Fruits and Vegetables Processing, Dehydration, Canning & Preservation

India ranks first in the world in production of fruits and second in vegetables, accounting roughly 10 and 15 per cent, respectively, of total global production. India have a strong and dynamic food processing sector playing a vital role in diversifying the agricultural sector, improving value addition opportunities and creating surplus food for agro-food products. Presently, a mere 2.2 per cent of fruits and vegetables are processed, even as the country ranks second in the world in terms of production. This is comparatively low when compared to other countries like Brazil (30 per cent), USA (70 per cent) and Malaysia (82 per cent).The National policy aims to increase the percentage of food being processed in the country to 10 per cent by 2010 and 25 per cent by 2025. Food processing adds value, enhances shelf life of the perishable agro-food products and encourages crop diversification.


Major vegetables grown are Potato, Onion, Tomato, Cauliflower, Cabbage, Bean,  Cucumber, Gherkin, Peas, Garlic and okra. The major fruits grown in India are Mangos, Grapes, Apple, Apricots, Orange, Banana Fresh, Avocados, Guava, Lichi, Papaya, Sapota and Water Melons. Mango, accounts for 40 percent of the national fruit production and India is one of the leading exporters of fresh table grapes to the global market. The changing food habits are discernible. There has been a positive growth in ready –to-serve beverages, fruit juices and pulps, processed fruits and vegetables products, i.e., dried or preserved and dehydrated vegetables and fruits such as sauces, preserved onions, cucumbers and gherkins, green pepper in brine, dehydrated garlic and ginger powder, dried garlic and ginger, tomato products, pickels and chutneys, processed mushrooms and truffles and curried vegetables.


The market size of the food processing industry is likely to increase from Rs 4600 billion in 2003-04 to Rs 8200 billion in 2009-10, and to Rs 13,500 billion in 2014-15.In the coming years India’s share in the global processed food industry will get a raise from one per cent to three per cent. Indian food processing activity is still largely based on primary processing, which accounts for 80 per cent of the value addition. The government of India has set up a separate full-fledged ministry named “Ministry of Food Processing Industries “for the development and promotion of food processing industries. To boost fruits and vegetables processing, the ministry is extending financial support for setting up new units, modernization and upgradation of existing units. The Indian Food processing industry will continue to prosper, thanks to the rising income levels and modernized food retail stores.The food processing sector is likely to be the driving seat for the Indian economy.

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Mango Fruit Bar

Mango is one of the best fruits in India. Mango bar can be prepared from green mango, ripe mango and mango juice. Mango currently accounted 39% of the total fruit export from the India. There is very good domestic and export demand of mango products. The growth rate of mango fruits bar is 20 %. It can be predicted that few entrepreneurs may enter in this venture along with other food base product.
Plant capacity: 200 Kgs/DayPlant & machinery: Rs. 22 Lakhs
Working capital: Rs. 22 LakhsT.C.I: Rs. 95 Lakhs
Return: 26.43%Break even: 59.88%
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Fruit Concentrate Like Rasana

Fruit concentrate is the product of fruit juice or fruit pulp in dry form or dry powder form mixed with sugar, natural flavour or synthetic permitted food colour. In India, growth rate is about 7-8%. We can predict that there is good scope for new entrepreneur.
Plant capacity: 2 MT/DayPlant & machinery: Rs. 96 Lakhs
Working capital: -T.C.I: Rs. 120 Lakhs
Return: 12.00%Break even: 50.00%
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Mango Pickles

Mango is one of the best fruits in India. There are number of products produced from mango like mango juice, mango pulp, mango flavour, mango kernel oil, mango pickles and powder etc. which are well accepted through out India and in aboard. There are some manufacturers in organized sector and some are in unorganized sector. Mango pickles and other mango products even mango itself has a very good export as well as domestic market. There is a good scope for new entrepreneurs to venture in to this field.
Plant capacity: 1000 Kgs/DayPlant & machinery: Rs. 16 Lakhs
Working capital: Rs. 28 LakhsT.C.I: Rs. 72 Lakhs
Return: 30.54%Break even: 56.27%
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Banana Wafers

Banana can be preserved for 3 months or more by reducing the moisture in it by drying or frying. In India, food is preserved by sun-drying, mostly fruits, like figs, amla, mango, banana and coconut. It is mainly used in hotels, restaurants, bars, homes etc. To prepare banana wafers, green bananas are used which is cleaned, sliced and fried. This is a popular snack food and has a good demand in the market. This industry can be started by an entrepreneur as it is sure to bring good profits.
Plant capacity: 100 Kgs/DayPlant & machinery: Rs. 3 Lakhs
Working capital: Rs. 10 LakhsT.C.I: Rs. 18 Lakhs
Return: 44.53%Break even: 47.77%
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Canning of Fruits (Pine Apples slices, Litchee, Cherries, Straw berries in syrup)

