Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

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Thermoforming Plant for Manufacturing of Disposable Glass

Thermoforming Plant for Manufacturing of Disposable Glass, Bowls & Plates Use P.S.Cost film, thermoforming film and sheet are manufactured continuously on extrusion lines with short dies. Depending on the thickness and subsequent conversion process, the plastic products are wound in web form or stacked in thermoforming film or sheet. Thermoforming films are chiefly manufactured on extrusion lines especially developed for the purpose. For that, two different plant systems are used - Off-line production and In-line production. The demand for those films with improved properties has lately increased. Thermoforming cups, dishes and plates are most useful in the all sphere of domestic life. It is also used to take food material instantly. It is largely used in hotels, dhaba, restaurant and the other sellers who sell their product instantly. Nowadays it has very good market demand. It has a good scope for new entrepreneur.
Plant capacity: 32000 Nos/DayPlant & machinery: Rs. 53 Lakhs
Working capital: -T.C.I: Rs. 116 Lakhs
Return: 12.40%Break even: 74.13%
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Thermocole Sheet & Its Moulded Products

Thermocole is natural snow-white, feather light common product density range 15 - 35 kg per cu.m., a material with rare combination of physical and chemical properties. Thermocole or expanded polystyrene as the name suggests is polystyrene expanded to more than two time the volume of polystyrene. It has n excellent packaging material because of combination of various properties such as lightness, rigidity, shock absorption thermal insulation, resistance to moisture and weathering absence of taste, odour, snow white colour etc. It can be moulded to any desired shape with designs and trade name embossed. The demand of thermocole is increasing due to its large consumption of end users industries. There is good scope for new investment.
Plant capacity: 400 Kgs/DayPlant & machinery: Rs. 55.0 Lakhs
Working capital: Rs. 42.0 LakhsT.C.I: Rs. 172.0 Lakhs
Return: 27.28%Break even: 48.23%
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Acrylic Sheet

The acrylic products are generally made from the methyl methacrylate monomer. These are generally moulded products such as allpins boxes, jewellery packs containers, wrist watch pack boxes, pen stands, stationery items such as sharpeners gifts and novelty items. All such items can be manufactured by the moulding process. The market of acrylic products is increasing particularly in packaging and stationery items. The project is attractive one.
Plant capacity: 1 Ton/DayPlant & machinery: Rs. 15 Lacs
Working capital: Rs. 17 LacsT.C.I: Rs. 80 Lacs
Return: 27.41%Break even: 54.05%
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HDPE Containers

The use of plastics and development of new ones have increased considerably. HDPE (high density poly ethylene) is a thermoplastic material and is moulded in injection moulding machines. This the most economical and conventional method of fabricating thermoplastic materials and manufacture utility articles. These machines are comparatively cheap, simple in operation, have high production capacity and require less overheads and space. The Indian Plastic industry has maintained a constant annual growth rate of 15 ? 20 % throughout and is likely to continue for the next few years. This can be an attractive investment policy for entrepreneurs.
Plant capacity: 4000 Containers/DayPlant & machinery: Rs. 8 Lakhs
Working capital: Rs. 24 LakhsT.C.I: Rs. 41 Lakhs
Return: 39.44%Break even: 51.71%
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Epoxy Resin Based Primer (Putty)

Epoxy resin based primer fall under paint, varnish & surface coating materials. The production of paint & varnishes in the year 1997-98 was 4,80,000 tonnes. The capital consumption of paints and coating materials in the country is a meagre 0.5 kg compared with 20 kg in some developed countries viz., U.S.A. In view of the substantial gap in demand & supply, there is a very good scope of the product.
Plant capacity: 150 MT/AnnumPlant & machinery: Rs. 8 Lacs
Working capital: -T.C.I: Rs. 34 Lacs
Return: 20.91%Break even: N/A
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PVC Pipe Fittings

PVC pipe fittings are integral and essential parts of PVC piping system. They are required wherever PVC pipes are used. The efficiency of various PVC pipe systems depends largely upon the quality of the fitting used in the pipe assembly. The most commonly used PVC pipe fittings are sockets, tees, elbow, bends, joints etc. PVC pipes are fast replacing the conventional metallic pipes in many application such as electrical conduits, irrigation, sanitary fittings, portable water etc. They are also used in tube wells and due to their chemical resistant properties they find application in chemical plants too. There is good scope for this project.
Plant capacity: 2.5 MT/DayPlant & machinery: Rs. 40 Lakhs
Working capital: Rs. 129 LakhsT.C.I: Rs. 224.0 Lakhs
Return: 33.26%Break even: 49.33%
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Bakelite Powder

