Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Alkyl Resin from Cotton Seed Oil

The term alkyd was first used by Kienle in 1927 to describe the polyesters resulting from the reaction of polyhydric alcohols and poly functional acids. Though many newer resins have appeared in the past quarter century, alkyd resins still represents the single largest quantity of solvent soluble resin, produced for using surface coating industry. An alkyd resins are polyester, they are subjected to normal easier hydrolysis that is sensitive to water, acid and alkali, particularly when they are dried by oxidation. It is poly esterification products derived from organic acids and alcohols. It also be processed directly from fatty acids. It is uses as paints, marine paints and baking enamels. The demand of alkyd resin is enormous in Indian and overseas market. Thereby it is a fair project for new entrepreneurs.
Plant capacity: 5.00 MT /DayPlant & machinery: Rs. 57 Lakhs
Working capital: Rs. 184 LakhsT.C.I: Rs. 327 Lakhs
Return: 29.88%Break even: 49.48%
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Urea Formaldehyde Resin (Powder)

The major applications of these resins are in adhesives, chip board making, paper industry, surface coatings, moulding powders, laminated plastics and miscellaneous. They have the advantage of initial water solubility, non flammability, hardness, resistance and absence of colour in cured polymers. Absence of colour makes them suitable for production of beautiful translucent shades of any colour. UF resin powder is used in button moulders, bottle caps, table ware crockery, switch grears etc. Demand is more than production hence consumption of UF resin is increasing day by day. This is a profitable industry, the raw materials and machinery being indigenously available. New entrepreneurs may enter UF resin production to reduce the gap between demand and supply.
Plant capacity: 1 Ton/ DayPlant & machinery: Rs. 7 Lakhs
Working capital: Rs. 18 LakhsT.C.I: Rs. 36 Lakhs
Return: 48.14%Break even: 54.96%
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Blood Bags

Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood and blood components. The system consists of a single or multiple bag connecting with tubing, needle, needle cover, clamp etc. The blood bags are made of plastic material which are compatible with blood. In recent times, blood bags have become a conspicuous item and essential need of hospitals and nursing homes to meet blood infusion emergencies. Blood bags are most ostensibly serving the medical field in crucial hour. As the number of hospitals, nursing homes are increasing, the demand for the blood bags too is increasing tremendously.
Plant capacity: 3000nos./DayPlant & machinery: 164 Lakhs
Working capital: -T.C.I: 291 Lakhs
Return: 35.72%Break even: 48.65%
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Disposable Plastic Syringes

Disposable syringes are a great innovation in the field of medical equipment. They are used for inframuscular and intravenous injections and are disposed off immediately after usage. The major advantages of using disposable syringes is that no infection is transmitted since the injection is disposed off immediately after use. With the replacement of traditional glass syringes by disposable syringes for convenience, safety, the demand for plastic disposable syringes is growing at very fast rate. Due to the fear of AIDS and other infections it is now have become a common practice to use sterilized disposable plastic syringes. Besides growing market in our own country there is great potential for the export to near by countries.
Plant capacity: 33600 Nos./DayPlant & machinery: Rs. 68 Lakhs
Working capital: Rs. 31 LakhsT.C.I: Rs. 161 Lakhs
Return: 36.56%Break even: 50.60%
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Plastic Tooth Picks

Tooth Picks can be defined as one of the small instruments which are largely used to clean the tooth after taking the food. It is basically made by wooden are bamboo, but now a days there is scope of utilization of thermoform plastic to manufacture tooth picks. This is a good manufacturing product in the tiny scale industry. There is no complexity in the manufacturing of this product. The growth rate of plastic tooth picks is 4 %. Any entrepreneur enter in this field may be successful.
Plant capacity: 25000 Nos/DayPlant & machinery: Rs. 15 Lakhs
Working capital: Rs. 7 LakhsT.C.I: Rs. 26 Lakhs
Return: 20.12%Break even: 74.14%
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Plastic (HDPE) Water Storage Tank (Sintex Type)

