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Waste Management and Recycling, Industrial Waste Management, Agro Waste, Municipal Garbage, Plastic, Paper, Metal, Iron, Glass, Rubber, Electronic, Medical Waste Recycling, Solid Waste Treatment, Agricultural, Wood Waste, Residue Processing Projects

Waste management is the collection, transport, processing, recycling or disposal, and monitoring of waste materials. Concern over environment is being seen a massive increase in recycling globally which has grown to be an important part of modern civilization. The consumption habits of modern consumerist lifestyles are causing a huge global waste problem.  Industrialization and economic growth has produced more amounts of waste, including hazardous and toxic wastes. There is a growing realization of the negative impacts that wastes have had on the local environment (air, water, land, human health etc.)

Waste management is the collection of all thrown away materials in order to recycle them and as a result decrease their effects on our health, our surroundings and the environment and enhance the quality of life. Waste management practices differ for developed and developing nations, for urban and rural areas, and for residential and industrial producers. Waste Management flows in a cycle: monitoring, collection, transportation, processing, disposal or recycle. Through these steps a company can effectively and responsibly manage waste output and their positive effect they have on the environment.

Waste generation per capita has increased and is expected to continue to climb with growing population, wealth, and consumerism throughout the world. Approaches to solving this waste problem in a scalable and sustainable manner would lead us to a model that uses waste as an input in the production of commodities and value monetized, making waste management a true profit center. The conversion of waste as a potential source of energy has a value as a supplemental feedstock for the rapidly developing bio-fuels sector. A variety of new technologies are being used and developed for the production of biofuels which are capable of converting wastes into heat, power, fuels or chemical feedstock.

Thermal Technologies like gasification, pyrolysis, thermal Depolymerization, plasma arc gasification, and non–thermal technologies like anaerobic digestion, fermentation etc. are a number of new and emerging technologies that are able to produce energy from waste and other fuels without direct combustion. Biodegradable wastes are processed by composting, vermi-composting, anaerobic digestion or any other appropriate biological processing for the stabilization of wastes. Recycling of materials like plastics, paper and metals should be done for future use.

There is a clear need for the current approach of waste disposal in India that is focused on municipalities and uses high energy/high technology, to move more towards waste processing and waste recycling (that involves public-private partnerships, aiming for eventual waste minimization - driven at the community level, and using low energy/low technology resources.

 

 

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Biofertilizer from Herbal Waste - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Biofertilizer is a substance which contains living microorganism which, when applied to seed, plant surfaces, or soil, colonizes the rhizophore or the interior of the plant and promotes growth by increasing the supply or availability of primary nutrients to the host plant. Biofertilizers add nutrients through the natural processes of fixing atmospheric nitrogen, solubilizing Phosphorus, and stimulating plant growth through the synthesis of growth promoting substances. They can be grouped in different ways based on their nature and function. There are various kinds of biofertilizers like Rhizobium, Azotobacter, Azospirillum, Cyanobacteria, Azolla, Silicate Solubilizing Bacteria (SSB) etc. Applications Biofertilizers are microorganisms that help plants to grow by increasing the quantity of nutrients. Since these fertilizers contain living microorganisms, it increases or promotes the supply of important nutrients crucial for the overall productivity of the soil. An increasing number of farmers and agriculturists are turning to the use of biofertilizers as these are gentler on the soil as against chemical fertilizers. ? Market Survey The global market for biofertilizers in terms of revenue was estimated to be worth around $5,013.1 million in 2011 and is expected to reach $10,298.5 million by 2017, growing at the CAGR of 12.8% from 2012 to 2017. The global market for biofertilizers in terms of revenue was estimated to be worth around $5,013.1 million in 2011 and is expected to reach $10,298.5 million by 2017, growing at the CAGR of 12.8% from 2012 to 2017. The increasing demand from Asia Pacific region is the opportunity for the producers with expansion plans. The manufacturers are developing innovative production techniques to manufacture effective microbial strains at lower cost. Growth is particularly high in emerging countries such as China, India due to the rising awareness among the population triggered by government promotion. Growing global population demands the safe and sufficient food for the survival. Soil heath has become the greatest globe. Few Indian Major Players are as under:- Ajay Bio Tech (India) Ltd. Biotech International Ltd. Brahmaputra Valley Fertilizer Corpn. Ltd. Brilliant Bio Pharma Ltd. Cosme Farma Laboratories Ltd. Fertilisers & Chemicals, Travancore Ltd. Hindustan Fertilizer Corpn. Ltd. Jutlibari Tea Co. Ltd. K C P Sugar & Inds. Corpn. Ltd. Karnataka Compost Devp. Corpn. Ltd. Kisan Plant Biotech Ltd. Krishak Bharati Co Op. Ltd. Krishna Industrial Corpn. Ltd. Madras Fertilizers Ltd. Mangalore Chemicals & Fertilizers Ltd. National Fertilizers Ltd. Nava Barat Fertilizers Ltd. North Eastern Regional Agri. Mktg. Corp. Ltd. Ocean Agro (India) Ltd. Piccadily Sugar & Allied Inds. Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rahul Organic Ltd. Sivashakthi Bio Planttec Ltd. Som Phytopharma (India) Ltd. ?