Bakelite is manufactured by condensation polymerization of phenol and formaldehyde. It is one of the most important and widely used thermosetting plastic, finding use is utensil industry to electrical appliances to electronics to space industry. It is also used for moulded articles, as bonding powder, laminating and inpregnating, plywood & glass fibre composites, thermal and acoustic insulation, automobile parts etc. The project is a good one. The demand growth is expected to increase upto 8-10% per annum. New entrepreneur can venture into this project.
Plant capacity: 2 Ton/DayPlant & machinery: Rs. 48 Lacs
Working capital: Rs. 68 LacsT.C.I: Rs. 160 Lacs
Return: 34.84%Break even: 49.47%
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Latex Rubber Threads

The Rubber industry in the country is in the doldrums as it is unprepared to live and thrive under the present trade conditions. Rubber threads are generally made by extrusion of compounded NR latex is one of the important and widely consumed latex products. The main consumption of rubber threads is in textile industry for making knitted and woven fabrics. This product is now marketed in two different forms, Viz. non-heat resistant; generally called as “Ordinary Grade Thread” and “Heat Resistant Rubber Thread (HRRT).” There is fairly, good scope for new entrepreneurs in this field.
Plant capacity: 1,50,000 Kg of LTR/AnnumPlant & machinery: Rs. 12 Lakhs
Working capital: Rs 22 LakhsT.C.I: Rs 57 Lakhs
Return: 37.00%Break even: 56.00%
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Blood Bags

Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood and blood components. The system consists of a single or multiple bag connecting with tubing, needle, needle cover, clamp etc. The blood bags are made of plastic material which are compatible with blood. In recent times, blood bags have become a conspicuous item and essential need of hospitals and nursing homes to meet blood infusion emergencies. Blood bags are most ostensibly serving the medical field in crucial hour. As the number of hospitals, nursing homes are increasing, the demand for the blood bags too is increasing tremendously.
Plant capacity: 3000 nos./DayPlant & machinery: Rs. 164 Lakhs
Working capital: -T.C.I: Rs. 291 Lakhs
Return: 36.00%Break even: 49.00%
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RECYCLING OF PET

Recycling of waste has become a necessity for environmental as well as for economic reasons. Plastics wastes being recycled in our country for over three decades have not been in an organized and scientific way. With the availability of sophisticated recycling lines indigenously, it was felt that the recycling business will get organized, thus opening one more avenue for investment. This was also make available to the processing industry good quality recycled pallets for a host of applications at home. Expensive virgin material is being used in the absence of dependable recycled material for export of products such as garbage bags and liners, which are being imported by the European countries as well as the USA in very large quantities.PET Recycling is a quite new concept in India. Being an Eco-friendly plastic, it has very good present and future prospects. The recycling industry will provide employment to thousands all over the country in organized waste collection, encourage the municipal corporation to upgrade their garbage collection systems for the ease of separation, encourage new investments and also help the machinery suppliers to utilize their installed facilities to manufacture sophisticated recycling lines. With consumption of plastics in the country rising manifold during recent years, plastics waste management is emerging as a parallel industry with materials valued at around Rs. 2,500 crore recycled annually. Having invaded practically every other application such as packaging, consumer durables and disposables, industrial, electronics and telecommunications, medical and health care, building and construction, plastics as a group of materials have emerged as an unavoidable component of modern life. With the expected consumption of virgin plastics in India likely to range between three to five million tones, the waste generated would vary between one to two million tones every year. There is an urgent need for the plastics industry to take up definite initiatives like shared producer responsibility in respect of packaging waste recycling creating and planning strategies for plastic carry bags and providing dustbin culture. Pre processors were also essential for selective and appropriate recycling including technology-based incineration of uneconomical plastics waste. Regulating and controlling exploitation and diversification of plastics waste in India rests with the manufacturers, processors, packaging manufacturers, distributors, waste collectors, municipalities and local authorities and NGOs. Together they can upgrade the plastics waste industry, develop and implement waste management options through resource recovery by mechanical recycling, energy recovery and environment education awareness programme. The “commercial” sector that spans outlets that distribute and/or sell products or services to consumer represents a significant potential source of plastic for recycling. Items like packaging films, trays, soda and milk crates, food pails, industrial drums and stretch film have been recovered. The electronics and information technology industries also have a lot of scope to implement plastic recovery programs for durable goods, such as computers, automobiles, appliances, building and construction products. Durable goods have a successful history of being recycled and reused.
Plant capacity: 500 kg/dayPlant & machinery: Rs. 28.00 Lakhs
Working capital: -T.C.I: Rs. 65 Lakhs
Return: 15.00%Break even: 72.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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