Maize, Corn and its Bye Products, value added Products, Derivatives, Maize Processing Industry, Corn Starch, Dextrose, Liquid Glucose, Sorbitol, Oil, Gluten, Germ Oil, Wet Milling, Maize Starch Plant & related Products, High-Fructose Corn Syrup (HFCS)

Agriculture is one of the strongholds of the Indian economy and accounts for 18.5 per cent of the country’s gross domestic product .Maize is a coarse grain and it is now being accepted as staple diet and its demand is increasing year by year. In India, maize is the third important cereal crop after rice and wheat in terms of area. Currently, 49 per cent of maize output is used as poultry feed, 12 per cent as animal feed, 25 per cent as food, 13 per cent in starch and other industries, and 1 per cent as seed. Andhra Pradesh, Karnataka and Maharashtra are the major maize producing states. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few.In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India.

In India, maize is a kharif crop with harvests and arrivals due only from October onwards. Kharif contributes over 80 per cent of the entire maize output. Bulk of the maize produced in the country goes for production of poultry feed. It is estimated that the demand for maize from the poultry industry would rise by about 6 per cent. About twelve states which include Bihar, Orissa, Uttar Pradesh, Uttarakhand and Delhi account for over 50 per cent of the total maize acreage in the country. Increasing demand from Poultry sector is likely to substantially hike maize consumption to go over 30 million tons by 2020.

The current level of maize yield in the country (2.17 MT/Ha) is far behind the global average of 5 MT/Ha, and there is a huge scope for improvement in yield by improving the adoption of hybrids, particularly in traditional maize growing regions. With the growing demand from feed and starch sector, the overall demand for maize is likely to grow at a brisk pace. India has a huge potential to increase its market share and to make its presence felt in the global maize market.

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Vitamin and Minerals Enriched Corn Flakes in Various Shapes

Corn chips is the product of maize corn. Maize powder is used for the preparation of corn chips. For enriching with the vitamin and minerals Vitamin ?B? Complex, D.C.P., Iron etc. will be mixed. For producing the fancy flakes specially designed flaker to be used. Demand of corn flakes is increasing 10% per annum. It is used as one of the snack foods. As a whole enriched or fortified designed cornflakes has good international demand. There is good scope for new entrepreneurs to launch product provided they maintain good quality product.
Plant capacity: 2 MT/DayPlant & machinery: Rs. 26 Lakhs
Working capital: Rs. 40 LakhsT.C.I: Rs. 115 Lakhs
Return: 47.32%Break even: 64.88%
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Edible Corn Oil

Edible corn oil is manufactured from maize, wheat and other corn bearing oil by solvent extraction process. Corn generally contains oil. There are several stages required for the production of refined corn oil. In India there are few manufacturers of corn oil, say almost it is negligible comparison to other oil extraction unit. There is about 35% vegetable oil imported in or country. So it is better for a new entrepreneur to invest.
Plant capacity: 10 MT Corn Oil/ DayPlant & machinery: Rs. 3 Crores
Working capital: Rs. 5 CroresT.C.I: Rs. 11 Crores
Return: 35.00%Break even: N/A
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Corn Flakes in Various Shapes & Design

It is basically maize flour base enriched nutrition?s food. It is made by using cooked maize flour in the flakers to produce corn flakes. It is largely used as ready to eat food. Basic plant and machinery required flakers, cooking unit, boiler, packing machine. There are few ingrained sector manufacturing corn flakes in india.
Plant capacity: 1 MT Corn Flake/DayPlant & machinery: Rs. 10 Lacs
Working capital: Rs. 12 LacsT.C.I: Rs. 35 Lacs
Return: 40.00%Break even: 45.00%
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Dextrin From Starch

Dextrin is a starch derivative. It is obtained as water-soluble carbohydrate produced by heat and acid depolymerization. It is mostly used in adhesive industry. Dextrin is used in adhesive application. These are used for envelope and labeling adhesives, adhesive for postage-stamp, gummed tape etc. Dextrin manufacture has very good scope for development in the small scale sector and especially in developing and agriculture based country like India. At present dextrin is running in short supply in the market. There is good scope for new investment in this project. The new entrepreneur can well venture in this field.
Plant capacity: 500 Kgs/DayPlant & machinery: -
Working capital: -T.C.I: -
Return: 39.71%Break even: 58.65%
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Manufacturing of Dextrose Anhydrous, Sorbitol & Vitamin C

Dextrose anhydrous is generally manufactured from starch, basically maize starch. It is manufactured by vacuum evaporation of the dextrose solution and by crystallization. There is plenty of availability of raw materials. The market demand of the above products is appreciably high and these have good export potential also. But the main barrier to produce these products, that there is no available bacterial culture in India and the manufacturers are solely depended upon the advanced countries for the culture. As a whole, this is a good project provided good commercial bacterial culture available with the manufacture. Once, if one can solve the problem of availability of bacterial culture, then it is very profitable sector for one for investment.
Plant capacity: 17.00 MT /DayPlant & machinery: Rs. 406 Lakhs
Working capital: Rs. 575 LakhsT.C.I: Rs. 1280 Lakhs
Return: 44.07%Break even: 45.54%
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Dextrose Injection