Plant capacity: 10 MT/DayPlant & machinery: Rs.55 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.214 Lakhs
Return: 26.00%Break even: 59.00%
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E - WASTE RECYCLING Electronic Waste, E Waste, E scrap, or Waste Electrical and Electronic Equipment (weee) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

E waste is a popular, informal name for electronic products nearing the end of their useful life. Computers, televisions, VCRs, stereos, copiers, and fax machines are common electronic products. Many of these products can be reused, refurbished, or recycled. Unfortunately, electronic discards are one of the fastest growing segments of our nation's waste stream. Electronic wastes, e waste, e scrap, or Waste Electrical and Electronic Equipment (WEEE) is a description of surplus, obsolete, broken or discarded electrical or electronic devices. Technically, electronic waste is the component which is dumped or disposed or discarded rather than recycled, including residue from reuse and recycling operations. WEEE Categories are: Large household appliances; Small household appliances; IT and telecommunications equipments (Consumer equipments, Lighting equipments, Electrical and electronic tools Toys, leisure and sports equipment Medical devices, Monitoring and control instruments ,Automatic dispensers). A range of techniques is currently applied for retrieving components and materials from WEEE. The essential features of these systems generally conform to a scheme of: sorting/disassembly; size reduction; separation. Market Survey WEEE has been identified as one of the fastest growing sources of waste in the India, and is estimated to be increasing by 16 28 per cent every five years. Within each sector a complex set of heterogeneous secondary wastes is created. Although treatment requirements are complicated, the sources from any one sector possess many common characteristics. However, there exist huge variations in the nature of electronic wastes between sectors, and treatment regimes appropriate for one cannot be readily transferred to another. Almost 50% of the PC's sold in India are products from the secondary market and are re assembled on old components. The remaining market share is covered by multinational manufacturers (30%) and Indian brands (22%). The WEEE Directive is impacting companies and authorities in two ways. Firstly, it applies constraints on how they operate in terms of provision and disposal of equipment, thereby increasing direct costs. The longer term benefits in reduction of environmental impact, and hence cost, should not be ignored, however. Secondly, the need to establish widespread recovery methodologies will provide the opportunity to enhance and to build business operations that generate profit from recycling of WEEE. ? Cost Estimation Capacity Monitor : 10.00 Nos./ Day Plastic Dana : 5,330.00 Kgs/ Day Copper Wire Scraps : 25.00 Kgs/ Day Glass from CRT : 350.00 Kgs/ Day Other Metals : 1,500.00 Kgs/ Day
Plant capacity: -Plant & machinery: Rs.219 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.489 Lakhs
Return: 24.00%Break even: 46.00%
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Silica from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85% to 92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. These silica have high surface area, generally greater than 3m2/g. Micro amorphous silica can be further divided into micro particulate silica microscopic sheets & fibers & hydrated amorphous silica. The micro particulate silica is the most important group commercially & includes gynogenic silica’s & silica’s precipitated from aqueous solution. Uses & Applications Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete; high performance concrete; ceramic glaze; water proofing chemicals; roofing shingles; insulator; specialty paints; flame retardants; carrier for pesticides and insecticides & bio fertilizers etc. Market Survey Precipitated Silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as molecular sieves. So, we can better understand the growing demand of precipitated silica by seeing the demand of the following industries. Silicon is a unique material. Its abundance is one of the reasons it is used for a wide range of purposes. One of the most important uses of silicon is as a core element of microchips. To manufacture microchips, the microelectronics industry requires silicon with an impurity level of 10–11. Since silicon forms a stable compound with oxygen (silicon oxide, SiO2), the deoxidization of silicon oxide needed to reach this high level of purity consumes a substantial amount of energy, which, in turn, affects the environment through emissions of carbon dioxide (CO2). Precipitated silica accounts for the largest share of specialty silica demand in both volume and value terms. This silica type will also constitute the fastest growing segment of the market, aided by above average gains in its primary market, tire rubber. Increasing use of precipitated silica as a replacement for carbon black in tire reinforcement applications in the U.S. will offer significant opportunities for growth. Fumed silica represents the second largest product type in value terms, owing to its higher price relative to other silica types.