The present level of annual production of fruits in India is about 60 million tones. Hardly 20% of the fruits produced in the country are used for processing for their consumption in the off season as also for export. Hence there is a vast potential of this industry to develop which will go a long way to improve the national economy.
Plant capacity: 5000 Cans/dayPlant & machinery: Rs. 32.00 Lacs
Working capital: -T.C.I: Cost of Project : Rs. 100.00 Lacs
Return: 59.00%Break even: N/A
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Fruits and Vegetable Dehydration by Osmo dehydration Process

Fruits and vegetables are preserved for a long time by reducing its moisture content. There are various ways of reducing the various moisture content, but here we have discussed osmo dehydration process, which is more economic and beneficial to processors. This technology is not well established in India. There is very good domestic and export market for the dehydrated fruits and vegetables. Dehydrated fruits and vegetables had good export market in Middle East, Russia and part of European countries. As a whole there is a good prospects for new entrepreneurs who want to venture into this field.
Plant capacity: 1 TPD Dried Grapes 10 TPD Dried PotatoesPlant & machinery: Rs. 112 Lakhs
Working capital: -T.C.I: Project Cost : Rs. 321 Lakhs
Return: 42.52%Break even: 73.89%
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Banana & Its By-products

The banana plant is the most cultivated plant in the tropical countries. It is used as dessert, as vegetable and the fruit pulp is dried and processed into flour or preserved for subsequent use. It is a source of calcium and iron and many other minerals. Banana is used in confectionery items and as infant food. It?s powder is used in the preparation of beverages of the malted milk type. India is the second largest producer of banana after Brazil and is cultivated in every part of the country. Most of the banana production is consumed in the fresh form while a small percentage of it is exported to USSR. Being highly perishable in nature, there is a need to produce products such as figs, flour, powder, banana pulp, food and infants, clarified banana juice etc. The technology of manufacturing these products on a commercial basis has been developed by the Central Food Technological Research Institute, Mysore. Dehydrated ripe bananas, know as figs are manufactured in the small and cottage industries sector and sold as snack food in many places. Powders are used for the manufacturing of ice cream, infant food, bakery products etc. There is a very good marketing scope in the metropolitan cities of Calcutta, Mumbai, Chennai and Delhi. So there exists vast potential for new entrepreneurs in this field.
Plant capacity: 40 MT/DayPlant & machinery: Rs. 1329.00 Lakhs
Working capital: Rs. 218 LakhsT.C.I: Rs. 1792 Lakhs
Return: 32.53%Break even: 52.53%
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Canning of Fruits (Pine Apples slices, Litchee, Cherries, Straw berries in syrup)

The present level of annual production of fruits in India is about 60 million tones. Hardly 20% of the fruits produced in the country are used for processing for their consumption in the off-season as also for export. Hence there is a vast potential of this industry to develop which will go a long way to improve the national economy.
Plant capacity: 5000 Cans/dayPlant & machinery: Rs. 32.00 Lacs
Working capital: N/AT.C.I: Rs. 32.00 Lacs
Return: 59.00%Break even: N/A
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Jam, Jelly, Chutney, Pickles & Squashes

Among preserved fruits, jam, jellies, pickles and squashes forms an important class of products. Apart from fruit juices, squashes are also used in the form of drinks. These are found as attractive items in the functions. Sauces, ketchup, jams and jellies are used with breads etc during snacks. Pickles and chutney are used along with other foods to make the lunch or dinner tasty. Market opportunities for the sale of these products are increasing with a considerable rate. The consumption of these products is increasing day by day and is expected increase in future also. The demand can be increased by proper advertisement and market management for each items. This industry possesses an excellent future and can allow new entrepreneurs to establish new unit for producing these product.
Plant capacity: 2500 Kgs/DayPlant & machinery: Rs. 25 Lakhs
Working capital: Rs. 87 LakhsT.C.I: Rs. 178 Lakhs
Return: 34.05%Break even: 59.15%
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Semi Processed Canned Vegetable

Vegetables such as peas, beans, carrot, tomato, asparagus, etc, are canned in large quantities in different parts of the world. In India, there is a good market for canned peas green as well as processed one. Carrot, cabbage, potato, cauliflower, tomato etc., are canned in the brine in their natural form or in curried style using spices, fat etc., as the covering liquid. The food processing industry sector in India is one of the largest in terms of production, consumption, export and growth prospects. The total processed food export was approx 14600 crores in 2002-03. The installed capacity of fruits & vegetable processing industry has been increasing steadily. The utilization of fruits & vegetables for processing in the organized & the unorganized sectors are expected to be around 2% of the total production.
Plant capacity: 3MT Peas Kernels/DayPlant & machinery: 26 Lakhs
Working capital: -T.C.I: 94 Lakhs
Return: 45.95%Break even: 65.54%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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