Dextrose injection basically is manufactured from the homogeneous solution of dextrose and sterilized water. As raw material, there is abundant availability of dextrose in India. Basic plant and machinery?s as well as good fabricators also are fully available in India. The demand growth of this product is very appreciable. Right now it is increasing at a rate 5 % per annum. Few organized sector are engaged in the production of dextrose. But the demand is gradually increasing. So to meet the gap of demand and production, there require more production units. So this sector may be prospectus one for new entrepreneur. As a whole, this is a good one and one may be successful in this arena.
Plant capacity: 10000 Bottles/DayPlant & machinery: Rs. 82 Lakhs
Working capital: Rs. 151 LakhsT.C.I: Rs. 290 Lakhs
Return: 28.26%Break even: N/A
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Maize Cultivation & Its Products

Amongst cereal crops of India, Maize ranks fifth in area and third in production and productivity. During last year 11.2 million tons grain production was realized in an area of 6.2 million hectare more or less constant in the last one decade. Production increased from less than 6.0 million tonnes to more than 11.2 million tonne during this decade. The yield increases ranged from two times in less productive states like Rajasthan, Uttar Pradesh, Madhya Pradesh and Gujarat to 3-5 times in high productivity states such as Punjab, Himachal Pradesh, Bihar, Andhra Pradesh and Karnataka. In India, Maize cultivated area expanded at an average annual growth rate of 2.9 percent resulting in about 6 million hectare at present. There is good scope for new investment in this field. Any entrepreneur can invest in this project.
Plant capacity: 600 MT/AnnumPlant & machinery: Rs. 132.0 Lakhs
Working capital: Rs. 187 LakhsT.C.I: Rs. 457 Lakhs
Return: 36.56%Break even: 39.76%
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Glucose From Broken Rice

Broken rice is the by-product of rice mill. It has various uses out of which one use is to prepare liquid glucose from broken rice. It can be processed from the F.C.I. Godown also. By using broken rice, starch can used as filler in the different variety of food products. About 90% of the liquid glucose produced in India is consumed by the confectionery industry. Its preparation of sugar candy. It standard confectionery being about 33%. It is used also in textile printing and in biscuit and tobacco canning. The rest of this is used in leather, textile pharmaceutical and other industries. The domestic demand for liquid glucose had been estimated as 4000 MT/annum of which 3000 tonnes are used in the confectionery plants and are therefore widely distributed in their crude from. They can be found in almost all fruits, vegetables and corns. Different countries are known to be using different agricultural sources for production of starch. Now a days there is very good scope of new investment in this line.
Plant capacity: 30000MT/AnnumPlant & machinery: 664 Lacs
Working capital: -T.C.I: Cost of Project 1107 Lacs
Return: 40.00%Break even: 50.00%
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Potato Starch

Potato is widely consumed as food all over the world. It contains the starch as a major carbohydrate. Surplus and cull potatoes are used as feed for live stock and also as raw material for the manufacture of starch, ethyl alcohol and few other industrial products like, dextrose, liquid glucose etc. Potato starch is used in paper manufacture for beater sizing, tub sizing, calendar sizing and surface coating. It is also used in the textile industry in the sizing of cotton, worsted and spun rayon wraps. Much of the potato starch utilized in the food industry, is used in bakers specialty items. It is also used in producing adhesives and dextrins, as a fermentation raw material, binder for tablets, and binder and extender for sausages. Starch is produced in India both in the medium scale sector as well as in the small scale sector. The new comer easily venture in this field.
Plant capacity: 6 MT/DayPlant & machinery: 27 Lakhs
Working capital: -T.C.I: 86 Lakhs
Return: 34.00%Break even: 52.00%
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Maize and its By-Products

Maize is one of the most important cereal crops in the world agricultural economy and is grown in many countries in each of the continents of the world. Maize is utilized in more diversified ways than any other cereal. The grain is quite nutritious with a high percentage of easily digested carbohydrates fats and proteins and hardly and deleterious substances. Besides food, maize and maize products have numerous industrial uses such as in adhesives, explosives, soaps and for textile sizing etc. Maize starch is employed in the manufacture of asbestos, ceramics, dyes, plastics, oil, cloth, linoleum, paper, cosmetic and pharmaceutical industries. The derivatives of maize starch included glucose or corn syrup, corn sugar and industrial alcohol which is employed in different industries. It is a highly profitable field with lucrative rate of return. There is good market for new entrepreneurs.
Plant capacity: Starch 4500 MT/Annum, Liquid Glucose 450 MT/Annum, Dextrose Monohydrate 1800 MT/Annum, Oxidised Starch 225 MT/AnnumPlant & machinery: 2 Crores
Working capital: -T.C.I: 5 Crores
Return: 45.00%Break even: 35.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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