Plant capacity: Silica : 10.0 MT/ Day, Calcium Carbonate: 21.0 MT/ Day Plant & machinery: Rs.607 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.1617 Lakhs
Return: 16.00%Break even: 51.00%
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CARD & GRAY BOARD from Pulp and Waste Paper - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Card Board and Grey Board are important grades of paper boards. The importance of paper board as an essential commodity is constantly increasing with the expansion of education among the people. Further, in a progressive society, the consumption of paper is closely linked to its economic, social and cultural activities. It is important, therefore, the card board industry should try to keep pace with society's much directional development. Card Board & Grey Board itself in a superior packaging material and due to rapid industrialization is in very good demand. Grey board is a homogeneous board made usually of mixed waste paper with or without screenings and pulp on a board machine. Grey board is used where stiffness rather than printability is required. The first commercial cardboard box was produced in England in 1817, more than two hundred years after the Chinese invented cardboard. Today paperboard packaging in general, and especially products from certified sustainable sources, are receiving new attention, as manufacturers dealing with environmental, health, and regulatory issues look to renewable resources to meet increasing demand. It is now mandatory in many countries for paper-based packaging to be manufactured wholly or partially composed of recycled material. Uses and Applications Card board, grey board, straw board and other variety of boards are used for various packing processes for packing and protecting innumerable consumer and industrial goods. They find application in making cartons, boxes, packaging of hosiery, readymade garments, cosmetics, confectionary items, textiles etc. Further, grey board is an effective medium for packaging small and heavy items such as automobile parts, pharmaceutical products, plastic products, rubber components, glass items leather products, etc. Gray board has the advantage of light weight, easy to fabricate, easy for string, keeps the articles dust free and has the advantage of attractive printing, thus making the packed item move eye-appealing for sale. Grey board is used such as in exercise books, registers, flat files, card board, and in book binding etc. With the fast increase in industrial and commercial activity, the requirement of such items is increasing in many folds. Market Survey The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonne. It is expected to expand to 9.2 mn tonne in 2010-11. . The Indian market is today growing at three times the rate of the global average. India's paper industry plans to invest USD 2.5 bn in the next two three years to add 2 mn tpa of paper and paper products production capacity. It will also help in improving cost-competitiveness. The paper production capacity is expected to rise to 8.5 to 9 mn tonne from the existing 7.5 mn tonne by 2010-11. The consumption of paper products is growing at a fast pace of around 6.5% and is expected to further go up in future. The industry now uses three sources of raw materials - recycled paper, wood and agro based, and waste. The recycled paper, comparatively cheaper, comprises almost 40% of the total raw material requirements at present. Few Major Players are as under:- Afsons Industrial Corpn. Ltd. Chemopulp Tissues Ltd. Colour Cartons Ltd. Cosboard Industries Ltd. D K Industries Ltd. Gramox Paper & Boards Ltd. Indo Afrique Paper Mills Pvt. Ltd. Lotus Trading Corp Ltd. Manorama Paper Mills Ltd. Nath Pulp & Paper Mills Ltd. Paswara Papers Ltd. Peoples Papers Ltd. Premium Paper & Board Inds. Ltd. Sivakalyani Papers Ltd. Sona Paper Boards Ltd. Suryo Papers Ltd.
Plant capacity: 5 MT/ dayPlant & machinery: Rs.53 Lakhs
Working capital: -T.C.I: Rs.195 Lakhs
Return: 41.00%Break even: 42.00%
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Activated Carbon from Coconut Shell - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated carbon in any form of carbon shows high absorptivity for gases, vapours and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase activated carbons are light in weight, fluffy powder while gas phase activated carbons are hard and are in the form of pellets. Industrial activated carbons in the forms of pellets, granules or fine powders, and with many industrial applications, are now on the market under different trade names. Absorption on activated carbon is selective, favouring monopolar overpolar substances, and in a homogenous serious, generally improving with increasing boiling point. Absorption is also improved with increased pressure and reduced temperature. Following industries are the major consumers of Activated carbon:Edible Oil Industry, Pharmaceutical Industry, Beverage Industry, Water treatment plant/water purification plant, Sugar Industries and Solvent recovery unit. Uses and Applications For Purification of liquids, the powdered form of activated carbon is added to the liquid to be purified and the mixture is agitated and finally filtered. Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. It is also used in Removing or improving the colour and flavour of edible materials, such as agar, beer, cider, wines whisky, vinegar, fruit juices, gelatine, pectin, and cocoa butter, removing colour, odour grease and colloids from dry cleaning fluids such as naphtha, gasoline, carbon tetrachloride, etc., removing oil and grease from boiler feed water and electroplating solutions, preparation of biological products like vitamins hormones, and enzymes etc. Activated carbons have been used as carriers for catalyst in the manufacture of chlorinated hydrocarbons. They are used as catalytic dehydrogenation agents in the production of ketones from higher alcohols. Activated carbons finds application in the preparation of pills and digestive tablets. Its adsorptive properties are utilized in the treatment of alments of the stomach due to hyper acidity. It removes toxic amines, organic acids of decomposed foods, and probably also bacteria from the intestinal tract. Large doses, either alone or mixed with kaoline, are administered for diarrhoea.
