interact with product, which contain resin on daily basis. Humans have been using natural resins for thousand of years. Pine pitch has been used to seal boats, mummies, food containers and an assortment of other things. It has also been used as component in varnish, lacquer, inks, perfumes jewellery and many other objects. With human technological advances came the realization that resins could be formulated into polymers and discovery of synthetic resins followed shortly after. For most part, polymers made with resins are actually made with synthetic resin which is cheaper and easier to refine. Synthetic resin is much more stable, predictable and uniform than natural resin as well, since it is made under controlled condition without the possibility of the introduction of impurities. These resins are made by combining chemicals in a laboratory to stimulate the reaction which results in formulation of a resinous compound. The resin can be used in production of plastic, paints and many of the some substances that natural resin is used in. The demand of alkyd resin is increasing rapidly, so there is wide scope for new entrepreneurs.
Plant capacity: 5 MT/dayPlant & machinery: 157 Lakhs
Working capital: -T.C.I: 776 Lakhs
Return: 46.00%Break even: 44.00%
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PET Bottles and Containers from PET Resin

Polyethylene Terephthalate (PET, PETE or polyester) is commonly used for carbonated beverage and water bottles. PET provides very good alcohol and essential oil barrier properties, generally good chemical resistance (although acetones and ketones will attack PET) and a high degree of impact resistance and tensile strength. The orienting process serves to improve gas and moisture barrier properties and impact strength. This material does not provide resistance to high temperature applications -- max. temp. 160 °F (71.1 °C). PET bottles are used for mineral water, edible oil, carbonated soft drinks and a host of other products. PET bottles & jars have made a spectacular entry into the Indian market, recording annual growth rates in excess of 20 % per annum; in its wake, the demand for a whole new range of plastic closures has also emerged replacing metal closures. The major players in Indian market are Jauss Polymers Ltd., Parle International Pvt. Ltd., Pearl Polymers Ltd., Plethico Pharmaceuticals Ltd., Polycon International Ltd., Radico Khaitan Ltd., S P L Techno Chem Ltd., Sanat Products Ltd., Shripet Cybertech Systems Ltd., Surat Beverages Ltd., Technology Plastics Ltd. The demand of PET bottles is growing day by day, so there is good scope to enter in to this field.
Plant capacity: 32500 Bottle/Day, 20000 Bottle 0.5 Ltrs., 10000 Bottles Ltrs., 2500 Contain 20 Ltrs./DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: Cost of Project : 322 Lakhs
Return: 45.00%Break even: 35.00%
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PP/HDPE Cement Packaging Bags

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Plant capacity: 20160000 Pcs./AnnumPlant & machinery: Rs. 121 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 310 Lakhs
Return: 44.00%Break even: 57.00%
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POUCH PACKING AUTOMATIC PLANT -FLEXIBLE PACKAGING (Namkeen, Spice, Mehandi, Milk, Ghee and Zipped Pouches)

In the field of packaging thermoplastic film has been widely accepted as an efficient flexible packaging materials. Co-extruded multilayer blown film was introduced a few years back in the field of packaging. It is being used in the packaging of milk, edible oil, shampoo and for packaging of some of ready to eat snacks. Plastic pouches are generally made of high molecular high density & low-density polythene film. Though there is wide variety of thermoplastic being used as packaging materials for general packaging purposes, films, rolls, bags pouches etc. made from various plastic materials are common. In India about 80% of co-extruded multilayer film is consumed by the plants for milk packaging as milk pouches and by vegetable oil mills as oil pouches. Materials selection must reflect the economics of available Form-Fill-Seal machinery. The size of the pouch can vary from about square to large pouches upto 2 or 3 on a side. There is a wide variation in possible sizes but in general the smallest pouches are the four-side-seal units while the larger are pillow pouch. square to large pouches upto 2 or 3 on a side. Pouches are also known as Fascinating packaging gadgets, which provides a good deal of attraction in the packaging world. Pouches are modern cheapest substitutes for filling milk, butter, ghee, oil and other fatty and non-fatty liquid foods. These are easy to handle and easily portable than heavy big size conventional container. Pouches are the containers of new generation technology with so many advantageous factors like cheap in price, flexible for handling, easily disposable, hygienically tested. Packaging market size in India is about Rs 60 bn. Market size of PET/BOPP and other flexible film-based manufacturing segment is estimated at around Rs 25 bn. The cost impact of PET film and BOPP film on the overall packaging cost ranges from 35-85% depending on the product to be packaged. The total installed capacity of the flexible packaging film industry is around 175,000 tonnes a year. The domestic demand is of the order of 177,000 tonnes including exports (of about 50%). The domestic polyester manufacturers include Garware Polyester (23,000 tpa), Ester Industries (18,000 tpa), MTZ Polyester (12,000 tpa), Jindal Polyester (12,000 tpa), Venlon Polyester (2,500 tpa) and SRF's Polyester (3,500 tpa). Few Indian Major players are as under: 3D Technopack Ltd. Biax Speciality Films Pvt. Ltd. Bonanza Biotech Ltd. Cosmo Films Ltd. Creative Wares Ltd. E-Wha Foam India Ltd. Flowmore Polyesters Ltd. [Erstwhile] Glory Polyfilms Ltd. Gurukrupa Polyplast Ltd. Hind C-Bay Webtech Ltd. India Coffee & Tea Distributing Co. Ltd. Jindal Poly Films Ltd. Kemp & Co. Ltd. M P Polypropylene Ltd. Marvel Industries Ltd. Max India Ltd. Maxxon India Ltd. [Erstwhile] Multi-Flex Lami-Print Ltd. Nova Flexipack Ltd. Positive Packaging Inds. Ltd. R T Packaging Ltd. Radiant Rotogravure Ltd. Ras Propack Lamipack Ltd. Rexor India Ltd. Sampark Industries Ltd. Sharp Industries Ltd. Shivalik Agro Poly Products Ltd. Shree Rama Multi-Tech Ltd. Strapex Packaging India Ltd. Sushil Packagings (India) Ltd. Vinyoflex Ltd. Xpro India Ltd.
Plant capacity: 1200 MT/AnnumPlant & machinery: 128 Lakhs
Working capital: -T.C.I: 477 Lakhs
Return: 46.00%Break even: 33.00%
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HD AND PP WOVEN SACKS BY CIRCULAR & PLAIN LOOMS WITH LAMINATION & PRINTING