Plastic water storage tanks are used to store liquids and gases. High pressure HDPE tanks are used in aircraft and space industries. They are used in chemical industries to store chemicals as they are non-corrosive in nature. Also used in railway tank, cars, iconography at a depth of 20,000 ft etc. HDPE tanks are light in weight, non-corrosive in nature, have high bursting strength and low initial cost. That is why they are replacing steel, aluminum and wooden tanks. Consumption of plastic tanks are growing in housing, oil industries, chemical industries and gas producing industries. This product has found great use in every modern home and building. It has a wide prospect in future as India is fast developing more chemical and petrochemical industries. It will earn profit and high returns to an entrepreneur.
Plant capacity: 50 Nos./Day Plant & machinery: Rs. 60.00 Lakhs
Working capital: Rs. 64 LakhsT.C.I: Rs. 164 Lakhs
Return: 48.61%Break even: 39.77%
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HDPE Containers

The use of plastics and development of new ones have increased considerably. HDPE (high density poly ethylene) is a thermoplastic material and is moulded in injection moulding machines. This the most economical and conventional method of fabricating thermoplastic materials and manufacture utility articles. These machines are comparatively cheap, simple in operation, have high production capacity and require less overheads and space. The Indian Plastic industry has maintained a constant annual growth rate of 15 ? 20 % throughout and is likely to continue for the next few years. This can be an attractive investment policy for entrepreneurs.
Plant capacity: 4000 Containers/DayPlant & machinery: Rs. 8 Lakhs
Working capital: Rs. 24 LakhsT.C.I: Rs. 41 Lakhs
Return: 39.44%Break even: 51.71%
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Cross Linked Polyurethane Foam

Polymers formed through interactions of isocyanate groups and hydroxyl groups such as polyols are commonly known as polyurethanes. Different kinds and grades of polyurethanes have been developed for applications as fibres, reasons, rubbers, adhesives and surface coatings. It is also used as polyurethane foam like flexible and rigid foam, flexible foams are used in furniture, mattresses, laminates and linings. Rigid foam mainly is used for thermal enortation. It has good demand in market. So it creates a better scope for a new entrepreneur to invest.
Plant capacity: 100 Kg./DayPlant & machinery: Rs. 14 Lakhs
Working capital: Rs. 10 LakhsT.C.I: Rs. 72 Lakhs
Return: 64.00%Break even: 53.00%
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PET Pre-Form from PET Resin

PET preform has large demand for the manufacturing for PET bottle for food and Pharmaceutical Company. The size of the container-produced ranges from 50 ml to 150 ml which is further used for making required size blow moulded bottles. It is easily expanded by compressed air with a specific temperature and does not react with acid or alkali. PET Preform has large demand for the manufacturing of PET bottle for the food and pharmaceutical company. Current worldwide demand for PET for packaging is approx. 5.5 billion pounds. Global demand for PET could be greater than 12 billion pounds by the end of the decade. With the growing demand for carbonated soft drinks, water and edible oil, PET Preform bottles are also increasing in demand. As the benefits of PET become apparent to a greater number of manufacturers and bottlers worldwide, demand continues to grow.
Plant capacity: 20,000 Nos/DayPlant & machinery: Rs. 47 Lakhs
Working capital: Rs. 53 LakhsT.C.I: Rs. 119 Lakhs
Return: 50.68%Break even: 41.67%
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PVC Wire & Cables

P.V.C. coated cable and wire are extensively used in all electrical linings, domestic lighting and all other purposes. The demand for PVC coating electrical wires (with rapid electrification all over the country) is increasing at a rapid rate. Considering recent export market and increase in demand from Russia and other countries, it is estimated that the export demand will remain 25 % of total demand. The present demand supply gap is 36.3 thousand Km. According to 70% of capacity utilization, it may required additional capacity of 52 thousand Km. It indicates very good scope for new investment in power cable industry. There is a bright scope for starting new units in this field.
Plant capacity: 1600 Mtrs/ DayPlant & machinery: Rs. 23 Lakhs
Working capital: Rs. 87 LakhsT.C.I: Rs. 163 Lakhs
Return: 26.18%Break even: 59.65%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. Its various services are: Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Preparation of Project Profiles and Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects and industry.

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