Plant capacity: 10 MT/ dayPlant & machinery: Rs.324 Lakhs
Working capital: -T.C.I: Cost Of Project: Rs.667 Lakhs
Return: 42.00%Break even: 76.00%
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PARTICLE BOARD FROM BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bagasse is the waste of sugar industry. It can be used for the production of bagasse base board or solid fuels or for the production of power or for the production of Alcohol. Now we are intending to produce bagasse base board. For the manufacturing of bagasse base board, it-should be in the form of fine particle and other raw material used phenol formaldehyde base adhesive and neem leaf dust. The required plant machineries are solid mixing machine, hydraulic press, hot air dust or drier and S.S made mould. There is gradually demand increase in wood base products. There are few manufacturers who makes board by partial use of fine particles of bagasse. In this product manufacturing there is very minimum amount of environmental pollution. The product board can compete with the ply board or wood base board. This can be very safely handled and transport from one place to another place. Quality of board depend on the fine technique of finishing. Any new entrepreneur may enter into this field will be successful. It is solid, sort and net easily breakable. It is not easily effected by weather and temperature up to 60 0C. It can be transport from one place to another place. It can be sized easily according to requirement. USES & APPLICATION It can be used for making different variety of furniture like, chair, table, bed etc. It can be used for making panel board, windows, doors etc. It can be used for making partition in the room. It is used in Construction companies, school, colleges, paints, and for domestic uses. MARKET SURVEY Few organized and many private organizations are engaged in the manufacturing of ply board or wood board or bagasse base board. There is growth about 5-8% per annum. These is no import of ply board, these is scope of export of ply board as well as wood board is there. In the near future projected demand of bagasse base board will be increased by 5% as this is the product of wood substitute.
Plant capacity: 2000 Nos./DayPlant & machinery: Rs. 637 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1098 Lakhs
Return: 26.59%Break even: 53.25%
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RICE BRAN OIL (SOLVENT EXTRACTION)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Rice is an important food crop. It is consumed by more than half of the world’s population living in the developing countries. The demand of rice is increasing every day with the rise in population. It is therefore imperative to have continuous and concerted efforts to increase rice production to keep pace with the demand. Among the several approaches, varietal improvement through development of varieties with inherent high yielding potential, resistance to major biotic and abiotic stresses and adaptable to various rice growing environment is of paramount importance. Rice bran is a by- product resulting from the processing of rice. Even though the process, which consists in removing certain outer layers of the caryopsis, is basically the same in all cases, it can be carried out in a number of ways, some of which have a vital bearing on the characteristics of the end product. The bran thus produced may have quite different properties; therefore their particular identity should be differentiated and maintained. Rice bran is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice oil is a minor constituent of rough rice when compared with the carbohydrate and protein content. Two major classes of lipids are present: those internal within the endosperm and those associated with the bran. The internal lipids contribute to the nutritional, functional, and sensory qualities of rice. Rice bran oil is truly “The World’s Healthiest” edible oil, containing vitamins, antioxidants, nutrients and Trans fat free. It is not just delicate and flavorful; it can help lower cholesterol, fight diseases, enhance the immune system, and fight free radicals and more. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. Rice bran oil is vastly superior to traditional cooking oils and can be considered nutraceutical (food as medicine) oil that is perfect for all your healthy cooking needs. Rice bran oil is quickly becoming a favorite in commercial frying to replace hydrogenated oils that contain trans fat. This is due to rice bran oils health, flavor and performance benefits. Rice bran is a by-product of the rice milling process. Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by de-husking paddy and polishing the rice. While white rice holds little nutritional value, the bran that is removed contains 65 percent of the rice kernel’s nutrients and boasts a bounty of healthful benefits. The thin brown layer that is milled off in the processing of white rice, rice bran is just as effective as the other bran in fighting high cholesterol and providing high-grade fiber. USES & APPLICATION The crude bran oil thus obtained can be used for manufacture of soap, emulsifiers, fatty acid, plasticisers, cosmetics and tocoferol (vitamin E) etc. Crude rice bran oil is an edible grade vegetable oil intended for additional processing before human consumption. Crude rice bran oil is also source of high value added by-products. Thus, if the by-products are derived from the crude rice bran oil and the resultant oil is used as a feedstock for biodiesel, the resulting biodiesel could be quite economical and affordable. Crude rice bran oil is a rich source of high value-added byproduct. Therefore, use of rice bran oil as raw material for the production of biodiesel not only makes the process economical but also generates value added bio-active compounds. Crude rice bran oil helps reduce dust in feed, making it more palatable to animals. Moreover it acts as a lubricant in animal feed pelletization stage. Crude Rice bran oil is used as a raw material in manufacturing refined Rice bran oil. Rice bran with low levels of available carbohydrate (25 per cent) and high level of fat (20 per cent) can be considered as a good source of energy when used as a supplementary food for diabetics. Rice bran with 15 to 20 per cent oil can serve as a good source of energy and Essential Fatty Acids (EFA). It is also a commercial source of edible oil. Rice bran wax can be used in the preparation of candles, polishes, cosmetics, emulsifiers and other industrial preparations. It is the cuticle existing between the rice and the husk of the paddy, which comprises the germ the perricorp, and aleuronic layer. The bran is obtained as a by-product in rice milling during polishing of rice obtained after dehusking of paddy etc. MARKET SURVEY India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. During 1983 - 84, the country processed only 13 lakhs tonnes of rice bran, though the installed processing capacity is around 32 lakhs tonnes. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern Sheller mills. It has been estimated that huller mills number about 80,000 while there are only 28,000 modern Sheller mills. PRESENT MANUFACTURERS A G Fats Ltd. Agrawal Oil Extractions Ltd. Agro Tech India Ltd. Balaji Agro Oils Ltd. Bharani Oils Ltd. Boppana Oils Ltd. Cethar Foodoil Ltd. Chaitanya Oils Ltd. Globus Industries & Services Ltd. Goa Agro Oil Ltd. Godavari Edible Bran Oil Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. K G N Agro Internationals Ltd. Kanakadurga Agro Oil Products Ltd. Kedia Overseas Ltd. Lakshmi Energy & Foods Ltd. Malwala Oils Ltd. Midland Industries Ltd. Modi Naturals Ltd. Morinda Overseas Inds. Ltd. Neha Oils Ltd. Patliputra Industries Ltd. Prakash Solvent Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Ravindra Solvent Oils Ltd. Rice Oil & Foods Ltd. S K M Animal Feeds & Foods (India) Ltd. Sambandam Solvent Extraction Ltd. Satyakala Agro Oil Products Ltd. Sethia Oil Inds. Ltd. Sethia Oils Ltd. Shanti Kunj Solvent Ltd. Shree Madhav Edible Products Ltd. Shree Shakthi Agro Oils Ltd. Siddaganga Oil Extractions Pvt. Ltd. Siris Agro Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Srihitha Refineries Ltd. Sudha Agro Oil & Chemical Inds. Ltd. Tara Health Foods Ltd. Thapar Agro Mills Ltd. Unique Organics Ltd. Vegepro Foods & Feeds Ltd. Vijay Agro Products Pvt. Ltd.
Plant capacity: 388 MT/DayPlant & machinery: Rs. 615 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1760 Lakhs
Return: 30.02%Break even: 47.16%
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ANIMAL FEED FROM BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The principal feed resources for animal consumption in the country are crop residues like straws of wheat, rice and other cereals and stovers, which are very poor in feed value. Even these are in short supply. These are supplemented to some extent by relatively better quality fodders like cultivated leguminous and non-leguminous fodder grasses and concentrates. The latter are formulated largely from agro-industrial by-product and forest wastes and small quantities of low-grade cereals with the present stock of feed and fodder resources available in the country, it is well impossible to meet the nutrient requirements of even the present day low-producing cattle and buffaloes. Such a situation is bound to aggravate difficulties in the feeding of better producing livestock such as cross bred lows in exploiting their full genetic potentiality for early growth, better reproduction and higher milk production. Livestock in the country, therefore, suffer widely from insufficient supply of nutrients. The unconventional agro-industrial by products and forest wastes may find a greater use as livestock feeds in coming years. The nutritive value of tropical feeds and fodder is lower than those grown in temperate region. This situation does not allow cows to consume maximum amount feeds, nor to get feeds of minimum allowable digestibility. It is not possible to anticipate any remarkable improvement in the feed situation in the near future and also in the supply of high digestible ingredients like worse grains. The digestibility of feed for meeting nutrient requirements of the cattle must bear relation to its intake capacity.In order that a cow with high milk yielding potential, which this country is looking forward to have in large numbers, produce milk to their inherited capacity, it will be necessary to provide adequate and balanced nutrition that should include high quality fodder and concentrates, mostly originating from agro industrial by products and wastes. The poor