Packaging is both a symbol of society consumption habits and reflection of its progress. The user experts it to have better strength, easier handling, to be lighter, more aesthetic, safer from a hygiene point of view, etc. In addition to its standard attributes, todays packaging just also contributes to protecting the environment, and certainly must not damage it besides being friendly to human health. PP bags are made from virgin polypropylene plastic. These bags are versatile, attractive bags most commonly used for packaging small items such as beads & lollies. These bags can be sealed with a heat sealer like many other plastic bags. Polypropylene is one of those most versatile polymers available with applications, both as a plastic and as a fibre, in virtually all of the plastics and use markets. Woven sacks are the best and most cost effective packaging solution for Industries like cement, fertilizer, sugar, chemicals, food, grains etc. The HD/PP woven sacks are basically used for packing of cement and fertilizers companies, but presently also used for skimmed milk powder, sugar, grains and number of other products after value addition by making usable them for other products. HD/PP woven sacks are 100% recyclable, does not break easily, reusable and having more tensile strength. The product will be directly sold to the end users as per their requirement. HD/PP woven sacks can be unlaminated, laminated and along with PE liners. Woven sacks enjoy a good market in India and will continue to do so in the coming years. There are maximum use of PP woven bags in the fertilizer industry and cement industry, also partly used by chemical industry. In India fertilizer industries growth 2-5% and cement industries growth also about 6%. On the base it can be concluded that there is demand growth of non-woven sacks increase by 3% per annum. The demand of PP woven sacks is increasing day by day so, there lies a great scope for further expansion in near future. Few Indian Major players are as under: Aditya Polymers Ltd. Cigfil Ltd. Dalmia Laminators Ltd. Deccan Polypacks Ltd. Gopala Polyplast Ltd. Gujarat Craft Inds. Ltd. Gujarat Polyweave Ltd. Gujarat Raffia Inds. Ltd. Jai Corp Ltd. K L J Plastics Ltd. Kamakhya (India) Ltd. Kay Polyplast Ltd. Midland Plastics Ltd. Oripol Industries Ltd. P E T Fibres Ltd. Pankaj Polymers Ltd. Pithampur Poly Products Ltd. Polyspin Ltd. Primo Pick N Pack Ltd. Propene Products Ltd. Raipur Rotocast Ltd. Raj Packwell Ltd. S P L Industries (Shanti Packaging) Ltd. Safepack Polymers Ltd. Shankar Packagings Ltd. Sunil Polypack Ltd. Texplast Industries Ltd. Tulsyan N E C Ltd.
Plant capacity: 3000000 Nos., 5000 Nos. Woven Sacks by Circular, 5000 Nos. Woven Sacks by Looms /Day, Sacks For Atta Each 50 Kgs. CapPlant & machinery: 36 Lakhs
Working capital: -T.C.I: 153 Lakhs
Return: 50.00%Break even: 36.00%
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INFUSION SET AND BLOOD TRANSFUSION SET

