Value addition in Fruits and Vegetables Production, Processing, Dehydration, Canning and Preservation

In developing countries agriculture is the mainstay of the economy. As such, it should be no surprise that agricultural industries and related activities can account for a considerable proportion of their output. Of the various types of activities that can be termed as agriculturally based, fruit and vegetable processing are among the most important. Therefore, fruit and vegetable processing has been engaging the attention of planners and policy makers as it can contribute to the economic development of rural population. The utilization of resources both material and human is one of the ways of improving the economic status of family.

The change in the income growth, increase in population, lifestyle and concern towards health and nutrition worldwide have resulted in a large demand for processed fruit and vegetable products all over the globe. India is among the topmost vegetable and fruit producer in the worldand accounts for about 15% of the world's production of vegetables. A large number of units are in the cottage/home scale and small scale sector, having small capacities upto 250 tonnes/annum though big Indian and multinational companies have capacities in the range of 30 tonnes per hour or so. It has the distinction of producing almost all-tropical and exotic fruits and vegetables because of varied climatic conditions. India’s food processing sector covers fruit and vegetables. Value addition to food products has assumed vital importance in our country due to diversity in socio-economic conditions, industrial growth, urbanization and globalization. Value is added by changing their form, colour and other such methods to increase the shelf life of perishables.

There are various methods of preservation of food including thermal processing, fermentation, pickling, dehydration, freezing etc. The technology for preservation also varies with type of products and targeted market. Some of fast growing segments of food processing industries are given as under:

• Mango and other fruit pulps

• Pickles, chutney, sauces etc.

• Tomato products like paste, puree and ketchup

• Fruit jam, marmalade, crush, squashes, juices etc.

• Canned fruits and vegetables etc.

• Frozen products like frozen peas, cauliflower etc.


India has made a good progress on the horticultural map of the world.Boosted by rising consumer demand owing to better health awareness and purchasing power, production of fruits and vegetables across India has increased this year with their total yield surpassing the production of food grains. Fruit & vegetable processing is driven by growing consumer demand for healthy and fresh products that are easily available and require minimal preparation time. Processing of fruits & vegetables increases their shelf-life. Since they are traded on a large scale, processing ensures that market demand of fruits & vegetables with standard quality is met. The vast production base offers India tremendous opportunities for export. India's exports of Processed Food was Rs. 26,067.64 Crores in 2015-16, which includes the share of products like Mango Pulp (Rs. 796.17Crores), Dried and Preserved Vegetable (Rs. 914.21 Crores), Other Processed Fruit and Vegetable (Rs. 2,900.33 Crores), Pulses (Rs. 1,603.22 Crores), Groundnuts (Rs. 4,046.05 Crores), Guargum (Rs. 3,233.87 Crores). The Indian food –processing industry is primarily export oriented. India’s geographical situation gives it the unique advantage of connectivity to Europe, the Middle East, Japan, Singapore, Thiland, Malaysia and Korea.

Fruit and vegetable processing industry has taken a new direction and is growing gradually with strong growth rate annually. Infrastructure development for processing may take this industry to the new heights in the years to come with the help of sufficient exports and investments. Fruit and vegetable processing is done widely in the food and beverage industry.Fruits and vegetables are processed into a variety of products such as juices and concentrates, pulp, canned and dehydrated products, jams and jellies, pickles and chutneys etc. The extent of processing of fruits and vegetables varies from one country to another.

 

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Tags

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Mango Fruit Bar - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Mango is one of the best fruits in India. Mango bar can be prepared from green mango, ripe mango and mango juice. Mango currently accounted 39% of the total fruit export from the India. There is very good domestic and export demand of mango products. The growth rate of mango fruits bar is 20 %. It can be predicted that few entrepreneurs may enter in this venture along with other food base product.
Plant capacity: 200 Kgs/DayPlant & machinery: Rs. 22 Lakhs
Working capital: Rs. 22 LakhsT.C.I: Rs. 95 Lakhs
Return: 26.43%Break even: 59.88%
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Fruit Concentrate Like Rasana - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fruit concentrate is the product of fruit juice or fruit pulp in dry form or dry powder form mixed with sugar, natural flavour or synthetic permitted food colour. In India, growth rate is about 7-8%. We can predict that there is good scope for new entrepreneur.
Plant capacity: 2 MT/DayPlant & machinery: Rs. 96 Lakhs
Working capital: -T.C.I: Rs. 120 Lakhs
Return: 12.00%Break even: 50.00%
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Mango Pickles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Mango is one of the best fruits in India. There are number of products produced from mango like mango juice, mango pulp, mango flavour, mango kernel oil, mango pickles and powder etc. which are well accepted through out India and in aboard. There are some manufacturers in organized sector and some are in unorganized sector. Mango pickles and other mango products even mango itself has a very good export as well as domestic market. There is a good scope for new entrepreneurs to venture in to this field.
Plant capacity: 1000 Kgs/DayPlant & machinery: Rs. 16 Lakhs
Working capital: Rs. 28 LakhsT.C.I: Rs. 72 Lakhs
Return: 30.54%Break even: 56.27%
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Banana Wafers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Banana can be preserved for 3 months or more by reducing the moisture in it by drying or frying. In India, food is preserved by sun-drying, mostly fruits, like figs, amla, mango, banana and coconut. It is mainly used in hotels, restaurants, bars, homes etc. To prepare banana wafers, green bananas are used which is cleaned, sliced and fried. This is a popular snack food and has a good demand in the market. This industry can be started by an entrepreneur as it is sure to bring good profits.
Plant capacity: 100 Kgs/DayPlant & machinery: Rs. 3 Lakhs
Working capital: Rs. 10 LakhsT.C.I: Rs. 18 Lakhs
Return: 44.53%Break even: 47.77%
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Canning of Fruits (Pine Apples slices, Litchee, Cherries, Straw berries in syrup)-Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The present level of annual production of fruits in India is about 60 million tones. Hardly 20% of the fruits produced in the country are used for processing for their consumption in the off season as also for export. Hence there is a vast potential of this industry to develop which will go a long way to improve the national economy.
Plant capacity: 5000 Cans/dayPlant & machinery: Rs. 32.00 Lacs
Working capital: -T.C.I: Cost of Project : Rs. 100.00 Lacs
Return: 59.00%Break even: N/A
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Fruits and Vegetable Dehydration by Osmo dehydration Process -Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study,Plant Layout