quality fodders like straws and stovers when chopped and fortified with urea, molasses and mineral mixture, improve in nutritive value and capatability. Such practice should be followed to maximize the utilization of valuable fodder resources. It is also necessary to preserve good quality forage as hay or silage to provide for feed during the lean periods. With the availability of food quality fodder and some feed concentrate to supplement the ration in meeting the various nutrient requirements, the milk production will certainly go higher even with the existing cattle and buffalo population. USES AND APPLICATION Those for calves before their rumers start to function effectively. Those for cattle with functioning rumers. The first type of feeds are similar in composition to pig creep and starter feeds and must be low in fibre and contains all the nutrients necessary for growth with the exception of those in the mother's milk which they may also receive.The second types of feeds are those designed to supplement the bassal ration of roughage normally fed to cattle with functioning rumers. This supplementation may be necessary to supply additional nutrient for growth, maintenance milk production pregnancy of fettering and suitable feeds are formulated for the various purposes. As ruminance can synthesize their essential amino acid and can digest cellulosic fibre protein is normally supplied as the more fibrous oilseed residues e.g. coconut, cottonseed and ground nut cake. It is also not necessary to add vitamin supplement but 5% of minerals are normally included.A typical concentrate feed for milk production (dairy feed) designed for feeding as a supplements to a ration of dry roughage might include 95% of cereals and cereal by products, 40% of oil cake, 5 % of grass meal to provide vitamin A. and would contain no dried grass and less oil cake. Ruminants are above the synthesize protein from more protein nitrogen and it is now common practice to replace part of the protein supplied as oil cake by the additions of urea. MARKET SURVEY Cattle feed is a peculiar product consumed mainly by cattle owners of rural area. Animal industrial enterprises in all area and so, the market for cattle feed is very scattered.The consumers are living by and large in poverty and so they have hardly enough finances to spare for cattle feed. Yet cattles are the only source of earring in many cases and to increase their own earning they try to spend upon cattles as much as possible. Unawareness about the product and its importance should also be looked after. The benefits of this scientifically prepared cattle feed over traditional feed has become as popular as they should be. The problem is much of replacing unscientific feeding system with scientific feed. India has the largest cattle, buffalo and goat population according to latest census. There are about 200 million cattle, 50 million buffaloes and 90 million goats in the country. About one sixth of the cattle, about half of buffalo and one fifth of goat population in world are in India. Animal husbandry plays an important role in the national life and accounts for about 10% of the national income. In particular the contributor of the cattle and buffalo to the economy is considerable. They are the main source of drought power in agricultural operations and rural transportation they provide essential, foods like milk and meal. PRESENT MANUFACTURERS Advanced Bio-Agro Tech Ltd. Advanced Enzyme Technologies Ltd. Agribiotech Industries Ltd. Agro Tech India Ltd. Allana Cold Storage Ltd. Amrit Feeds Ltd. Andhra Sugars Ltd. Anirudh Foods Ltd. Annam Feeds Ltd. Anupam Extractions Ltd. Arambagh Hatcheries Ltd. Aries Agro Ltd. Aries Marketing Ltd. Bala Industries & Entertainment Pvt. Ltd. Balaji Foods & Feeds Ltd. Baramati Agro Ltd. Brooke Bond Lipton India Ltd. C & M Farming Ltd. C P Aquaculture (India) Pvt. Ltd. Damania Pharma Ltd. Dhanalaxmi Roto Spinners Ltd. Gajanan Extraction Ltd. Genomics Biotech Ltd. Godrej Agrovet Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hanuman Minor Oils Ltd. Haryana Agro Inds. Corpn. Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Indo Euro Indchem Ltd. Induss Food Products & Equipment Ltd. Intercorp Biotech Ltd. Japfa Comfeed India Pvt. Ltd. Jupiter Biotech Ltd. Kapila Krishi Udyog Ltd. Kerala Feeds Ltd. Khandesh Extraction Ltd. Kirti Dal Mills Ltd. Kumar Food Inds. Ltd. Kwality Dairy (India) Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Laxmi Starch Ltd. Lipton India Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Maheshwari Solvent Extraction Ltd. Mapro Industries Ltd. Nova Chemie (India) Ltd. Origin Agrostar Ltd. Parakh Foods Ltd. Piccadily Agro Inds. Ltd. Pioneer Feeds & Poultry Products Pvt. Ltd. Pranav Agro Inds. Ltd. Prima Agro Ltd. Puri Oil Mills Ltd. Rainbow Agri Inds. Ltd. S K M Animal Feeds & Foods (India) Ltd. S O L Ltd. Sakthi Beverages Ltd. Schreiber Dynamix Dairies Ltd. Shalimar Pellet Feeds Ltd. Snam Vijaya Feeds Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Suguna Foods Ltd. Suguna Poultry Products Ltd. Superhouse Ltd. Swastika Feeds Ltd. Tara Health Foods Ltd. Tata Oil Mills Co. Ltd. Tinna Oils & Chemicals Ltd. Utkal Feeds Pvt. Ltd. Vegepro Foods & Feeds Ltd. Venky'S (India) Ltd. Venky'S (India) Ltd. [Erstwhile] Vijay Agro Products Pvt. Ltd. Zeus Biotech Ltd.