Infusion therapy is a type of medical treatment in which medication is delivered directly into the body via a blood vessel, the spinal cord, or a muscle. This type of treatment took place on an inpatient basis, with the patient staying in the hospital and being monitored during the course of the treatment. More commonly today, infusion therapy is used when oral therapy is not an option, for a variety of reasons ranging from swallowing disorders, which make it difficult for patients to swallow medications and food to the use of medications, which would be destroyed in the stomach and must therefore be delivered directly. This type of therapy is also used in pain management, with patients receiving pain relief through an infusion pump. A blood transfusion is a relatively simple medical procedure during which a patient receives whole blood or one of its parts through an intravenous line. This is a tiny tube that is inserted into a vein using a small needle. A blood transfusion is a medical procedure in which blood is taken from one person and gives to another person. There are many reason for performing a blood transfusion. Blood may be required during surgical operations. Accident victims may need blood to replace the blood that has been last. There is good demand and future scope for infusion and blood transfusion set. So, new entrepreneurs venture into this field will be successful.
Plant capacity: Total 40,000 Sets/Day, 20,000 Infusion Sets/Day, 20,000 Blood Transfusion Sets/DayPlant & machinery: 220 Lakhs
Working capital: -T.C.I: 707 Lakhs
Return: 50.00%Break even: 40.00%
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I.V. CANNULA (Intravenous Cannula) AND BUTTERFLY NEEDLES

A Cannula is a tube that can be inserted into the body, often for the delivery or removal of fluid. An intravenous cannula is a flexible tube which when inserted into the body is used either to withdraw fluid or insert medication. Cannula normally comes with a trocar attached which allows puncture of the body to get into the intended spaces. An intravenous (I.V.) cannula is inserted a vein, primarily for the administration of intravenous fluids, obtaining blood samples and administering medicines. An arterial cannula is inserted into an artery, commonly the radial artery, and used during major operation and in critical care areas to measure beat-to-beat blood pressure. The cannula is also used in an emergency procedure to relieve pressure and bloating in cattle due most commonly to their accidentally grazing wilted legume or legume-dominant pastures. They are also a component used in the insertion of the verichip. A butterfly needle or casually a butterfly is named because of the plastic handles attached to the needle resemble butterfly wings. The butterfly needle may have a smaller diameter needle than the usual blood drawing needle, but not necessarily. It is sometimes less awkward for the blood drawer to have the flexible tubing separating the syringe. They are useful in difficult venepuncture because the handles allow much finer control of the needles. They can also be useful for a one off administration of intravenous drugs. The demand of I.V. Cannula and Butterfly needles is increasing rapidly, so there is wide scope for new entrepreneurs.
Plant capacity: Total 60,000 Pcs/Day, 30,000 Pcs./Day (I.V. Cannula), 30,000 Pcs./Day (Butterfly Needles)Plant & machinery: 191 Lakhs
Working capital: -T.C.I: 539 Lakhs
Return: 42.00%Break even: 43.00%
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BOPP PRESSURE SENSITIVE SELF ADHESIVE TAPE

BOPP adhesive tape, which is quite a recent development in the field of modern packaging, which is rapidly replacing the cello tape due to its excellent mechanical, optical and barrier properties. It is widely accepted for the decorative, flexible packing operations and has gained a spectrum of popularity. It is a combination of pressure sensitive adhesive and BOPP film. In dry form, it is an aggressively tacky at room temperature and adheres firmly to even rough surface. BOPP film is highly resistant to weather, heat, aerial oxidation and others. The pressure sensitive self-adhesive BOPP tape has various applications in packaging industry. It has very good properties. BOPP Pressure Sensitive self adhesive tape is now widely used in substitute of cellophane tape. Due to its very good tearing strength and other mechanical properties, it is catching very good market. BOPP film has many applications as a packaging material. It is being used as wrap in biscuits, cigarettes, cosmetics, textile, food items, pharmaceutical and toiletries, as twist wraps in confectioneries and toffees, as bags and pouches in tea, coffee, readymade garments and hosiery, as strip packaging in pharmaceuticals and drugs etc. BOPP is also used in synthetic paper, tracing paper and thermo laminating film. Currently it is being used in maps, produce manuals, visiting cards, art works and posters, metalised film and twistable film. Packaging market size in India is about Rs 60 bn. Market size of PET/BOPP and other flexible film-based manufacturing segment is estimated at around Rs 25 bn. The cost impact of PET film and BOPP film on the overall packaging cost ranges from 35-85% depending on the product to be packaged. BOPP pressure sensitive adhesive tape is recent development and substitute to cellophane adhesive tape. The product has very excellent market potential. At present there are only few units manufacturing the BOPP adhesive tape. But it has been assessed that there will be a tremendous demand of the product in the future. So a new entrepreneur can well venture into this field by installing a unit of BOPP pressure sensitive tape to satisfy present and future demand. Few Indian Major Players are as under: Amartara Pvt. Ltd. Bhor Tapes Ltd. Bunzl (India) Pvt. Ltd. C G-P P I Adhesive Products Ltd. Hindustan Adhesives Ltd. I W L India Ltd. J M G Corporation Ltd.
Plant capacity: 30,00,000 SQM/Annum, BOPP Pressure Self Adhesive TapePlant & machinery: 44 Lakhs
Working capital: -T.C.I: 178 Lakhs
Return: 42.00%Break even: 40.00%
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PVC Pipes

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Plant capacity: 6000 Mtrs./Day, Different Sizes (0.5, 1, 1.5, 2, 2.5, 3)Plant & machinery: Rs. 208 Lakhs
Working capital: -T.C.I: Rs. 1014 Lakhs
Return: 52.00%Break even: 34.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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