Fruits and vegetables are preserved for a long time by reducing its moisture content. There are various ways of reducing the various moisture content, but here we have discussed osmo dehydration process, which is more economic and beneficial to processors. This technology is not well established in India. There is very good domestic and export market for the dehydrated fruits and vegetables. Dehydrated fruits and vegetables had good export market in Middle East, Russia and part of European countries. As a whole there is a good prospects for new entrepreneurs who want to venture into this field.
Plant capacity: 1 TPD Dried Grapes 10 TPD Dried PotatoesPlant & machinery: Rs. 112 Lakhs
Working capital: -T.C.I: Project Cost : Rs. 321 Lakhs
Return: 42.52%Break even: 73.89%
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Banana & Its By-products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The banana plant is the most cultivated plant in the tropical countries. It is used as dessert, as vegetable and the fruit pulp is dried and processed into flour or preserved for subsequent use. It is a source of calcium and iron and many other minerals. Banana is used in confectionery items and as infant food. It?s powder is used in the preparation of beverages of the malted milk type. India is the second largest producer of banana after Brazil and is cultivated in every part of the country. Most of the banana production is consumed in the fresh form while a small percentage of it is exported to USSR. Being highly perishable in nature, there is a need to produce products such as figs, flour, powder, banana pulp, food and infants, clarified banana juice etc. The technology of manufacturing these products on a commercial basis has been developed by the Central Food Technological Research Institute, Mysore. Dehydrated ripe bananas, know as figs are manufactured in the small and cottage industries sector and sold as snack food in many places. Powders are used for the manufacturing of ice cream, infant food, bakery products etc. There is a very good marketing scope in the metropolitan cities of Calcutta, Mumbai, Chennai and Delhi. So there exists vast potential for new entrepreneurs in this field.
Plant capacity: 40 MT/DayPlant & machinery: Rs. 1329.00 Lakhs
Working capital: Rs. 218 LakhsT.C.I: Rs. 1792 Lakhs
Return: 32.53%Break even: 52.53%
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Canning of Fruits (Pine Apples slices, Litchee, Cherries, Straw berries in syrup)-Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility

The present level of annual production of fruits in India is about 60 million tones. Hardly 20% of the fruits produced in the country are used for processing for their consumption in the off-season as also for export. Hence there is a vast potential of this industry to develop which will go a long way to improve the national economy.
Plant capacity: 5000 Cans/dayPlant & machinery: Rs. 32.00 Lacs
Working capital: N/AT.C.I: Rs. 32.00 Lacs
Return: 59.00%Break even: N/A
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Jam, Jelly, Chutney, Pickles & Squashes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Among preserved fruits, jam, jellies, pickles and squashes forms an important class of products. Apart from fruit juices, squashes are also used in the form of drinks. These are found as attractive items in the functions. Sauces, ketchup, jams and jellies are used with breads etc during snacks. Pickles and chutney are used along with other foods to make the lunch or dinner tasty. Market opportunities for the sale of these products are increasing with a considerable rate. The consumption of these products is increasing day by day and is expected increase in future also. The demand can be increased by proper advertisement and market management for each items. This industry possesses an excellent future and can allow new entrepreneurs to establish new unit for producing these product.
Plant capacity: 2500 Kgs/DayPlant & machinery: Rs. 25 Lakhs
Working capital: Rs. 87 LakhsT.C.I: Rs. 178 Lakhs
Return: 34.05%Break even: 59.15%
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Semi Processed Canned Vegetable -Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Vegetables such as peas, beans, carrot, tomato, asparagus, etc, are canned in large quantities in different parts of the world. In India, there is a good market for canned peas green as well as processed one. Carrot, cabbage, potato, cauliflower, tomato etc., are canned in the brine in their natural form or in curried style using spices, fat etc., as the covering liquid. The food processing industry sector in India is one of the largest in terms of production, consumption, export and growth prospects. The total processed food export was approx 14600 crores in 2002-03. The installed capacity of fruits & vegetable processing industry has been increasing steadily. The utilization of fruits & vegetables for processing in the organized & the unorganized sectors are expected to be around 2% of the total production.
Plant capacity: 3MT Peas Kernels/DayPlant & machinery: 26 Lakhs
Working capital: -T.C.I: 94 Lakhs
Return: 45.95%Break even: 65.54%
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