Plant capacity: 100MT/DayPlant & machinery: Rs.143 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 477 Lakhs
Return: 29.86%Break even: 57.18%
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SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85%–92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x-ray diffraction. Early interest in amorphous silica was purely academic. Amorphous silica can be broadly divided into three categories. Vitreous silica or glass made by fusing quartz, Silica made indicating either amorphous or crystalline silica with high speed neutrons & Micro amorphous silica. Micro amorphous silica includes sols, gels powders & porous glasses, all of which are composed of ultimate particles or structural units less than 1/um in diameter. These silica have high surface area, generally greater than 3m2/g. Micro amorphous silica can be further divided into micro particulate silica microscopic sheets & fibers & hydrated amorphous silica. .Gynogenic silica’s are formed at high temperature by condensation of SiO2 from the vapor phase, or at lower temperature by chemical reaction in the vapor phase followed, by condensation. Silica formed in an aqueous solution can occur as sols, gels or particles. A gel has a three-dimensional, Continuous structure, where as a sol is a stable dispersion of fine particles. Macroscopic particles are formed by aggregation of smaller particles from either a gel or so. Amorphous silica is precipitated from super saturated solution obtained by concentrating an under saturated solution a hot saturated solution, or generating Si(OH)4 of silica ester SiH4, SiS2, SiCl4 or Si. Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. The physical & chemical properties or precipitated silica vary according to the manufacturing process. Ultimate & aggregate particle size in silica’s precipitated from solution can be varied by reinforcement & control of suspension pH, temperature & salt content. The particle size in gynogenic silica’s is controlled by combustion conditions. The surface area as determined by nitrogen adsorption is a function of particle size. USES AND APPLICATION Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small-scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small-scale manufacturers to venture into this field. MARKET SURVEY Precipitated Silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as molecular sieves. So, we can better understand the growing demand of precipitated silica by seeing the demand of the following industries.Silicon is a unique material. Its abundance is one of the reasons it is used for a wide range of purposes. One of the most important uses of silicon is as a core element of microchips. To manufacture microchips, the microelectronics industry requires silicon with an impurity level of 10–11. Since silicon forms a stable compound with oxygen (silicon oxide, SiO2), the deoxidization of silicon oxide needed to reach this high level of purity consumes a substantial amount of energy, which, in turn, affects the environment through emissions of carbon dioxide (CO2).Bulk silicon wafers used at the beginning of the integrated circuit making process must first be refined to "nine nines" purity (99.9999999%), a process which requires repeated applications of refining technology. The silicon demand by the PV cell industry can be estimated using the available amount of silicon in combination with the amount of silicon needed to produce 1 MWp of solar cells. Global production of rice, the majority of which is grown in Asia is approximately 550 million tonnes/year. This is generated at a rate of about 20% of the weight of the product rice, or some 110 million tonnes per year globally. The husk in turn contains between 15 and 20% of mineral matter the majority of which is amorphous silica. There is a growing demand for finely divided amorphous silica in the production of high strength, low permeability concrete, for use in bridges, marine environments, and nuclear power plants. This market is currently filled by silica fume. Limited supply and high demand has pushed the price of silica fume to as much as US$ 1,000/tonne in some market. Rice husk has the potential to generate 16.5 to 22 million tonnes of ash containing over 90% amorphous silica that could be used as a substitute for silica fume. The husk has energy content of about 14 GJ/tonne so that the energy potential worldwide would be some 1.5 billion GJ/year, which at US$ 5/GJ would have an annual value of US$ 7.5 billion. This amount of energy is equivalent to over 1 billion barrels of oil per year. PRESENT MANUFACTURERS Anand Engineers Pvt. Ltd. Anand Lubricants Pvt. Ltd. Camco Multi Metal Ltd. Elofic Industries Ltd.
Plant capacity: 20 MT/DayPlant & machinery: Rs. 518 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 832 Lakhs
Return: 24.91%Break even: 48.13%
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CATTLE & POULTRY FEED - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In India the animal feed industry is of recent origin, the first animal food plant having been established in 1960. There are today as many as 14 plants in the organized sector, besides many small feed compounders, which operate in large cities. The 14 organized units have modern or semi modern equipment for manufacturing compound feeds. All of them have excellent facilities for quality control and are well equipped for chemical analysis of raw materials and the finished products. The installed capacity for all types of feeds that can be produced in the units under organized sector in India is estimated in the neighbourhood of 630000 metric tonnes a year. Taking into account the expansion plans of the organized sector, it is anticipated that the capacity of this industry in India is likely to increase rapidly. Two international Hatcheries viz. the Arbor Acres and the shaver, which started their operation in India in early 1960’s, created a large market for quality poultry feeds in North as well as in Western India. It was formed necessary to provide well-balanced feed to the hybrid birds to exploit their genetic potential to the maximum. Similarly, the compound feeds for cattle are finding large markets all over India because of the increased effort to produce more milk products. Efficient chick starter and growing mashes aid proper development of chicks and pullets. Proteins, largely of vegetable origin, in the growing mesh, encourage the normal development of pullets and help them to lay lower. These are fed to which when they are 24 hours old. USES & APPLICATIONS Feeds are used as edible materials, which are consumed by cattle and poultry and contribute energy and/or nutrients to the cattle or poultry diet. Feed is needed to produce poultry & cattle, which are substantial parts of the food industry. Poultry includes the following: Chickens, Turkeys, Ducks, Guineas, Pigeons, Pheasant, Ostrich, Peafowl and Swan etc. The size of the food industry depends on population, which is not constant. MARKET SURVEY India has the largest cattle, buffalo and goat population according to latest census. There are about 200 million cattle, 50 million buffaloes and 90 million goats in the country. About one sixth of the cattle, about half of buffalo and one fifth of goat population in world are in India. Animal husbandry plays an important role in the national life and accounts for about 10% of the national income. In particular the contributor of the cattle and buffalo to the economy is considerable. They are the main source of drought power in agricultural operations and rural transportation they provide essential, foods like milk and meal.The feed for the poultry is made up of two portions the concentrate and the balance, consisting of various grains and rice (and wheat) bran upto 20 per cent of other local by-products.The packaging of compound feeds by most units in India is in brand new funny bags, but some are using polythene-lined bags, which are very handy for export purpose.With animal feed plant coming up in high cities especially in Chennai, Kolkata and Mumbai and producing top quality poultry cattle feeds and with the resource available to these manufacturing units it is certain that animal feeds produced in India will find and instant market in the neighbouring countries. It is expected that in the next few years the animal feed industry in India would rank among the major industries of India and will be able to help the animal production programme in various countries around the world.Poultry feed is needed to produce poultry, a substantial part of the food industry. The size of the food industry depends on population, which is not constant. If today's trends continue, there is likely to be further rapid deterioration in mans environment. A fantastic world effort over the next decade at changing the altitude of people towards family size night conceivably arrest population at 2 or 3 times its present level. Some biologists feel the compulsory family regulation will be necessary to limit production. World population is exploding. More children are being born, many diseases have been cured, and the life span is increasing. Industries playing increasing roles in the struggle against world hunger include the poultry industry, which require less capital to enter than other animal industries, and the feed industry, which provides economical, feeds upon which the poultry industry depends. PRESENT MANUFACTURERS Advanced Enzyme Technologies Ltd. Allana Cold Storage Ltd. Amrit Feeds Ltd. Andhra Sugars Ltd. Arambagh Hatcheries Ltd. Aries Agro Ltd. Aries Marketing Ltd. Baramati Agro Ltd. B C L Industries & Infrastructures Ltd. Chambal Fertilisers & Chemicals Ltd. Godrej Agrovet Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Induss Food Products & Equipment Ltd. Intercorp Biotech Ltd. Jagat Industries Ltd. K S E Ltd. Karnataka State Agro Corn Products Ltd. Kirti Dal Mills Ltd. Kumar Food Inds. Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Modern India Ltd. Nova Chemie (India) Ltd. Pranav Agro Inds. Ltd. Prima Agro Ltd. Rainbow Agri Inds. Ltd. Tara Health Foods Ltd. Rasdhara Agro Exports Ltd. Rinku Polychem Ltd. S K M Animal Feeds & Foods (India) Ltd. Sakthi Beverages Ltd. Shalimar Pellet Feeds Ltd. Sharat Industries Ltd. Snam Vijaya Feeds Ltd. Sonitpur Solvex Ltd. Suguna Poultry Farm Ltd. Super Farm Products Ltd. Superhouse Ltd. Swastika Feeds Ltd. Tinna Oils & Chemicals Ltd. Unique Agro Processors (India) Ltd. Utkal Feeds Pvt. Ltd. Vegepro Foods & Feeds Ltd. Venco Research & Breeding Farm Pvt. Ltd. Venkateshwara Hatcheries Pvt. Ltd. Venky'S (India) Ltd. Vijay Agro Products Pvt. Ltd. Waterbase Ltd. Annam Feeds Ltd. Kapila Krishi Udyog Ltd. Zeus Biotech Ltd. Gajanan Extraction Ltd. Alchemist Ltd.
Plant capacity: 50 MT/DayPlant & machinery: Rs. 310 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 646 Lakhs
Return: 1.00%Break even: 57.31%
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